A kind of foam type packing device that is used for Ceramic Tiles
Technical field:
The utility model relates to the Ceramic Tiles packing machinery technology, refers in particular to a kind of foam type packing device that is used for Ceramic Tiles.
Background technology:
Along with people's living standard improves constantly, in the house, to lay Ceramic Tiles and begun to be widely used in ordinary citizen house, the output of ceramic tile production producer also constantly increases.After Ceramic Tiles machines, all need Ceramic Tiles is packed.For avoiding it broken or scratch in storage, transportation, at the two ends of Ceramic Tiles " E " type ceramic foam is housed usually when being the high-grade Ceramic Tiles packing of big specification, uses strap to bundle then by it.The package handling of Ceramic Tiles is manually carried out in the common employing of traditional mode of operation, but because site environment is abominable, efficient is low during packing, labour intensity is big, under the situation that human cost rises steadily now, cause cost of product to raise, rely on the manual production model that Ceramic Tiles is packed of manpower not catch up with the demand of enterprise development and production, how to realize that the mechanical automation of Ceramic Tiles packing or semi-automation are that one of problem that solves is badly in need of in current ceramic tile production field.
Summary of the invention:
The purpose of this utility model is to overcome above-mentioned deficiency, and a kind of Ceramic Tiles packing device that the packing foam can be installed automatically is provided.
For achieving the above object, technical scheme provided by the utility model is: a kind of foam type packing device that is used for Ceramic Tiles, it includes frame, it also includes feed mechanism, centering body, lifting mechanism, baffle mechanism, pusher, wherein, feed mechanism, centering body, lifting mechanism, baffle mechanism, pusher is installed on the frame respectively, and centering body is positioned at the feed mechanism front end, lifting mechanism is positioned at feed mechanism central authorities, baffle mechanism is positioned at the feed mechanism rear end, and match with lifting mechanism, pusher is positioned at the feed mechanism top, and matches with lifting mechanism.
Described feed mechanism includes feeding motor, chain, drive sprocket, driven sprocket, the first transition sprocket wheel, the second transition sprocket wheel, wherein, drive sprocket, driven sprocket, the first transition sprocket wheel, the second transition sprocket wheel are installed on the frame respectively, and connect by chain, wherein, the first transition sprocket wheel, the second transition sprocket wheel are positioned at drive sprocket and driven sprocket below, and the feeding motor is installed on the frame, and the feeding drive axle of motor is connected with drive sprocket.
Described centering body includes the centering track adjusting wheel, the centering cylinder, the centering push pedal, the cylinder mount pad, wherein, the centering cylinder is installed in by the cylinder mount pad on the frame of feed mechanism both sides, and the piston rod of centering cylinder is connected with centering push pedal tail end, and centering push pedal front end is equipped with the centering track adjusting wheel.
Described lifting mechanism includes lifting motor, lifting shaft, pinch roller, the lifting sliding sleeve, crane, reset cylinder, E type locations, motor shaft, wherein, lifting motor and lifting sliding sleeve are installed on the frame respectively, the biography rotating shaft of lifting motor is connected with rack-mounted motor shaft, motor shaft is provided with lifter wheel, lifting shaft is linked in the lifting sliding sleeve, lifting shaft one side is provided with lifter rack, and lifter rack and lifter wheel fasten, and the lifting shaft opposite side compresses by rack-mounted pinch roller, and crane is installed in the lifting shaft upper end, the cylinder body of reset cylinder is installed on the crane, and the piston rod of reset cylinder is connected with E type locations on being installed in crane.
Described baffle mechanism includes baffle plate, baffle plate cylinder, baffle plate attaching parts, wherein, the cylinder body of baffle plate cylinder is installed on the frame, and the piston rod of baffle plate cylinder and baffle plate attaching parts one end are hinged, and the baffle plate attaching parts other end and rack-mounted baffle plate are hinged.
