CN108985668B - Storage method and system thereof - Google Patents
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- CN108985668B CN108985668B CN201710398666.0A CN201710398666A CN108985668B CN 108985668 B CN108985668 B CN 108985668B CN 201710398666 A CN201710398666 A CN 201710398666A CN 108985668 B CN108985668 B CN 108985668B
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000005192 partition Methods 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000012423 maintenance Methods 0.000 abstract description 5
- 239000000919 ceramic Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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Abstract
The invention discloses a storage method, which comprises the steps of respectively spraying two-dimensional codes on various products in a grading area; scanning two-dimensional codes of all products in a sorting area, and sorting and classifying according to the read two-dimensional code information; products with the same attribute are filled into the same box in the box filling area, and bar codes are respectively sprayed on the products in each box; scanning bar codes on the products in each box in the sub-supporting area, and arranging the products in each box on a tray according to the read bar code information; placing the products of the boxes with the same attribute on the trays in the holding area, and arranging electronic tags on the trays; and placing each tray on a corresponding bin position in a bin area, reading the electronic tags on each tray, and uploading the electronic tags to a server. The electronic tag can intelligently and rapidly count the number of products, the counting accuracy is improved, the operation and maintenance cost is reduced, the production and delivery efficiency is greatly improved, and the labor cost and the production cost are reduced. The invention also provides a warehousing system.
Description
Technical Field
The invention relates to the field of material storage, in particular to a storage method and a storage system.
Background
In recent years, the ceramic industry in China is rapidly developed, the demand for ceramic products is increased, and a large number of ceramic products also bring challenges to warehouse management. The storage of the existing ceramic products generally comprises a classification area, a sorting area, a boxing area, a supporting area, a warehouse area and a conveying mechanism; the produced ceramic products are sequentially distributed to each sorting area after passing through the grading areas; ceramic products in the sorting area are picked up according to the requirements and conveyed to the boxing area; packaging a plurality of ceramic products in a boxing area and then conveying the packaged ceramic products to a supporting area; distributing the packaged ceramic products to each supporting area according to the requirements in the supporting areas; and placing a plurality of ceramic products packaged and boxed on a tray in a loading area, and conveying the ceramic products to a warehouse area for storage.
However, in the storage circulation process of the existing ceramic products, manual recording and statistics of each ceramic product are required, and the defects of poor manual statistics effectiveness, poor accuracy, difficult quantification and the like exist; even there is a phenomenon of artificially and misreporting statistical data; moreover, the delivery of the ceramic products cannot be tracked in place, the delivery time is long, and the delivery quantity is inconsistent with the delivery entity, and the delivery grade is inconsistent with the delivery entity; the delivery progress is seriously influenced, and the labor cost and the production cost of ceramic products are greatly increased.
Disclosure of Invention
Based on the above, the invention aims to provide a warehousing method which has the advantages of convenient statistics, product inquiry, labor cost reduction, production cost reduction and improvement of production and delivery efficiency.
The invention is realized by the following scheme: a warehousing method comprising the steps of:
respectively spray-printing two-dimensional codes for uniquely identifying each product on each product in a grading area;
Scanning two-dimensional codes of all products in a sorting area, and sorting and classifying the products with the same attribute according to the read two-dimensional code information;
Products with the same attribute are filled into the same box in the box filling area, and bar codes for uniquely identifying the products in each box are respectively spray-printed on the products in each box;
Scanning bar codes on the products in each box in the sub-tray area, and arranging the products in each box with the same attribute on the same tray according to the read bar code information;
Placing the products of the boxes with the same attribute on the trays in the holding area, and arranging electronic tags which uniquely identify the trays on the trays;
And placing each tray on a corresponding bin in the bin area, reading the electronic tag on each tray, and uploading the read electronic tag information to a server to obtain product information stored in each bin in the bin area.
Compared with the prior art, the electronic tag is arranged in the product storage process, so that the intelligent and rapid statistics of the number of products can be realized, the statistics accuracy is improved, the phenomena of manual statistics of conceal and false report of statistical data are prevented, the operation and maintenance cost is reduced, the circulation state information of the products is automatically recorded under the condition that the workload of operators is not increased, the production and delivery efficiency is greatly improved, and the labor cost and the production cost are reduced.
