CN201337989Y - Tray sorting device based on radio frequency identification technology - Google Patents

Tray sorting device based on radio frequency identification technology Download PDF

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Publication number
CN201337989Y
CN201337989Y CNU2009200673434U CN200920067343U CN201337989Y CN 201337989 Y CN201337989 Y CN 201337989Y CN U2009200673434 U CNU2009200673434 U CN U2009200673434U CN 200920067343 U CN200920067343 U CN 200920067343U CN 201337989 Y CN201337989 Y CN 201337989Y
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China
Prior art keywords
sorting
chain
pallet
type conveyor
controller
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Expired - Fee Related
Application number
CNU2009200673434U
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Chinese (zh)
Inventor
汪幸
王东
李天宝
赵润
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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Priority to CNU2009200673434U priority Critical patent/CN201337989Y/en
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Publication of CN201337989Y publication Critical patent/CN201337989Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a tray sorting device based on radio frequency identification technology in the field of logistics technology; wherein, two antennas of an RFID reader are fixed at two sides of a chain transporting device, the RFID reader and a PC machine, and the PC machine and a sorting controller are respectively connected by network cables, all the network cables are connected to a router, a goods box is placed on the tray labeled with a tag, the tray is arranged on the chain transporting device, a photoelectric sensor is distributed at the inlet of the chain transporting device, a frequency converter is connected with a motor which is arranged on the chain transporting device, the sorting controller and the frequency converter are fixed in an engineering control box, a camera is shelved above the chain transporting device, the camera is connected with a video server by a video coaxial-cable, the video server is connected with the PC machine and is connected to the router. The tray sorting device reduces the sorting error ratio, simplifies the sorting operating procedure of goods and greatly reduces the sorting operating cost of the goods.

