CN105396792A - Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID) - Google Patents
Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID) Download PDFInfo
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- CN105396792A CN105396792A CN201510724555.5A CN201510724555A CN105396792A CN 105396792 A CN105396792 A CN 105396792A CN 201510724555 A CN201510724555 A CN 201510724555A CN 105396792 A CN105396792 A CN 105396792A
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- Prior art keywords
- pallet
- sorting
- conveying
- rfid
- conveyor line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0003—Automatic card files incorporating selecting, conveying and possibly reading and/or writing operations
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10316—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves using at least one antenna particularly designed for interrogating the wireless record carriers
- G06K7/10356—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves using at least one antenna particularly designed for interrogating the wireless record carriers using a plurality of antennas, e.g. configurations including means to resolve interference between the plurality of antennas
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Computer Networks & Wireless Communication (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Artificial Intelligence (AREA)
- Computer Vision & Pattern Recognition (AREA)
Abstract
The invention discloses an intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID), and relates to a label performance testing system on a conveying line, in particular to a performance testing system for the reading rate of labels attached to boxes or trays under a conveying line gate device. The intelligent tray conveying, sorting and testing system comprises an antenna array, a flexible conveying line, a movement detector, a tray and a control system. The control system comprises a personal computer (PC), a frequency converter and a programmable logic controller (PLC) equipment. The antenna array is installed on the inner wall of a passage of a readable area at one end of the flexible conveying line. The tray is arranged on the flexible conveying line and used for containing goods. The movement detector is installed on one side of the flexible conveying line at a gate and used for sensing the coming of the goods, and therefore a reader is triggered, an antenna is started, and the labels are read. The flexible conveying line and a roller conveyer unit form a plurality of conveying chains through a belt conveyer, and the multiple conveying chains form a continuous conveying line. The control system is used for controlling the work of the intelligent tray conveying and sorting system based on RFID.
Description
Technical field
What the smart tray conveying sorting test macro that the present invention is based on RFID related to is a kind of label Performance Test System on the conveyor line, especially to the system of the performance test of the read rate of the label be attached on chest or pallet under pipeline sluice gate door gear.
Background technology
Along with the extensive use of RFID technique, enterprise or rfid system integrator, before carrying out rfid system field conduct, need to test worked out rfid system scheme, check the feasibility of scheme, reduce RFID project implementation risk.
RFID is mainly used in pallet, packing case, single product three aspects.Currently defined application scale in pallet aspect, the Ji Bao company that pallet lease is managed in such as Europe is all employing RFID label tag more than on 2,000,000 tablet tray, and these label tray are generally reusable edibles.But due to pallet material and of a great variety, label tray reads scene and is also not quite similar.Ensure that the reliability of pallet rfid system is the important matters in business, manufacturer needs to test according to application scenarios when producing pallet deployment label, and domestic at present do not have special pallet rfid system performance test equipment.
Summary of the invention
The object of the invention is to provide a kind of smart tray based on RFID to carry sorting test macro for above-mentioned weak point, can test the reading performance of the label be attached on chest or pallet under pipeline sluice gate door gear.Object is by obtaining a stable performance during sluice gate door at label.Meanwhile, reference can be provided for the research and development of sluice gate door rfid system and installation.
Smart tray conveying sorting test macro based on RFID takes following technical scheme to realize:
Smart tray conveying sorting test macro based on RFID comprises aerial array, flexible conveyor line, motion detector, pallet and control system;
Control system comprises the equipment such as PC, frequency converter and PLC, for control flexible conveyor line running, reading antenna data and according to sorting require to pallet conveying carry out control treatment;
Be provided with aerial array in the vias inner walls of the readable region of flexible conveyor line one end, described aerial array comprises the antenna being arranged on left side, right side and flexible conveyor line bottom respectively; Aerial array makes the recognition areas combine of RFID label tag cover pallet Zone Full, when each pallet is by readable region, described right side antenna is just to the right side of goods, and left hand side antenna is just to the left side of pallet, bottom antenna is positioned at below flexible conveyor line, and radiation direction is just to tray bottom surface; Antenna towards the direction being parallel to flexible conveyor line conveying, the antenna forward correspondence of arranged on left and right sides is fixing, can not tilt and rotate;
Pallet is placed on flexible conveyor line, for arrangement of goods; Pallet posts label tray, is used for identifying the goods on pallet;
Motion detector is arranged on sluice gate door flexible conveyor line side, arrives for perception article, thus triggers read write line unlatching antenna, starts reading tag.