Further, the read two-dimensional code information is uploaded to a server in the sorting area, and the state information of each product is obtained in real time through the server.
Further, the read bar code information is uploaded to a server in the supporting partition, and the state information of each box of products is obtained in real time through the server.
Further, a wireless reader-writer is arranged on each bin position of the bin region, and the electronic tag information on each bin position is read wirelessly through the wireless reader-writer.
Further, the server stores product information and stores storage position information corresponding to the product, acquires electronic tag information transmitted by a wireless reader-writer at the storage position, compares the electronic tag information with set product information, and judges that the product is stored correctly if the information is consistent; otherwise, judging that the current product is stored in error.
Compared with the prior art, the electronic tag is arranged in the product storage process, so that the intelligent and rapid statistics of the product quantity can be realized, the statistics accuracy is improved, the phenomena of conceal of artificial statistics and false report of statistical data are prevented, and the operation and maintenance cost is reduced. Further, the two-dimensional codes are printed on the products, the bar codes are printed on the products in each box, the electronic tags are arranged on the trays, the circulation state of the products and the storage state of the products can be queried in real time through the server, and the problem that the quantity of the real objects of the products is inconsistent with the quantity of accounts and the follow-up delivery arrangement is affected due to inaccurate product data is avoided. The electronic tag information is read through the wireless reader-writer in a wireless intelligent manner, the circulation state information of the product is automatically recorded under the condition that the workload of operators is not increased, the production and delivery efficiency is greatly improved, and the labor cost and the production cost are reduced.
The invention also provides a warehousing system which comprises a two-dimensional code printing machine, a two-dimensional code scanning machine, a bar code printing machine, a bar code scanning machine, a plurality of electronic tags, a plurality of wireless readers and a server; the two-dimensional code coding machine is arranged in the grading area, and two-dimensional codes for uniquely identifying the products are printed on the products in a spraying mode; the two-dimensional code scanner is arranged in the sorting area and reads the two-dimensional code information of each product; the bar code printer is arranged in the boxing area, and the bar codes of the box products are uniquely identified by spray printing on the box products; the bar code scanning machine is arranged on the sub-supporting area and reads bar code information of each box of products; the plurality of electronic tags are respectively arranged on each tray in the loading area, and each tray is arranged on a corresponding bin position in the warehouse area; each bin position in the bin area is provided with a wireless reader, and the output end of the wireless reader is in signal connection with the first input end of the server; and the wireless reader reads the electronic tag information on each tray and transmits the electronic tag information to the server.
Further, the output end of the two-dimension code scanner is in signal connection with the second input end of the server, and the read two-dimension code information is transmitted to the server.
Further, the output end of the bar code scanner is in signal connection with the third input end of the server, and the read bar code information is transmitted to the server.
Further, the server stores product information and stores storage position information corresponding to the product, acquires electronic tag information transmitted by the wireless reader-writer at the storage position, compares the electronic tag information with set product information, and judges that the product is stored correctly if the information is consistent; otherwise, judging that the current product is stored in error.
Further, the device also comprises a card sender; the card sender is arranged in the loading area, and information of the unique identification tray is printed on the electronic label in a spraying mode.
Compared with the prior art, the electronic tag is arranged in the product storage process, so that the intelligent and rapid statistics of the product quantity can be realized, the statistics accuracy is improved, the phenomena of conceal of artificial statistics and false report of statistical data are prevented, and the operation and maintenance cost is reduced. Further, the two-dimensional codes are printed on the products, the bar codes are printed on the products in each box, the electronic tags are arranged on the trays, the circulation state of the products and the storage state of the products can be queried in real time through the server, and the problem that the quantity of the real objects of the products is inconsistent with the quantity of accounts and the follow-up delivery arrangement is affected due to inaccurate product data is avoided. The electronic tag information is read through the wireless reader-writer in a wireless intelligent manner, the circulation state information of the product is automatically recorded under the condition that the workload of operators is not increased, the production and delivery efficiency is greatly improved, and the labor cost and the production cost are reduced.
For a better understanding and implementation, the present invention is described in detail below with reference to the drawings.