Description

Pallet sorting equipment based on radio RF recognition technology
Technical field
The utility model relates to the sorting equipment in a kind of logistlcs technology field, specifically is a kind of pallet sorting equipment based on radio RF recognition technology.
Background technology
Radio RF recognition technology is a kind of contactless automatic identification technology, and it is by the automatic recognition objective object of radiofrequency signal and obtain related data, and identification work need not manual intervention.Automatically be identified in the destination object that flows on the logistics supply chain by radio frequency signal,, can carry out the intellectuality letter sorting, improved the supply chain management automatization level greatly different destination objects according to the sort program that system formulates.Realize this function, need electronic tag, read write line, information processing system and sorting equipment.
Through the literature search of prior art is found, Chinese patent application number is 03228510.8, and name is called the electronics pallet, and this patent is provided with electronic tag in any remarkable position of traditional tray and along with the pallet displacement.Electronic tag stores the article of pallet merchant loading in various logistics link information.The electronic tag internal information is read by recognizer and writes, and conversion is carried out communication with computer automatically.Not enough is that this patent is not mentioned the concrete application of electronics pallet in the logistics letter sorting.
Also find in the retrieval, Chinese patent " the airdrome luggage sorting system and the parallel-moving type sorting equipment of radio RF recognition technology control ", the patent No. is 200610013512.7, this patent is applied to the airdrome luggage sorting system.It adopts radio RF recognition technology, gives an exclusive electronics coding for every luggage, is fixed on the luggage, sends into conveyer belt.Main belt adopts the parallel-moving type sorting equipment that some outlets are set, and electronic tag read head antenna is set, and reads the electronic tag of each the part luggage that passes through and discerns.Its deficiency is that this sorting system only realized single product level sortation.Consider in a lot of links of logistics field, the single good of some needs to be stranded as requested to prick to be reinforced to form a delivery unit (being pallet), the destination object that flows on therefore a lot of supply chains is convenient to use in the transportation machinery to load and unload, carry and store up with the transmission of pallet level.So only the RFID technology is applied to single grade sorting system, operating efficiency is very low, can't satisfy the transmission requirement of whole logistics supply chain, the bulk supply tariff field of circulation such as manufacturing industry especially.
The utility model content
The utility model is at the deficiencies in the prior art, a kind of pallet sorting equipment based on radio RF recognition technology is provided, to be applied in based on the sorting equipment of RFID technology on the pallet level goods sorting, reduced the letter sorting error rate, the operation sequence of having simplified goods sorting has also significantly reduced the operating cost of goods sorting.
The utility model realizes that by technical scheme the utility model comprises labeled pallet, rfid interrogator, PC, sorting controller, frequency converter, Engineering Control case, motor, chain-type conveyor, photoelectric sensor, router, video server, camera.Wherein: label is attached to the centre position of the side of pallet.Two antennas of rfid interrogator are fixed on the both sides of chain-type conveyor, and between rfid interrogator and the PC, all be connected with netting twine between PC and the sorting controller, all netting twines are connected on the router.Cargo compartment is placed on the labeled pallet, and pallet is arranged on the chain-type conveyor.Photoelectric sensor is arranged in the chain-type conveyor inlet, and frequency converter links to each other with motor, and motor is arranged on the chain-type conveyor.Sorting controller and frequency converter all are fixedly installed in the Engineering Control case.Camera is erected at the chain-type conveyor top, towards letter sorting mouthful direction.Be connected with video coaxial cable between camera and the video server.Be connected with netting twine between video server and the PC, netting twine is connected on the router.
The utility model use is as follows: pallet is sent into chain-type conveyor, the photoelectric sensor that is arranged in chain-type conveyor inlet just may detect the existence of pallet, and sorting controller PLC knows just that by all photo-sensor signal will of regular detection whether to have cargo compartment etc. to be sorted.When pallet etc. is to be sorted, to wait semaphore set to be sorted, sorting line control program on the PC receives and at first sends order after the message that the letter sorting semaphore changes and make way for the rfid interrogator of chain-type conveyor inlet and read label and return label information, then sends the order of letter sorting direction to sorting controller.If do not need letter sorting, then this pallet continues transmission forward; Letter sorting if desired, PC sends instructions for sorting controller PLC by network interface.Sorting controller PLC directly uses industrial port to communicate by letter with frequency converter, and frequency converter moves to chain making machine according to the startup of instruction drive motors, jacking with pallet, finishes the letter sorting action.Control program sends to video server according to udp protocol with data such as label information and environment temperatures simultaneously, video server resolution data bag, corresponding datas such as label tray ID, the pallet speed of service, current environmental temperature and humidity are converted into captions, are embedded in the video.Camera is preserved the video in a period of time automatically, and stores the correspondence video recording into disk (video recording when not having label only is retained in the internal memory, can be deleted above after certain length).
Advantage of the present utility model is:
(1) strong interference immunity: owing to also have label usually on the goods on the pallet, this system adopts the label tray encoding scheme of standard, label information to non-pallet in the letter sorting control program shields, realized only sorting according to label tray information, system's sorting operation is not subjected to the influence of other non-label tray in the environment.
(2) support the several work pattern: can sort according to operation list letter sorting technology or label coding rule.If according to the list letter sorting, on PC, import sorting operation plan list, system can singly sort according to schedule.If according to label coding rule letter sorting, all label ID of entering this work flow according to regular Unified coding, are promptly known corresponding inventory information by coding, system determines the letter sorting direction according to the value of the certain bits of ID.
(3) logistics progress visual control can be reviewed logistics progress.Camera has been set up in pallet sorting line top, under the control of PC, can continue to catch and record letter sorting scene, its special feature is: when read write line is read label on the pallet, can trigger recording function, camera is automatic preserves interior video (user can be provided with) of following a period of time, and embeds in video caption ID number of corresponding label tray.It is retrieval code that this video adopts corresponding ID, and allowing with ID is that retrieval code detects corresponding video.
(4) the high system of system reliability has increased the hand-sorted pattern on the basis of automatic control mode, allows control system letter sorting hand-manipulated, and when host computer met accident, system can rely on letter sorting manually, and need not to change work flow.
(5) but pallet sorting line chain type pipeline fixed size and sidebar yardstick manual adjustments, so 4 kinds of tray types of 6 kinds of tray types stipulating in the ISO6780 standard and Chinese national standard regulation all can normally letter sorting on this sorting equipment.
Description of drawings
The labeled pallet schematic diagram of Fig. 1
Fig. 2 the utility model general structure schematic diagram
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is elaborated: present embodiment is being to implement under the prerequisite with technical solutions of the utility model; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, 2, present embodiment comprises pallet 2, rfid interrogator 3, PC 4, sorting controller 5, frequency converter 6~8, Engineering Control case 9, motor 10, chain-type conveyor 11, photoelectric sensor 12, router one 8, video server 19, the camera 20 of label 1.
Label 1 is attached to the side position intermediate of pallet 2.Rfid interrogator 3 comprises that antenna 3.1 and 3.2, two antennas of antenna are separately fixed at the guardrail both sides of chain-type conveyor 11.Between rfid interrogator 3 and the PC 4, all be connected between PC 4 and the sorting controller PLC5 with netting twine.All netting twines all are connected on the router one 8.Cargo compartment 14~17 is placed on the pallet 2, and pallet 2 can be moved up on the chain-type conveyor 11 by fork truck 13.Frequency converter 6~8 links to each other with motor 10, and motor 10 is arranged on the chain-type conveyor 11.Sorting controller PLC5 and frequency converter 6~8 all are fixedly installed in the Engineering Control case 9.Camera 20 is erected at chain-type conveyor 11 tops, towards letter sorting mouthful direction.Link to each other with video coaxial cable between camera 20 and the video server 19.Be connected with netting twine between video server 19 and the PC 4, netting twine is connected on the router one 8.
Chain-type conveyor 11 comprises the main chain making machine 11.1 of horizontal direction and a chain making machine 11.2 of vertical direction.
Sorting controller 5 can adopt Programmable Logic Controller PLC.
When adopting 1.067*1.067m standard pallet, write different codings for earlier label 1, label 1 is affixed on pallet 11 side position intermediate.The dimensions length L that regulates chain-type conveyor 14 is 1.1m, and width D is a 1.1m rice, and pallet 11 is moved up on the chain-type conveyor 14, and the photoelectric sensor 13 that is fixed on chain-type conveyor 14 inlets just may detect the existence of pallet 11.When pallet 11 etc. is to be sorted, after sorting line control program on the PC 4 receives the message of letter sorting semaphore variation, at first send and order the rfid interrogator 2 of making way for chain-type conveyor 14 inlets to read label 1 and return information in the label 1, then send the order of letter sorting direction to sorting controller 5.If do not need letter sorting, then this pallet 11 continues transmission forward; Letter sorting if desired, PC 4 sends instructions for sorting controller 5 by network interface.Sorting controller 5 is directly communicated by letter with frequency converter 6~8 with industrial port.Frequency converter 6~8 according to instruction drive motors 9 start, jacking, pallet 11 is moved to a chain making machine 11.2 of vertical direction, finish the letter sorting action.Control program sends to video server 19 according to udp protocol with data such as corresponding data and environment temperature in the label 1 simultaneously.Video server 19 resolution data bags are captions with the data conversion of label 1 in the pallet 2, are embedded in the video.
The utility model can be by regulating D, and L finishes the letter sorting to the different systems pallet.

