CN204297682U - 一种油田压裂支撑剂正压气力输送橇 - Google Patents
一种油田压裂支撑剂正压气力输送橇 Download PDFInfo
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Abstract
本实用新型涉及一种油田压裂支撑剂正压气力输送橇,一种油田压裂支撑剂正压气力输送橇,包括橇架,其特征在于,所述橇架上设有风机动力驱动系统,气路及输砂系统、发送罐组件、移动式进料装置及电气控制系统。其有益效果是,占地少,方便运输,改善了作业环境,提高了作业的安全性,并且提高了向高贮罐输送物料的作业效率。
Description
技术领域
本实用新型涉及油田压裂配套设备,尤其涉及一种油田压裂支撑剂正压气力输送橇。
背景技术
压裂是油气田增产的主要措施,当前国内外的压裂施工作业,尤其是页岩气的压裂施工现场需要大量的压裂支撑剂。目前压裂施工过程中,尤其是作业区域受限的区域(如山区),大量采用吨袋包装方式将压裂支撑剂运输到施工现场,然后再采用起重机吊装的方式,将吨袋吊装到施工现场的支撑剂贮罐中,这里所述的″吨袋″是一种专用容器。随着施工现场支撑剂用量的迅速增加和贮罐容量的增大,贮罐正在向占地少、容量大、高度高的立式贮罐发展,由此带来吨袋吊装作业难度的增加、作业效率和作业人员安全性的下降等诸多问题。因此,需要有能将支撑剂直接输送到立式支撑剂贮罐的动力输送设备,以取代吊装作业。
实用新型内容
本实用新型针对上述技术问题的不足,提供一种油田压裂支撑剂正压气力输送橇。
本实用新型解决上述技术问题的技术方案如下:一种油田压裂支撑剂正压气力输送橇,包括橇架,其特征在于,所述橇架上设有风机动力驱动系统,气路及输砂系统、发送罐组件、移动式进料装置及电气控制系统;
所述风机动力驱动系统包括支架、驱动电机、风机附件总成及风机;
所述发送罐组件包括两个罐体、所述罐体的上部设有进料阀门、进气控 制阀门、排气控制阀门、所述罐体的下部设有卸料阀门及流化元件;
所述气路及输砂系统包括主气路、比例阀、第一止回阀、流化支管路及流化控制阀、放空管及控制阀门、进气管路、卸料三通、卸料管及快速接头;
所述移动式进料装置包括料斗及破袋器,所述料斗通过连接法兰与所述罐体固定连接;
所述风机附件总成包括第二止回阀,所述风机出口通过所述第二止回阀与所述主气路连接,所述主气路上设有三路分支气路,第一分支气路通过所述进气管路、进气控制阀门与所述罐体的顶部连通,第二分支气路通过所述流化支管路及流化控制阀、流化元件,由所述罐体的底部进入罐体,第三分支气路通过所述比例阀、第一止回阀、卸料三通,进入所述卸料管。
本实用新型的有益效果是,具有占地少,采用普通运输车辆即可方便地进行运输。输送过程采用封闭的气力管道运输和双发送罐作业方式,不仅改善了作业环境,减轻了作业人员的作业难度,提高了作业的安全性,并且提高了向高贮罐输送物料的作业效率。
在上述技术方案的基础上,本实用新型还可以做如下改进。
进一步,所述风机附件总成还包括安全阀,所述安全阀设于所述第二止回阀前端。
采用上述进一步方案的有益效果是,用于限定系统的压力;第二止回阀用于保护风机,防止系统中的物料倒流向风机。
进一步,所述罐体上还设有罐内压力检测接口及物料传感器,所述物料传感器用于物料高、低位检测。
采用上述进一步方案的有益效果是,能方便的监控罐体中的空气压力值和物料位置,并便于实现系统的自动控制。
进一步,所述橇架包括底橇、保护架、操作平台及梯子总成以及设于平台上的可折叠式护栏。
采用上述进一步方案的有益效果是,方便作用人员的操作。
附图说明
图1为本实用新型的结构示意图;
图2为本实用新型的物料输送流程示意图。
图1到图2中,1、风机动力驱动系统;2、保护架;3、气路及输砂系统;4、电气控制系统;5、操作平台及梯子总成;6、可折叠式护栏;7、破袋器;8、连接法兰;9、料斗;10、罐内压力检测接口;11、移动式进料装置;12、排气控制阀门;13、进料阀门;14、进气控制阀门;15、物料传感器;16、发送罐组件;17、罐体;18、流化元件;19、快速接头;20、卸料管;21、卸料阀门;22、流化控制阀;23、进气管路;24、橇架;25、流化支管路;26、卸料三通;27、第一止回阀;28、比例阀;29、主气路;30、风机;31、第二止回阀;32、驱动电机;33、支架;34、底橇;
