CN201333385Y - 多功能高效配胶橇 - Google Patents
多功能高效配胶橇 Download PDFInfo
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Abstract
一种多功能高效配胶橇，涉及一种用于配合海上油田钻井的岩屑回注作业中配胶的设备，解决以往海上油田钻井岩屑回注作业中配胶效率低下、设备零散不便运输的问题。包括配胶罐、文丘里漏斗、离心泵、电机、电机控制箱、吸入管汇、梯子、工作台踏板，配胶罐底部连接到离心泵的吸入口，离心泵的排出口一路与文丘里漏斗相连后通到配胶罐上部，另一路通过外部管线连接岩屑回注泵、海水供应管线，所有的部件都被局限在保护架和底架组成的框架里面。工作台踏板与文丘里漏斗的顶部的高度差≥0.9米，并且≤1.1米。底架上靠近离心泵吸入口一侧安装梯子，接到工作台踏板。配胶罐罐体前端在1/3处缩进，形成凹陷，电机控制箱紧靠在配胶罐下侧。
Description
技术领域
本实用新型涉及一种配胶设备，特别是涉及一种用于配合海上油田钻井的岩屑回注作业中配胶的设备。
背景技术
近十年来，随着公众环境保护意识的不断提高和法律法规的不断完善，石油天然气工业采取各种措施尽量将钻井产生的岩屑以及其它一些废弃物减至最低限度，以便更好地保护环境和公共安全。钻井、生产废物主要指钻井岩屑、钻井结束后的剩余泥浆、生产沙、油舱污泥等废物。
海上钻井废弃物的处理仅限于排放、回注或运回岸上处理。废弃物处理方式多种多样，但归纳起来，海上钻井和生产过程中产生的废弃物不外乎有三种处理方式：一是达标排放，二是运回岸上处理，三是回注到地层。
第一种方式中，因为在泥浆及岩屑外排前的处理过程中，要使用大量化学物品，很难被社会各界认同为处理彻底。于是，新的油田废弃物处理方案一般不考虑处理达标后排海。
第二种处理方法，也是目前国内的岩屑处理方法，是将岩屑运回陆地，经过焚烧，或其它无害化处理，对残余物进行掩埋，或加工成其它形式的材料。这种做法在一定程度上降低垃圾对环境的污染，但并不能实现废弃物处置的“零排放”，而且在处理过程中，常常伴生其它形式的新污染。例如，焚烧虽然可以发电或作为水泥添加料，但会产生二恶英，对人体有害；废弃物填埋虽然可以暂时看不到污物，但是，既占地又可能污染环境，处理不当，污水会渗入地下，影响地下水源的水质。另外，由于作业条件的限制，当作业在海上进行时，采用这种方法，给海上作业带来很大的影响，增加了作业成本。
第三种处理方法是将泥浆、岩屑以及其它废弃物在高压条件下回注到具有封闭结构的地层中，使废弃物“从哪里来，回哪里去”，是接近“零排放”的一种处理方式，已逐步获得国际社会的认同。
在第三种处理方法中，泥浆、岩屑以及其它废弃物经过研磨造浆设备的处理，粒径达到200微米以下。这些颗粒与海水混合后，加入添加剂，调整流变性以达到回注标准，准备回注。为了提高回注效率和降低回注过程中可能出现的井段堵塞、回压增加等风险，需在回注前往井内注入胶液作为前置液，提高井段和裂缝的润滑性。
实用新型内容
本实用新型的目的是提供一种多功能高效配胶橇，解决以往海上油田钻井岩屑回注作业中配胶效率低下、设备零散不便运输的问题。