Claims (4)

1, a kind of pallet sorting equipment based on radio RF recognition technology, it is characterized in that comprising labeled pallet, rfid interrogator, PC, sorting controller, frequency converter, the Engineering Control case, motor, chain-type conveyor, photoelectric sensor, router, video server, camera, wherein: two antennas of rfid interrogator are fixed on the both sides of chain-type conveyor, between rfid interrogator and the PC, all be connected between PC and the sorting controller with netting twine, all netting twines are connected on the router, cargo compartment is placed on the labeled pallet, pallet is arranged on the chain-type conveyor, photoelectric sensor is arranged in the chain-type conveyor inlet, frequency converter links to each other with motor, motor is arranged on the chain-type conveyor, sorting controller and frequency converter all are fixed in the Engineering Control case, camera is erected at the chain-type conveyor top, towards letter sorting mouthful direction, be connected with video coaxial cable between camera and the video server, be connected with netting twine between video server and the PC, netting twine is connected on the router.
2,1 described pallet sorting equipment based on radio RF recognition technology as requested is characterized in that, described labeled pallet, and wherein label is attached to the centre position of the side of pallet.
3,1 described pallet sorting equipment based on radio RF recognition technology as requested is characterized in that, described chain-type conveyor comprises the main chain making machine of horizontal direction and a chain making machine of vertical direction.
4,1 described pallet sorting equipment based on radio RF recognition technology as requested is characterized in that described sorting controller is a Programmable Logic Controller.
CNU2009200673434U 2009-01-22 2009-01-22 Tray sorting device based on radio frequency identification technology Expired - Fee Related CN201337989Y (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966521A (en) * 2010-06-30 2011-02-09 中山市嘉科电子有限公司 Matter internet technology based automatic screening system of high-capacity batteries for power battery pack
CN102521620A (en) * 2011-11-25 2012-06-27 山东泰宝防伪技术产品有限公司 Anti-fake label detection device of coiled tape label, and method for the same
CN103331266A (en) * 2012-03-30 2013-10-02 捷玛计算机信息技术(上海)有限公司 Automatic sorting system
CN103464384A (en) * 2013-09-10 2013-12-25 浙江中烟工业有限责任公司 Machine-vision-based damage grading system and method for flat logistic tray
CN105205518A (en) * 2015-10-30 2015-12-30 无锡职业技术学院 Single item annular conveying testing system
CN105253318A (en) * 2010-07-28 2016-01-20 Icm空港科技澳大利亚有限公司 Luggage processing station
CN105396791A (en) * 2015-10-30 2016-03-16 无锡职业技术学院 Intelligent package goods conveying, sorting and testing system based on radio frequency identification (RFID)
CN105396792A (en) * 2015-10-30 2016-03-16 无锡职业技术学院 Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID)
CN108620335A (en) * 2018-04-27 2018-10-09 葛成燕 A kind of warehouse logistics conveyer method
CN109230361A (en) * 2018-09-19 2019-01-18 四川白家食品产业有限公司 A kind of pair of kind, more specifications, intelligent multipoint feeding system
CN109436721A (en) * 2018-12-26 2019-03-08 浙江大学常州工业技术研究院 It is a kind of intelligently freely to convey logistics resource
CN109533844A (en) * 2018-12-25 2019-03-29 浙江大学常州工业技术研究院 A kind of free conveyor module formula platform of material
CN109911554A (en) * 2019-02-25 2019-06-21 芜湖天宇科技开发有限公司 A kind of data collection system and method that pallet is taken inventory
CN113560199A (en) * 2021-06-25 2021-10-29 普洛斯企业发展(上海)有限公司 Sorting method of logistics tray
USD1002411S1 (en) 2019-10-25 2023-10-24 Icm Airport Technics Australia Pty Ltd Baggage scanner array
USD1027692S1 (en) 2019-10-25 2024-05-21 Icm Airport Technics Australia Pty Ltd Baggage scanner station
US12058267B2 (en) 2019-11-11 2024-08-06 Icm Airport Technics Australia Pty Ltd Device with biometric system