具体实施方式
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
如图1至图2所示,一种油田压裂支撑剂正压气力输送橇,包括橇架24,其特征在于,所述橇架24上设有风机动力驱动系统1,气路及输砂系统3、发送罐组件16、移动式进料装置11及电气控制系统4;
所述风机动力驱动系统1包括支架33、驱动电机32、风机附件总成及风机30;
所述发送罐组件包括两个罐体17、所述罐体的上部设有进料阀门13、进气控制阀门14、排气控制阀门12、所述罐体的下部设有卸料阀门21及流化元件18;
所述气路及输砂系统包括主气路29、比例阀28、第一止回阀27、流化支管路25及流化控制阀22、放空管及控制阀门、进气管路23、卸料三通26、卸料管20及快速接头19;
所述移动式进料装置11包括料斗9及破袋器7,所述料斗9通过连接法兰8与所述罐体固定连接;
所述风机附件总成包括第二止回阀31,所述风机出口通过所述第二止回阀31与所述主气路29连接,所述主气路29上设有三路分支气路,第一分支气路通过所述进气管路23、进气控制阀门14与所述罐体17的顶部连通,第二分支气路通过所述流化支管路25及流化控制阀22、流化元件18,由所述罐体的底部进入罐体17,第三分支气路通过所述比例阀28、第一止回阀27、卸料三通26,进入所述卸料管20。
所述风机附件总成还包括安全阀,所述安全阀设于所述第二止回阀31前端。
所述罐体上还设有罐内压力检测接口10及物料传感器15,所述物料传感器用于物料高、低位检测。
所述橇架24包括底橇34、保护架2、操作平台及梯子总成5以及设于平台上的可折叠式护栏6。
本实用新型的工作过程是:将装有支撑剂的吨袋吊运到本实用新型的破袋器上方,然后通过破袋器7将吨袋刺破,使支撑剂通过料斗9的投料口进入罐体17,在所述风机动力驱动系统1提供的风动力作用下,将所述罐体中的支撑剂通过卸料管20即输砂管路风送到外部支撑剂贮罐中。利用电气控制系统4控制系统自动运行,物料传感器15检测物料位高低,罐内压力检测接口10用于检测罐内压力。
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (4)
1.一种油田压裂支撑剂正压气力输送橇,包括橇架(24),其特征在于,所述橇架上设有风机动力驱动系统(1),气路及输砂系统(3)、发送罐组件(16)、移动式进料装置(11)及电气控制系统(4);
所述风机动力驱动系统包括支架(33)、驱动电机(32)、风机附件总成及风机(30);
所述发送罐组件包括两个罐体(17)、所述罐体的上部设有进料阀门(13)、进气控制阀门(14)、排气控制阀门(12)、所述罐体的下部设有卸料阀门(21)及流化元件(18);
所述气路及输砂系统包括主气路(29)、比例阀(28)、第一止回阀(27)、流化支管路(25)及流化控制阀(22)、放空管及控制阀门、进气管路(23)、卸料三通(26)、卸料管(20)及快速接头(19);
所述移动式进料装置(11)包括料斗(9)及破袋器(7)所述料斗通过连接法兰(8)与所述罐体固定连接;
所述风机附件总成包括第二止回阀(31),所述风机出口通过所述第二止回阀(31)与所述主气路(29)连接,所述主气路(29)上设有三路分支气路,第一分支气路通过所述进气管路(23)、进气控制阀门(14)与所述罐体(17)的顶部连通,第二分支气路通过所述流化支管路(25)及流化控制阀(22)、流化元件(18),由所述罐体的底部进入罐体,第三分支气路通过所述比例阀(28)、第一止回阀(27)、卸料三通(26),进入所述卸料管(20)。
2.根据权利要求1所述的油田压裂支撑剂正压气力输送橇,其特征在于,所述风机附件总成还包括安全阀,所述安全阀设于所述第二止回阀(31)前端。
3.根据权利要求1或2所述的油田压裂支撑剂正压气力输送橇,其特征 在于,所述罐体(17)上还设有罐内压力检测接口(10)及物料传感器(15),所述物料传感器用于物料高、低位检测。
4.根据权利要求1或2所述的油田压裂支撑剂正压气力输送橇,其特征在于,所述橇架(24)包括底橇(34)、保护架(2)、操作平台及梯子总成(5)以及设于平台上的可折叠式护栏(6)。
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