Described flexible conveyor line organizes carrier chain by belt conveyor and roller conveyor composition more, each carrier chain composition continuous print pipeline, and labeled article pass through this readable region through flexible conveyor line, thus complete dummy pallets conveying task; Pallet delivery site is set as No. 2 platforms and No. 3 platforms, and described No. 2 platforms represent truck, and No. 3 platform representative stockpiles put region.
Described pallet adopts wooden, plastics, metal, and be placed in mobile device and be used for conveying goods, described goods is single product, multiple congener single product or different types of single product.Spacing between each pallet is not less than 305mm.
Flexible delivery linear velocity is not less than 190.5m/min(625feet/min).
Control system, for controlling the work of the smart tray conveying sorting test macro based on RFID, comprising:
Read write line configuration module, for the read write line model that automatic recognition system connects;
Sorting rule arranges module, for arranging the platform that required pallet arrives;
Sorting work module, for controlling the automatic startup optimization of flexible conveyor line, according to the pallet FRID label information that antenna detection arrives, is delivered to the given station that sorting rule arranges module installation by pallet.
Sort process based on the smart tray conveying sorting test macro of RFID comprises the steps:
1) start control system, select pallet sorting function at PC display interface;
2) by read write line configuration module, the read write line model that automatic recognition system connects;
3) module installation sorting rule is set by sorting rule, the platform that required pallet arrives is set;
4) sorting operation is started;
5) adopt fork truck or manual type that simulation pallet to be sorted is placed on motion detector region, described region and original position, sorting work module starts flexible conveyor line and runs, according to the pallet FRID label information that antenna detection arrives, pallet is delivered to the given station that step 3) is arranged;
6) above-mentioned steps 5) in, if system does not detect any label tray information, then do not mate any platform rule, flexible conveyor line is out of service;
7) pallet sorting control system is closed after conveying.
Advantage of the present invention is as follows:
1, the smart tray conveying sorting subsystem based on RFID can carry out rfid system reliability testing work with reference to pipeline associated test standards; Flexible conveyor line uses commercial scale plant, realizes the reliability automatic test to pallet level RFID product.
2, can compatible Europe superscript, GB main standard size pallet conveying, support that similar Automatic Warehouse pallet carries the pallet RFID under sorting line scene to carry reliability testing.
3, support that the automatic collection of RFID test data reports, complete display and the record of test result at host computer.
4, native system pallet conveying mechanism for sorting can link with RFID, realizes pallet automated sorting application testing.Support feasibility test (availability of rfid system), reliability testing (the reusable stability of rfid system) etc.
Accompanying drawing explanation
Below with reference to accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of the smart tray conveying sorting test macro that the present invention is based on RFID.
In figure: 1, aerial array, 2, flexible conveyor line, 3, motion detector, 4, pallet, 5, control system, 6, No. 2 platforms, 7, No. 3 platforms.
Detailed description of the invention
With reference to accompanying drawing 1, the smart tray conveying sorting test macro based on RFID comprises aerial array 1, flexible conveyor line 2, motion detector 3, pallet 4 and control system 5;
Control system 5 comprises the equipment such as PC, frequency converter and PLC, for controlling that flexible conveyor line 2 operates, reading antenna data require to carry out control treatment to pallet conveying according to sorting;
Be provided with aerial array 1 in the vias inner walls of the readable region of flexible conveyor line 2 one end, described aerial array 1 comprises the antenna being arranged on left side, right side and flexible conveyor line bottom respectively; Aerial array 1 makes the recognition areas combine of RFID label tag cover pallet Zone Full, when each pallet is by readable region, described right side antenna is just to the right side of goods, and left hand side antenna is just to the left side of pallet, bottom antenna is positioned at below flexible conveyor line, and radiation direction is just to tray bottom surface; Antenna towards the direction being parallel to flexible conveyor line conveying, the antenna forward correspondence of arranged on left and right sides is fixing, can not tilt and rotate;
Pallet 4 is placed on flexible conveyor line 2, for arrangement of goods; Pallet 4 posts label tray, is used for identifying the goods on pallet;
Motion detector 3 is arranged on sluice gate door flexible conveyor line 2 side, arrives for perception article, thus triggers read write line unlatching antenna, starts reading tag.
