CN201538924U - 一种超高分子量聚乙烯与钢丝复合耐磨绳 - Google Patents

一种超高分子量聚乙烯与钢丝复合耐磨绳 Download PDF

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Publication number
CN201538924U
CN201538924U CN2009202145476U CN200920214547U CN201538924U CN 201538924 U CN201538924 U CN 201538924U CN 2009202145476 U CN2009202145476 U CN 2009202145476U CN 200920214547 U CN200920214547 U CN 200920214547U CN 201538924 U CN201538924 U CN 201538924U
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rope
molecular weight
steel wire
weight polyethylene
stainless steel
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Expired - Fee Related
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CN2009202145476U
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马海有
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East China Sea Fishery Research Institute Chinese Academy of Fishery Sciences
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East China Sea Fishery Research Institute Chinese Academy of Fishery Sciences
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    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/02—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
    • D07B1/025—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics comprising high modulus, or high tenacity, polymer filaments or fibres, e.g. liquid-crystal polymers
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/20—Rope or cable components
    • D07B2201/2083—Jackets or coverings
    • D07B2201/2092—Jackets or coverings characterised by the materials used
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2205/00—Rope or cable materials
    • D07B2205/30—Inorganic materials
    • D07B2205/3021—Metals
    • D07B2205/3025—Steel
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2401/00—Aspects related to the problem to be solved or advantage
    • D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
    • D07B2401/2065—Reducing wear
    • D07B2401/2075—Reducing wear externally
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2501/00—Application field
    • D07B2501/20—Application field related to ropes or cables
    • D07B2501/2061—Ship moorings

Abstract

一种超高分子量聚乙烯与钢丝复合耐磨绳，涉及纺织绳索，需要解决的技术问题是提供一种超高分子量聚乙烯与钢丝复合耐磨绳，本实用新型由直径0.5mm-5mm不锈钢丝和线密度400dtex-4800 dtex超高分子量聚乙烯复丝纤维构成，超高分子量聚乙烯纤维合并成线密度为10000 dtex-30000 dtex绳纱后合并成绳股，其特征是不锈钢丝分别包覆在六个绳股外面；不锈钢丝包覆的六个绳股与一股直径比包覆不锈钢丝的绳股大5％-25％绳芯组成七股捻成六股绳；绳索捻距为直径的5-10倍。本实用新型适用于拖缆、系泊、集装箱等船用和其它用途绳索。

Description

一种超高分子量聚乙烯与钢丝复合耐磨绳
技术领域
本实用新型属于纺织绳索。
背景技术
现有的超高分子量聚乙烯(UHMWPE)绳索为提高耐磨性能，通过以下方法获得：在绳索制造的时候采用胺基胶浸润方法处理，这种方法的缺陷是耐磨材料不能全部均匀地分布到所有纤维束上，从而造成绳股、绳索的耐磨寿命不均匀，而且这种材料与方法耐磨效果较差。
实用新型内容
本实用新型需要解决的问题是提供一种超高分子量聚乙烯与钢丝复合耐磨绳。
本实用新型由直径0.5mm-5mm不锈钢丝和线密度400dtex-4800dtex超高分子量聚乙烯复丝纤维构成(单根纤维线密度2dtex-10dtex)，把超高分子量聚乙烯纤维合并成线密度10000dtex-30000dtex的绳纱再合并成绳股，其特征是不锈钢丝分别包覆在超高分子量纤维六个绳股外面；不锈钢丝包覆的六个绳股与一股比包覆不锈钢丝的绳股直径大5％-25％绳股作为绳芯加捻成六股绳；捻距为绳索直径的5-10倍。
本实用新型的有益的效果是复合绳索具有极好耐磨性能，耐磨性能比比普通UHMWPE纤维绳索的复合材料绳索提高800％以上；同样断裂强力产品生产制造成本比纯UHMWPE纤维绳索下降10％左右；因这种绳索外形具有近似钢丝绳的卷绕排列优势，不但能替代钢丝绳和聚酰胺复合绳，可广泛应用于拖缆、系泊、集装箱等船用和其它用途绳索。又能应用在替代钢丝绳且需要耐磨，耐冲击疲劳性能要求高的行业。
附图说明
附图是超高分子量聚乙烯与钢丝复合耐磨绳的横剖面结构图。
具体实施方式
本实用新型由直径0.5-5mm不锈钢丝1(见附图)和线密度400dtex-4800dtex超高分子量聚乙烯复丝纤维构成(单根纤维线密度2dtex-10dtex)，由线密度400dtex-4800dtex超高分子量聚乙烯纤维合并成线密度10000dtex-30000dtex绳纱；再用线密度10000dtex-30000dtex绳纱合并成绳股3；根据绳索直径选择直径0.5mm-5mm不锈钢丝分别包覆在超高分子量聚乙烯纤维六个绳股外面；用不锈钢丝包覆好的UHMWPE纤维六个绳股，加一股直径比包覆不锈钢丝的绳股大5％-25％绳芯2组成七股加捻制成六股绳；绳索的捻距为直径的5-10倍。

Claims (1)

1.一种超高分子量聚乙烯与钢丝复合耐磨绳，由直径0.5mm-5mm不锈钢丝和线密度400dtex-4800dtex超高分子量聚乙烯复丝纤维构成，超高分子量聚乙烯纤维合并成线密度为10000dtex-30000dtex绳纱后合并成绳股，其特征是不锈钢丝分别包覆在六个绳股外面；不锈钢丝包覆的六个绳股与一股直径比包覆不锈钢丝的绳股大5％-25％绳芯组成七股捻成六股绳；绳索捻距为直径的5-10倍。
CN2009202145476U 2009-11-30 2009-11-30 一种超高分子量聚乙烯与钢丝复合耐磨绳 Expired - Fee Related CN201538924U (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102373631A (zh) * 2010-08-06 2012-03-14 贝尔卡特(青岛)钢丝产品有限公司 单层四股不旋转钢丝绳及其制造工艺
CN113564944A (zh) * 2021-08-18 2021-10-29 郑州中远防务材料有限公司 一种复合绳索

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102373631A (zh) * 2010-08-06 2012-03-14 贝尔卡特(青岛)钢丝产品有限公司 单层四股不旋转钢丝绳及其制造工艺
CN113564944A (zh) * 2021-08-18 2021-10-29 郑州中远防务材料有限公司 一种复合绳索

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