Drawings
FIG. 1 is a schematic diagram of a warehousing system of the invention;
FIG. 2 is a schematic diagram of the connection of the warehousing system of the invention;
FIG. 3 is a schematic diagram of the structure of the products after they are packaged;
FIG. 4 is a schematic view of the structure of the boxes after they are placed on the tray;
FIG. 5 is a schematic illustration of the storage structure of the product in the warehouse area;
Fig. 6 is a flow chart of the warehousing method of the invention.
Detailed Description
Referring to fig. 1 to 5, fig. 1 is a schematic diagram of a warehouse system according to the present invention; FIG. 2 is a schematic diagram of the connection of the warehousing system of the invention; FIG. 3 is a schematic diagram of the structure of the products after they are packaged; FIG. 4 is a schematic view of the structure of the boxes after they are placed on the tray; fig. 5 is a schematic diagram of the storage structure of the product in the warehouse area. The warehousing system comprises a two-dimensional code printing machine 1, a two-dimensional code scanning machine 2, a bar code printing machine 3, a bar code scanning machine 4, a plurality of electronic tags 5, a card issuing device 6, a plurality of wireless readers 7 and a server 8.
The two-dimensional code printer 1 is arranged in the grading area A, and two-dimensional codes Y1 which uniquely identify the products are printed on the products W1 in a spraying mode. The two-dimensional code scanner 2 is arranged in the sorting area B and reads the two-dimensional code information of each product W1; the bar code printer 3 is arranged in the boxing area C, and the bar codes Y2 which uniquely identify the box products are sprayed on the box products W2. The bar code scanner 4 is arranged on the bracket division D and reads bar code information of each box of products W2. The card sender 6 is used for spraying and printing information for uniquely identifying the tray on the electronic tags 5, the plurality of electronic tags 5 are respectively arranged on each tray W3 in the holding area E, and each tray W3 is arranged on a corresponding bin position in the bin area; each bin position in the bin area F is provided with a wireless reader-writer 7, and the output end of the wireless reader-writer 7 is in signal connection with the first input end of the server 8; the wireless reader 7 reads the information of the electronic tag 5 on each tray and transmits the information to the server 8.
Further, the output end of the two-dimensional code scanner 2 is in signal connection with the second input end of the server 8, and the read two-dimensional code information is transmitted to the server 8. The output end of the bar code scanner 4 is in signal connection with a third input end of the server 8, and the read bar code information is transmitted to the server 8.
Please refer to fig. 6, which is a flowchart of the warehousing method according to the present invention.
The invention also provides a storage method, which comprises the following steps:
step S1: and respectively spray-printing two-dimensional codes for uniquely identifying the products on the products in the grading area.
And arranging a two-dimensional code printer 1 in the grading area A, and spraying and printing two-dimensional codes Y1 on each product W1 through the two-dimensional code printer 1.
The two-dimensional code Y1 includes pattern number information, level information, customer information, order information, and lot information.
Step S2: and scanning the two-dimensional codes of the products in the sorting area, and sorting and classifying the products with the same attribute according to the read two-dimensional code information.
The two-dimensional code scanner 2 is arranged in the sorting area B, the two-dimensional code scanner 2 scans the two-dimensional codes Y1 on the products W1, the read two-dimensional code information is uploaded to the server 8, and the position information of the products W1 can be inquired in the server 8. Meanwhile, products with the same attribute can be sorted and classified in the sorting area B according to the read two-dimensional code information, so that products with the same attribute are ensured to be packaged in the same box in the packaging area C, and the phenomenon of wrong packaging and less packaging is avoided.
Step S3: products with the same attribute are filled into the same box in the box filling area, and bar codes for uniquely identifying the products in each box are respectively sprayed on the products in each box.
In the boxing area C, products with the same attribute are packaged into the same box according to the product information scanned by the two-dimensional code scanner 2. Meanwhile, a bar code printer 3 is arranged in the boxing area C, and bar codes Y2 are printed on the products W2 of each box through the bar code printer 3 in a spraying mode. The bar code information comprises customer information, order information, grade information, batch information, pattern number information, quantity information and two-dimensional code information.
Step S4: and scanning the bar codes on the products in each box in the sub-tray area, and arranging the products in each box with the same attribute on the same tray according to the read bar code information.