Described flexible conveyor line 2 organizes carrier chain by belt conveyor and roller conveyor composition more, each carrier chain composition continuous print pipeline, and labeled article pass through this readable region through flexible conveyor line, thus complete dummy pallets conveying task; Pallet delivery site is set as No. 2 platforms 6 and No. 3 platforms 7, and described No. 2 platforms represent 6 trucies, and No. 3 platform 7 representative stockpiles put region.
Described pallet 4 adopts wooden, plastics, metal, is placed in mobile device and is used for conveying goods, and described goods is single product, multiple congener single product or different types of single product.Spacing between each pallet is not less than 305mm.
Flexible conveyor line 2 speed is not less than 190.5m/min(625feet/min).
Control system 5, for controlling the work of the smart tray conveying sorting test macro based on RFID, comprising:
Read write line configuration module, for the read write line model that automatic recognition system connects;
Sorting rule arranges module, for arranging the platform that required pallet arrives;
Sorting work module, for controlling the automatic startup optimization of flexible conveyor line, according to the pallet FRID label information that antenna detection arrives, is delivered to the given station that sorting rule arranges module installation by pallet.
Sort process based on the smart tray conveying sorting test macro of RFID comprises the steps:
1) start control system 5, select pallet sorting function at PC display interface;
2) by read write line configuration module, the read write line model that automatic recognition system connects;
3) module installation sorting rule is set by sorting rule, the platform that required pallet arrives is set;
4) sorting operation is started;
5) adopt fork truck or manual type that simulation pallet to be sorted is placed on motion detector region, described region and original position, sorting work module starts flexible conveyor line and runs, according to the pallet FRID label information that antenna detection arrives, pallet is delivered to the given station that step 3) is arranged;
6) above-mentioned steps 5) in, if system does not detect any label tray information, then do not mate any platform rule, flexible conveyor line is out of service;
7) pallet sorting control system is closed after conveying.
Claims (7)
1., based on a smart tray conveying sorting test macro of RFID, it is characterized in that: comprise aerial array, flexible conveyor line, motion detector, pallet and control system;
Control system comprises PC, frequency converter and PLC device, for control flexible conveyor line running, reading antenna data and according to sorting require to pallet conveying carry out control treatment;
Be provided with aerial array in the vias inner walls of the readable region of flexible conveyor line one end, described aerial array comprises the antenna being arranged on left side, right side and flexible conveyor line bottom respectively; Aerial array makes the recognition areas combine of RFID label tag cover pallet Zone Full, when each pallet is by readable region, described right side antenna is just to the right side of goods, and left hand side antenna is just to the left side of pallet, bottom antenna is positioned at below flexible conveyor line, and radiation direction is just to tray bottom surface; Antenna towards the direction being parallel to flexible conveyor line conveying, the antenna forward correspondence of arranged on left and right sides is fixing, can not tilt and rotate;
Pallet is placed on flexible conveyor line, for arrangement of goods; Pallet posts label tray, is used for identifying the goods on pallet;
Motion detector is arranged on sluice gate door flexible conveyor line side, arrives for perception article, thus triggers read write line unlatching antenna reading tag.
2. the conveying of the smart tray based on RFID sorting test macro according to claim 1, it is characterized in that: described flexible conveyor line organizes carrier chain by belt conveyor and roller conveyor composition more, each carrier chain composition continuous print pipeline, labeled article pass through this readable region through flexible conveyor line, thus complete dummy pallets conveying task; Pallet delivery site is set as No. 2 platforms and No. 3 platforms, and described No. 2 platforms represent truck, and No. 3 platform representative stockpiles put region.