本实用新型通过以下技术方案来实现上述目的：一种多功能高效配胶橇，包括配胶罐、文丘里漏斗、离心泵、电机、电机控制箱、吸入管汇、梯子、工作台踏板，配胶罐底部连接到离心泵的吸入口，离心泵的排出口一路与文丘里漏斗相连后通到配胶罐上部，另一路通过外部管线连接岩屑回注泵、海水供应管线，所有的部件都被局限在保护架和底架组成的框架里面。工作台踏板与文丘里漏斗的顶部的高度差≥0.9米，并且≤1.1米。底架上靠近离心泵吸入口一侧安装梯子，接到工作台踏板。配胶罐罐体前端在1/3处缩进，形成凹陷，总体积为4立方米。电机控制箱紧靠在配胶罐下侧。
本实用新型与现有技术比较所具有的有益效果是：1、配胶量大：最高连续配胶量在20方/小时；2、配胶效果好：所配胶液的均匀度较好，多次检测粘度值差值在5％范围内；3、减轻劳动强度：工作台踏板与文丘里漏斗顶部的高度差适宜作业人员登上工作台踏板后，轻松加入相应添加剂以调整胶液性能；4、方便吊装：所有部件都设计在一个橇装内，方便海上作业时的吊装，特别是在海上平台作业空间较小的情况下；5、可操作性好：适用于不同工况。
附图说明
图1是本实用新型的结构示意图。
图2是本实用新型的结构侧视图。
具体实施方式
下面结合说明书附图通过实施例对本实用新型作进一步的描述：
参见附图，一种多功能高效配胶橇，包括配胶罐6、文丘里漏斗5、离心泵9、电机8、电机控制箱10、吸入管汇3、梯子2、工作台踏板4，配胶罐6底部连接到离心泵9的吸入口，离心泵9的排出口一路与文丘里漏斗5相连后通到配胶罐6上部，另一路通过外部管线连接岩屑回注泵、海水供应管线，所有的部件都被局限在保护架7和底架1组成的框架里面。工作台踏板4与文丘里漏斗5的顶部的高度差≥0.9米，并且≤1.1米。底架1上靠近离心泵9吸入口一侧安装梯子2，接到工作台踏板4。配胶罐6罐体前端在1/3处缩进，形成凹陷，以容纳电机8及其控制系统，总体积为4立方米。电机控制箱10紧靠在配胶罐6下侧。
海水通过海水供应管线放入配胶罐6内，根据配胶量达到一定液位后，关上离心泵9排出口和海水供应管线之间的阀门，停止放入海水。启动离心泵9，海水从配胶罐6的底部循环到上部。从文丘里漏斗5倒入添加剂，打开文丘里漏斗5上的阀门，添加剂被抽吸到离心泵9的排出口液流中，进入配胶罐6。经过一段时间的循环，添加剂被均匀地分散到海水中，形成均匀的胶液。打开离心泵9排出口通往岩屑回注泵的管线上面的阀门，胶液被泵送到岩屑回注泵入口，进行回注作业。
Claims (5)
1.一种多功能高效配胶橇，包括配胶罐(6)、文丘里漏斗(5)、离心泵(9)、电机(8)、电机控制箱(10)、吸入管汇(3)、梯子(2)、工作台踏板(4)，其特征在于：配胶罐(6)底部连接到离心泵(9)的吸入口，离心泵(9)的排出口一路与文丘里漏斗(5)相连后通到配胶罐(6)上部，另一路通过外部管线连接岩屑回注泵、海水供应管线，所有的部件都被局限在保护架(7)和底架(1)组成的框架里面。
2.根据权利要求1所述的多功能高效配胶橇，其特征在于：工作台踏板(4)与文丘里漏斗(5)的顶部的高度差≥0.9米，并且≤1.1米。
3.根据权利要求1或者2所述的多功能高效配胶橇，其特征在于：底架(1)上靠近离心泵(9)吸入口一侧安装梯子(2)，接到工作台踏板(4)。
4.根据权利要求1或者2所述的多功能高效配胶橇，其特征在于：配胶罐(6)罐体前端在1/3处缩进，形成凹陷，总体积为4立方米。
5.根据权利要求4所述的多功能高效配胶橇，其特征在于：电机控制箱(10)紧靠在配胶罐(6)下侧。
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