Described pusher includes the pusher motor, the pusher axle, the pusher bearing, active pusher sprocket wheel, coupler, the pusher chain, driven pusher sprocket wheel, vertical pusher cylinder, material storing box, the packing foam, clamping cylinder, the pusher part, wherein, the pusher motor is installed on the frame, coupler passes through the pusher bearing installation on the pusher drive axle of motor, initiatively the pusher sprocket wheel is installed on the pulley guide rails, and be connected with coupler, and be connected with rack-mounted driven pusher sprocket wheel by the pusher chain, on the frame of pusher chain top electric eye is installed, material storing box is two, be installed in initiatively pusher sprocket wheel and driven pusher sprocket wheel both sides respectively, and the material storing box lower end is connected on the pusher chain by the pusher part respectively, the packing foam is housed in the material storing box, the material storing box rear side is equipped with clamping cylinder, and the side that material storing box is positioned at the pusher chain is provided with vertical pusher cylinder.
The utility model is after having adopted such scheme, the adobe of preceding operation drives running by the chain in the feed mechanism, centering body is with the arrangement of the adobe in feed mechanism alignment, adobe after the alignment enters in the E type locations of the lifting mechanism that is parked in initial position, after baffle mechanism blocks adobe, lifting mechanism rising certain distance, continue to receive second adobe by E type locations, after the adobe that receives specified quantity, lifting mechanism drives the adobe rising and is parked in the predefined position of electric eye, after electric eye detects adobe, horizontal pusher cylinder will be packed the foam propelling movement and make it snap in the adobe two ends.Lifting mechanism drops on the feed mechanism adobe that snaps in the packing foam, drives adobe by feed mechanism and enters subsequent processing.
Description of drawings:
Fig. 1 is an integral structure scheme drawing of the present utility model.
Fig. 2 is the structural representation of the utility model centering body.
Fig. 3 is the structural representation of the utility model pusher.
Fig. 4 is the structural representation of the utility model lifting mechanism.
Reference numeral: 1-chain, the 2-drive sprocket, the 3-frame, 4-centering track adjusting wheel, 5-centering cylinder, the push pedal of 6-centering, 7-cylinder mount pad, the 8-first transition sprocket wheel, the 9-second transition sprocket wheel, 10-baffle plate attaching parts, the 11-lifter rack, the 12-lifter wheel, the 13-pinch roller, 14-lifting sliding sleeve, the 15-crane, the 16-reset cylinder, 17-E type locations, 18-pusher motor, 19-pusher axle, 20-pusher bearing, 21-is the pusher sprocket wheel initiatively, the 22-pulley guide rails, the 23-coupler, 24-pusher chain, the 25-electric eye, the driven pusher sprocket wheel of 26-, the vertical pusher cylinder of 27-, the 28-material storing box, 29-packs foam, the 30-clamping cylinder, 31-pusher part, the 32-baffle plate, 33-baffle plate cylinder, the horizontal pusher cylinder of 34-, the 35-lifting motor, the 36-lifting shaft, the 37-motor shaft, the 38-feed mechanism, the 39-centering body, the 40-baffle mechanism, the 41-pusher, the 42-lifting mechanism, 43-feeding motor, the 44-driven sprocket.