The bar code scanner 4 is arranged in the sub-supporting area D, bar codes Y2 on each product are scanned through the bar code scanner 4, the read bar code information is uploaded to the server 8, and the position information of each box of products can be inquired in the server 8. Meanwhile, in the supporting area D, all the box products with the same attribute can be respectively arranged on the same tray W3 according to the read two-dimensional code information, so that the box bodies with the same attribute are placed on the same tray in the supporting area E, and the phenomenon of mixed loading and misplacing is avoided.
Step S5: and placing the products in the boxes with the same attribute on the trays in the holding area, and arranging electronic tags which uniquely identify the trays on the trays.
In the loading area E, the boxes with the same attribute are placed on the same tray according to the product information scanned by the bar code scanner 4. Meanwhile, a card sender 6 is arranged in the loading area E, product information is written in the electronic tag 5 through the card sender 6, and the electronic tag 5 is arranged on each tray W3. In the invention, the card sender 6 has the basic functions of initially setting the electronic tag 5 code and restoring the factory setting of the electronic tag 5.
The electronic tag comprises pattern number information, grade information, batch information, quantity information, customer information, order information, bar code information and two-dimensional code information.
Step S6: and placing each tray on a corresponding bin in the bin area, reading the electronic tag on each tray, and uploading the read electronic tag information to a server to obtain product information stored in each bin in the bin area.
And a wireless reader-writer 7 is arranged on each bin position of the bin region F, after the tray W3 is placed on the bin position, the information of the electronic tag 5 is read through the wireless reader-writer 7, so that the product information on each bin position is obtained, the product information on each bin position is transmitted to a server 8, and the position information of the product of each tray W3 on each bin position can be inquired in the server 8. In the invention, the induction distance of the wireless reader-writer 7 to the electronic tag 5 can be adjusted in a certain range according to the field requirement.
In the present invention, the server 8 can also display and query the product information on each product, each box product, each bin.
In the invention, product information can be stored in the server 8, storage position information corresponding to the product is stored, electronic tag 5 information transmitted by the wireless reader-writer 7 at the storage position is obtained, the electronic tag 5 information is compared with set product information, and if the information is consistent, the product is judged to be stored correctly; otherwise, judging the storage error of the current product, and automatically alarming when the storage error occurs.
Compared with the prior art, the electronic tag is arranged in the product storage process, so that the intelligent and rapid statistics of the product quantity can be realized, the statistics accuracy is improved, the phenomena of conceal of artificial statistics and false report of statistical data are prevented, and the operation and maintenance cost is reduced. Further, the two-dimensional codes are printed on the products, the bar codes are printed on the products in each box, the electronic tags are arranged on the trays, the circulation state of the products and the storage state of the products can be queried in real time through the server, and the problem that the quantity of the real objects of the products is inconsistent with the quantity of accounts and the follow-up delivery arrangement is affected due to inaccurate product data is avoided. The electronic tag information is read through the wireless reader-writer in a wireless intelligent manner, the circulation state information of the product is automatically recorded under the condition that the workload of operators is not increased, the production and delivery efficiency is greatly improved, and the labor cost and the production cost are reduced.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (10)
1. A method of warehousing, characterized by: the method comprises the following steps:
respectively spray-printing two-dimensional codes for uniquely identifying each product on each product in a grading area;
Scanning two-dimensional codes of all products in a sorting area, and sorting and classifying the products with the same attribute according to the read two-dimensional code information; the two-dimensional code information comprises pattern number information, grade information, customer information, order information and batch information;
Products with the same attribute are filled into the same box in the box filling area, and bar codes for uniquely identifying the products in each box are respectively spray-printed on the products in each box;
Scanning bar codes on the products in each box in the sub-tray area, and arranging the products in each box with the same attribute on the same tray according to the read bar code information; the bar code information comprises client information, order information, grade information, batch information, pattern number information, quantity information and two-dimensional code information;
Placing the products of the boxes with the same attribute on the trays in the holding area, and arranging electronic tags which uniquely identify the trays on the trays;
Placing each tray on a corresponding bin position in a bin area, reading the electronic tag on each tray, and uploading the read electronic tag information to a server to obtain product information stored in each bin position in the bin area; the electronic tag information comprises pattern number information, grade information, batch information, quantity information, customer information, order information, bar code information and two-dimensional code information.