3. the conveying of the smart tray based on RFID sorting test macro according to claim 1, it is characterized in that: described pallet adopts wooden, plastics or metal, be placed in mobile device to be used for conveying goods, described goods is single product, multiple congener single product or different types of single product.
4. the conveying of the smart tray based on RFID sorting test macro according to claim 1, is characterized in that: the spacing between each pallet is not less than 305mm.
5. the conveying of the smart tray based on RFID sorting test macro according to claim 1, is characterized in that: flexible delivery linear velocity is not less than 190.5m/min.
6. the conveying of the smart tray based on RFID sorting test macro according to claim 1, is characterized in that: control system, for controlling the work of the smart tray conveying sorting test macro based on RFID, comprises,
Read write line configuration module, for the read write line model that automatic recognition system connects;
Sorting rule arranges module, for arranging the platform that required pallet arrives;
Sorting work module, for controlling the automatic startup optimization of flexible conveyor line, according to the pallet FRID label information that antenna detection arrives, is delivered to the given station that sorting rule arranges module installation by pallet.
7. the conveying of the smart tray based on RFID sorting test macro according to claim 6, is characterized in that, the sort process of the described conveying of the smart tray based on RFID sorting test macro comprises the steps:
1) start control system, select pallet sorting function at PC display interface;
2) by read write line configuration module, the read write line model that automatic recognition system connects;
3) module installation sorting rule is set by sorting rule, the platform that required pallet arrives is set;
4) sorting operation is started;
5) adopt fork truck or manual type that simulation pallet to be sorted is placed on motion detector region, described region and original position, sorting work module starts flexible conveyor line and runs, according to the pallet FRID label information that antenna detection arrives, pallet is delivered to the given station that step 3) is arranged;
6) above-mentioned steps 5) in, if system does not detect any label tray information, then do not mate any platform rule, flexible conveyor line is out of service;
7) pallet sorting control system is closed after conveying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510724555.5A CN105396792A (en) | 2015-10-30 | 2015-10-30 | Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID) |
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| CN201510724555.5A CN105396792A (en) | 2015-10-30 | 2015-10-30 | Intelligent tray conveying, sorting and testing system based on radio frequency identification (RFID) |
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| CN105396792A true CN105396792A (en) | 2016-03-16 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109255405A (en) * | 2018-07-18 | 2019-01-22 | 秦皇岛信智信息技术有限公司 | Automatic identification logistics system, automatic identification logistics door and automatic identification material-flow method |
| WO2019024267A1 (en) * | 2017-08-02 | 2019-02-07 | 广州蓝圣智能科技有限公司 | Injection moulding machine smart conveying system |
| CN109405777A (en) * | 2018-09-28 | 2019-03-01 | 东莞晶苑毛织制衣有限公司 | The adjustment method of clothes detection system and the detection method of clothes |
| CN109911554A (en) * | 2019-02-25 | 2019-06-21 | 芜湖天宇科技开发有限公司 | A kind of data collection system and method that pallet is taken inventory |
| CN111338305A (en) * | 2020-03-10 | 2020-06-26 | 烟台拓伟智能科技股份有限公司 | Apple grade sorting intelligent control system and control method thereof |
| CN113291734A (en) * | 2016-10-05 | 2021-08-24 | 莱特拉姆有限责任公司 | Linear motor conveyor system |
| CN114210589A (en) * | 2021-11-01 | 2022-03-22 | 中国工商银行股份有限公司保定分行 | Automatic sorting system of intelligent vault |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113291734A (en) * | 2016-10-05 | 2021-08-24 | 莱特拉姆有限责任公司 | Linear motor conveyor system |
| WO2019024267A1 (en) * | 2017-08-02 | 2019-02-07 | 广州蓝圣智能科技有限公司 | Injection moulding machine smart conveying system |
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| CN114210589A (en) * | 2021-11-01 | 2022-03-22 | 中国工商银行股份有限公司保定分行 | Automatic sorting system of intelligent vault |
| CN114210589B (en) * | 2021-11-01 | 2024-03-15 | 中国工商银行股份有限公司保定分行 | Automatic sorting system of intelligent vault |
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Application publication date: 20160316 |
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