The specific embodiment:
The utility model is described in further detail to accompanying drawing 4 below in conjunction with accompanying drawing 1, preferred embodiment of the present utility model is: the described Ceramic Tiles foam type of present embodiment wrapping machine includes frame 3, feed mechanism 38, centering body 39, lifting mechanism 42, baffle mechanism 40, pusher 41, wherein, feed mechanism 38, centering body 39, lifting mechanism 42, baffle mechanism 40, pusher 41 is installed in respectively on the frame 3, and centering body 39 is positioned at feed mechanism 38 front ends, lifting mechanism 42 is positioned at feed mechanism 38 central authorities, baffle mechanism 40 is positioned at feed mechanism 38 rear ends, and match with lifting mechanism 42, pusher 41 is positioned at feed mechanism 38 tops, and matches with lifting mechanism 42.During work, at first, adobe is placed on the chain 1 of feed mechanism 38, drive running by chain 1, when centering body 39 is passed through in the adobe of chain 1 drive, centering track adjusting wheel 4 and centering push pedal 6 are under the application force of centering cylinder 5, with adobe arrangement alignment, adobe after the alignment is driven by chain 1 and sends in the lifting mechanism 42 that is parked in initial position, baffle plate 32 in the baffle mechanism 40 is under the effect of baffle plate cylinder 33, adobe on the chain 1 is blocked, make in the E type locations 17 of its lifting mechanism that is parked in 42, at this moment, lifting mechanism 42 rising certain distances, continue to receive second adobe by E type locations 17, after the adobe that receives specified quantity, feeding motor 43 in the feed mechanism 38 turns round slowly, lifting mechanism 42 rises in the pusher 41 under the drive of lifting motor 35, and make adobe be parked in electric eye 25 predefined positions, electric eye 25 sends a signal to horizontal pusher cylinder 34 after detecting adobe, after horizontal pusher cylinder 34 is received signal, the packing foam 29 of piston rod front end is pushed and make it snap in the adobe two ends, after packing foam 29 pushes and finishes, horizontal pusher cylinder 34 returns back to initial position, at this moment, pusher part 31 is under the application force of pusher chain 24 and pusher motor 18, foremost packing foam 29 in the material storing box 28 is pushed into the cylinder piston rod below of vertical pusher cylinder 27, before will packing the piston rod that foam 29 is pushed into horizontal pusher cylinder 34 by vertical pusher cylinder 27, the packing foam 29 snap in the adobe both sides after, lifting mechanism 42 drives adobe decline and adobe is dropped on the chain 1 of feed mechanism 38, at this moment, the piston rod of reset cylinder 16 control E type locations 17 withdraws from from the adobe both sides, adobe is dropped down onto on the chain 1, feeding motor 43 operating speves are accelerated, subsequent processing is sent in the adobe that has snapped in packing foam 29, reset cylinder 16 is replied initial position, makes E type locations 17 continue to receive by chain 1 and carries the adobe of coming.
Described feed mechanism 38 includes feeding motor 43, chain 1, drive sprocket 2, driven sprocket 44, the first transition sprocket wheel 8, the second transition sprocket wheel 9, wherein, drive sprocket 2, driven sprocket 44, the first transition sprocket wheel 8, the second transition sprocket wheel 9 are installed on the frame respectively, and connect by chain 1, wherein, the first transition sprocket wheel 8, the second transition sprocket wheel 9 are positioned at drive sprocket 2 and driven sprocket 44 belows, feeding motor 43 is installed on the frame 3, and the transmission shaft of feeding motor 43 is connected with drive sprocket 2.Drive sprocket 2, driven sprocket 44, the first transition sprocket wheel 8, the second transition sprocket wheel 9 are installed on frame 3, and to be shaped as the upper end big, and the lower end is little is trapezoidal shape.And driven sprocket 44, the first transition sprocket wheel 8, the second transition sprocket wheel 9 drive running by feeding motor 43 by drive sprocket 2.
Described centering body 39 has two groups, be installed on the frame 3 of feed mechanism 38 both sides, centering body 39 includes centering track adjusting wheel 4, centering cylinder 5, centering push pedal 6, cylinder mount pad 7, wherein, centering cylinder 5 is installed on the frame 3 by cylinder mount pad 7, and the piston rod of centering cylinder 5 is connected with centering push pedal 6 tail ends, and centering push pedal 6 front ends are equipped with centering track adjusting wheel 4.After centering body 39 was carried out in adobe, centering push pedal 6 and centering track adjusting wheel 4 were under the application force of centering cylinder 5 piston rods, and the adobe arrangement alignment that will pass through returns back to initial position after the arrangement under the effect of centering cylinder 5 piston rods.