2. The warehousing method of claim 1 wherein: and uploading the read two-dimensional code information to a server in the sorting area, and obtaining the state information of each product in real time through the server.
3. The warehousing method of claim 1 wherein: and uploading the read bar code information to a server in the supporting partition, and obtaining the state information of each box of products in real time through the server.
4. The warehousing method of claim 1 wherein: and setting a wireless reader-writer on each bin position of the bin region, and wirelessly reading the electronic tag information on each bin position through the wireless reader-writer.
5. The warehousing method of claim 1 wherein: the server stores the product information and stores the storage position information corresponding to the product, acquires the electronic tag information transmitted by the wireless reader-writer at the storage position, compares the electronic tag information with the set product information, and judges that the product is stored correctly if the information is consistent; otherwise, judging that the current product is stored in error.
6. A warehousing system, characterized by: the system comprises a two-dimensional code printing machine, a two-dimensional code scanning machine, a bar code printing machine, a bar code scanning machine, a plurality of electronic tags, a plurality of wireless readers and a server; the two-dimensional code coding machine is arranged in the grading area, and two-dimensional codes for uniquely identifying the products are printed on the products in a spraying mode; the two-dimensional code scanner is arranged in the sorting area and reads the two-dimensional code information of each product; the two-dimensional code information comprises pattern number information, grade information, customer information, order information and batch information; the bar code printer is arranged in the boxing area, and the bar codes of the box products are uniquely identified by spray printing on the box products; the bar code scanning machine is arranged on the sub-supporting area and reads bar code information of each box of products; the bar code information comprises client information, order information, grade information, batch information, pattern number information, quantity information and two-dimensional code information; the plurality of electronic tags are respectively arranged on each tray in the loading area, and each tray is arranged on a corresponding bin position in the warehouse area; each bin position in the bin area is provided with a wireless reader, and the output end of the wireless reader is in signal connection with the first input end of the server; the wireless reader reads the electronic tag information on each tray and transmits the electronic tag information to the server; the electronic tag information comprises pattern number information, grade information, batch information, quantity information, customer information, order information, bar code information and two-dimensional code information.
7. The warehousing system of claim 6 wherein: the output end of the two-dimension code scanner is in signal connection with the second input end of the server, and the read two-dimension code information is transmitted to the server.
8. The warehousing system of claim 6 wherein: the output end of the bar code scanner is in signal connection with the third input end of the server, and the read bar code information is transmitted to the server.
9. The warehousing system of claim 6 wherein: the server stores product information and stores storage position information corresponding to the product, acquires electronic tag information transmitted by the wireless reader-writer at the storage position, compares the electronic tag information with set product information, and judges that the product is stored correctly if the information is consistent; otherwise, judging that the current product is stored in error.
10. The warehousing system of claim 6 wherein: the card sender is also included; the card sender is arranged in the loading area, and information of the unique identification tray is printed on the electronic label in a spraying mode.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710398666.0A CN108985668B (en) | 2017-05-31 | 2017-05-31 | Storage method and system thereof |
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| CN201710398666.0A CN108985668B (en) | 2017-05-31 | 2017-05-31 | Storage method and system thereof |
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| CN108985668B true CN108985668B (en) | 2024-05-14 |
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| CN109502224A (en) * | 2018-12-12 | 2019-03-22 | 杭州创厦科技有限公司 | A kind of warehousing system and its application method |
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| CN111191990A (en) * | 2020-01-02 | 2020-05-22 | 中车青岛四方机车车辆股份有限公司 | Method, device and system for collecting material information |
| CN112849648B (en) * | 2020-12-31 | 2023-04-28 | 重庆国际复合材料股份有限公司 | Intelligent tray identification system and method |
| CN115115310B (en) * | 2022-06-29 | 2024-06-21 | 苏州浪潮智能科技有限公司 | Method, system, terminal and storage medium for server product split charging management |
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| CN207164812U (en) * | 2017-05-31 | 2018-03-30 | 广东科达洁能股份有限公司 | A kind of warehousing system |
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