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966521B (en) * 2010-06-30 2016-01-27 中山市嘉科电子有限公司 Based on the power battery pack high capacity battery automatic sieving system of technology of Internet of things
CN101966521A (en) * 2010-06-30 2011-02-09 中山市嘉科电子有限公司 Matter internet technology based automatic screening system of high-capacity batteries for power battery pack
CN105253318A (en) * 2010-07-28 2016-01-20 Icm空港科技澳大利亚有限公司 Luggage processing station
CN102521620A (en) * 2011-11-25 2012-06-27 山东泰宝防伪技术产品有限公司 Anti-fake label detection device of coiled tape label, and method for the same
CN102521620B (en) * 2011-11-25 2013-09-25 山东泰宝防伪技术产品有限公司 Anti-fake label detection device of coiled tape label, and method for the same
CN103331266A (en) * 2012-03-30 2013-10-02 捷玛计算机信息技术(上海)有限公司 Automatic sorting system
CN103331266B (en) * 2012-03-30 2015-10-07 捷玛计算机信息技术(上海)有限公司 Automated Sorting System
CN103464384A (en) * 2013-09-10 2013-12-25 浙江中烟工业有限责任公司 Machine-vision-based damage grading system and method for flat logistic tray
CN103464384B (en) * 2013-09-10 2015-12-02 浙江中烟工业有限责任公司 The damaged hierarchy system of a kind of logistics flat pallet based on machine vision and method
CN105396791A (en) * 2015-10-30 2016-03-16 无锡职业技术学院 Intelligent package goods conveying, sorting and testing system based on radio frequency identification (RFID)
CN105205518A (en) * 2015-10-30 2015-12-30 无锡职业技术学院 Single item annular conveying testing system
CN105396792A (en) * 2015-10-30 2016-03-16 无锡职业技术学院 Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID)
CN105205518B (en) * 2015-10-30 2018-03-16 无锡职业技术学院 Single product annular conveying test system
CN108620335A (en) * 2018-04-27 2018-10-09 葛成燕 A kind of warehouse logistics conveyer method
CN109230361A (en) * 2018-09-19 2019-01-18 四川白家食品产业有限公司 A kind of pair of kind, more specifications, intelligent multipoint feeding system
CN109533844A (en) * 2018-12-25 2019-03-29 浙江大学常州工业技术研究院 A kind of free conveyor module formula platform of material
CN109436721A (en) * 2018-12-26 2019-03-08 浙江大学常州工业技术研究院 It is a kind of intelligently freely to convey logistics resource
CN109911554A (en) * 2019-02-25 2019-06-21 芜湖天宇科技开发有限公司 A kind of data collection system and method that pallet is taken inventory
USD1002411S1 (en) 2019-10-25 2023-10-24 Icm Airport Technics Australia Pty Ltd Baggage scanner array
USD1027692S1 (en) 2019-10-25 2024-05-21 Icm Airport Technics Australia Pty Ltd Baggage scanner station
US12058267B2 (en) 2019-11-11 2024-08-06 Icm Airport Technics Australia Pty Ltd Device with biometric system
CN113560199A (en) * 2021-06-25 2021-10-29 普洛斯企业发展(上海)有限公司 Sorting method of logistics tray

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091104

Termination date: 20110122