Described lifting mechanism 42 includes lifting motor 35, lifting shaft 36, pinch roller 13, lifting sliding sleeve 14, crane 15, reset cylinder 16, E type locations 17, motor shaft 37, wherein, lifting motor 35 and lifting sliding sleeve 14 are installed in respectively on the frame 3, the biography rotating shaft of lifting motor 35 is connected with motor shaft 37 on being installed in frame 3, lifting motor 35 is controlled the rising and the decline of lifting mechanism 42 by control motor shaft 37, motor shaft 37 is provided with lifter wheel 12, lifting shaft 36 is linked in the lifting sliding sleeve 14, lifting shaft 36 1 sides are provided with lifter rack 11, and lifter rack 11 fastens with lifter wheel 12, and lifting shaft 36 is driven by the lifter wheel on the motor shaft 37 12.Lifting shaft 36 opposite sides compress by the pinch roller 13 that is installed on the frame 3, and pinch roller 13 has prevented the misalignment that may occur between lifter rack 11 on the lifting shaft 36 and the lifter wheel 12.Crane 15 is installed in lifting shaft 36 upper ends, and the cylinder body of reset cylinder 16 is installed on the crane 15, and the piston rod of reset cylinder 16 is connected with E type locations 17 on being installed in crane 15.After adobe enters in the E type locations 17 on the crane 15 that is parked in initial position, crane 15 continues to collect second adobe by lifting shaft 36 rising certain distance under the drive of lifting motor 35, after collecting the adobe of setting quantity, crane 15 rises to adobe in the pusher 41 by lifting motor 35, after the adobe two ends snap in packing foam 29, lifting mechanism 42 drives adobe decline and adobe is dropped on the chain 1 of feed mechanism 38, at this moment, the piston rod of reset cylinder 16 control E type locations 17 withdraws from from the adobe both sides, adobe is driven by chain 1 enter subsequent processing.
Described baffle mechanism 40 includes baffle plate 32, baffle plate cylinder 33, baffle plate attaching parts 10, wherein, the cylinder body of baffle plate cylinder 33 is installed on the frame 3, the piston rod of baffle plate cylinder 33 and baffle plate attaching parts 10 1 ends are hinged, and baffle plate attaching parts 10 other ends are hinged with the baffle plate 32 that is installed on the frame 3.After adobe entered lifting mechanism 42, baffle plate 32 was holded up under the effect of baffle plate cylinder 33, and piled bricks is blocked, and piled bricks is parked in the lifting mechanism 42.
Described pusher 41 includes pusher motor 18, pusher axle 19, pusher bearing 20, active pusher sprocket wheel 21, coupler 23, pusher chain 24, driven pusher sprocket wheel 26, vertical pusher cylinder 27, material storing box 28, packing foam 29, clamping cylinder 30, pusher part 31, horizontal pusher cylinder 34, wherein, pusher motor 18 is installed on the frame 3, coupler 23 is installed on the transmission shaft of pusher motor 18 by pusher bearing 20, initiatively pusher sprocket wheel 21 is installed on the pulley guide rails 22, and be connected with coupler 23, and be connected with driven pusher sprocket wheel 26 on being installed in frame 3 by pusher chain 24, on the frame 3 of pusher chain 24 tops electric eye 25 is installed, material storing box 28 is two, be installed in initiatively pusher sprocket wheel 21 and driven pusher sprocket wheel 26 both sides respectively, and material storing box 28 lower ends are connected on the pusher chain 24 by pusher part 31 respectively, packing foam 29 is housed in the material storing box 28, material storing box 28 rear sides are equipped with clamping cylinder 30, clamping cylinder 30 will be packed foam 29 and compress and stack, pusher part 31 can better be released packing foam 29, the side that material storing box 28 is positioned at pusher chain 24 is provided with vertical pusher cylinder 27, material storing box 28 lower ends are equipped with horizontal pusher cylinder 34, and horizontal pusher cylinder 34 matches with vertical pusher cylinder 27.When lifting mechanism 42 was parked in electric eye 25 predefined positions with adobe, the horizontal pusher cylinder 34 that is installed in frame 3 both sides promoted to snap in the adobe two ends with the packing foam before the piston rod 29.After packing foam 29 snapped in, horizontal pusher cylinder 34 resetted.At this moment, pusher part 31 is under the application force of pusher chain 24 and pusher motor 18, packing foams 29 in the material storing box 28 are delivered to the cylinder piston rod below of vertical pusher cylinder 27, will pack the piston rod that foam 29 is pushed into horizontal pusher cylinder 34 by vertical pusher cylinder 27 before.
The embodiment of the above is the preferred embodiment of the utility model only, is not to limit practical range of the present utility model with this, so the variation that all shapes according to the utility model, principle are done all should be encompassed in the protection domain of the present utility model.