CN201270755Y - Continuous production equipment for water washing and peeling of sesame - Google Patents
Continuous production equipment for water washing and peeling of sesame Download PDFInfo
- Publication number
- CN201270755Y CN201270755Y CNU2008201495798U CN200820149579U CN201270755Y CN 201270755 Y CN201270755 Y CN 201270755Y CN U2008201495798 U CNU2008201495798 U CN U2008201495798U CN 200820149579 U CN200820149579 U CN 200820149579U CN 201270755 Y CN201270755 Y CN 201270755Y
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- sesame
- discharging opening
- decortication
- drier
- elevator
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Abstract
The utility model discloses a continuous production device for washing and peeling sesame, comprising a feeding box, a raw material hoisting machine, a peeling and separation all-in-one machine, a wet sesame kernel hoisting machine, a dryer, a centrifugal fan and a storage bin, wherein, the discharging port of the feeding box is connected with the feeding port of the lower part of the raw material hoisting machine, the discharging port of the upper part of the raw material hoisting machine is connected with the feeding port of the peeling and separation all-in-one machine, the discharging port of the upper part of the wet sesame kernel hoisting machine is connected with the feeding port of the dryer, the air outlet of the centrifugal fan is connected with the air inlet on the dryer, the discharging port of the dryer is connected with the storage bin, a continuous suction-filter dehydrator is arranged under the discharging port of the peeling and separation all-in-one machine, and the discharging port of the continuous suction-filter water extractor is connected with the feeding port of the lower part of the wet sesame kernel hoisting machine. The continuous production device has the advantages of small investment, high production efficiency, low labor intensity, high utilization rate of raw material, high product yield, and continuous dehydration and drying; in addition, the production efficiency for washing and peeling the sesame is greatly improved.
Description
Technical field
The utility model relates to agricultural product decortication separation equipments such as a kind of cereal or oil plant, relates in particular to the continuous production equipment of a kind of washing decortication sesame.
Background technology
At present, domestic most of shelled sesame manufacturing enterprise generally all adopts sesame wet method decortication separation processes, concrete production process route is: raw material sesame → cleaning → immersion → decortication → Pi Ren separation → dehydration → oven dry → selected → packing → finished product, need in this technical process to be soaked in water raw material with eluriate the Pi Heren that separates sesame, the good product quality that this method is produced, but in actual production, have problems.Present technique process is many, and each operation all needs corresponding apparatus to finish, and equipment is many, and investment is big, and circular flow labour intensity is big, and production efficiency is low, and material loss is big; Skin benevolence separation circuit is the important procedure that shelled sesame is produced, the yield that is related to finished product, normally skin benevolence mixture is put into the container that fills water, utilize the different of skin and benevolence buoyancy, adopt the mode of manually floating left-falling stroke, top sesame cortex is dragged for, but because the sesame skin relies on buoyancy to separate not thorough with benevolence, often cause to contain in the skin to contain the skin height in the benevolence of Renhe, i.e. low the and ixoderm rate height of the yield of finished product shelled sesame, water consumption is big simultaneously, labour intensity big, material and energy resource consumption height.Link-suspended batch centrifugal is adopted in the dehydration of wet shelled sesame more, can not continuous dehydration, and labour intensity is big, and loss of material is many.Baking operation adopts vibrated fluidized bed, horizontal boiling drier more, intermittently the vertical efficient ebullated dryer.And vibrated fluidized bed energy resource consumption height, drying time is short, and drying rate is too fast, and product has the oily phenomenon of revealing; The horizontal boiling drier, the material fluidized state is poor, and the dead angle is arranged, and dries inhomogeneously, influences product quality; Intermittently the vertical efficient ebullated dryer can not be produced continuously, and labour intensity is big, the energy resource consumption height.All these deficiencies or defective have had a strong impact on the product quality and the economic benefit of enterprise.
The utility model content
The utility model is in order to solve weak point of the prior art, provides that a kind of production technology is simple, decortication good separating effect, raw material availability height, product quality height, energy resource consumption is low, labour intensity is low, production cost the is low continuous production equipment of washing decortication sesame.
For solving the problems of the technologies described above, the continuous production equipment of washing decortication sesame of the present utility model, comprise material feeding box, the raw material elevator, the decortication separating one-piece, wet shelled sesame elevator, drier, centrifugal blower and buffer bin, the discharging opening of material feeding box is connected with the charging aperture of raw material elevator bottom, the discharging opening on raw material elevator top is connected with the charging aperture of decortication separating one-piece, the discharging opening on wet shelled sesame elevator top is connected with the charging aperture of drier, the air outlet of centrifugal blower is connected with air inlet on the drier, the discharging opening of drier is connected with buffer bin, the discharging opening below of described decortication separating one-piece is provided with continuous suction strainer dewaterer, and the discharging opening of suction strainer dewaterer is connected with the charging aperture of wet shelled sesame elevator bottom continuously.
Described drier is arranged side by side some, drier adopts vertical continuous high-efficient ebullated dryer, being connected in series by the pipeline that is obliquely installed between the drier is one, becomes stepped arrangement from the dryer feed mouth from top to bottom to the connecting pipe the discharging opening direction drier.
Be provided with the dedusting selecting device between the discharging opening of described drier and the buffer bin, the dedusting selecting device comprises dried shelled sesame elevator, recleaner screen and deduster, the charging aperture of dried shelled sesame elevator bottom is connected with the discharging opening of drier, the discharging opening below on dried shelled sesame elevator top is provided with recleaner screen, recleaner screen is connected with deduster, and buffer bin is positioned at the discharging opening below of recleaner screen.
Described decortication separating one-piece is arranged side by side some, is provided with conveying worm between decortication separating one-piece and the raw material elevator.
Be connected by pipeline between the air inlet of the air outlet of described centrifugal blower and drier lower end, pipeline is provided with hot-blast stove.
The discharging opening below of described decortication separating one-piece is provided with wet shelled sesame holding tank, and the suction strainer dewaterer is located at the discharging opening below of wet shelled sesame holding tank continuously.
Adopt said structure, immersion, decortication and the skin benevolence of sesame are separated being operated in equipment of decortication separating one-piece of three operations to be finished, the sesame skin separates the automatic separating technology of employing decanter type with shelled sesame, equipment reduces, the yield that technology is simplified, small investment, production efficiency height, labour intensity are low, improved utilization ratio of raw materials and product.Wet shelled sesame adopts continuous suction strainer dewaterer dehydration, and dehydration is carried out continuously, has reduced labour intensity, has reduced the breakage of sesame; Vertical continuous high-efficient ebullated dryer newly developed is adopted in oven dry, the oven dry serialization of wet sesame is carried out, shelled sesame is in floating shape in thermal current, and mutually burnishing, reduced the ixoderm rate of finished product, improved the fineness of finished product, hot-blast stove can be the oven dry air that drier provides heat, hot blast can distribute utilization effectively, has improved the output and the quality of product, has reduced energy resource consumption; Because washing, drying course carries out continuously, compare with oven dry intermittently that labour intensity reduces greatly, whole sesame decortication separation of produced operating efficiency improves greatly, the product quality and the economic benefit of manufacturing enterprise also are largely increased.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
As shown in Figure 1, the continuous production equipment of washing decortication sesame of the present utility model, comprise material feeding box 1, raw material elevator 2, decortication separating one-piece 4, wet shelled sesame elevator 7, drier 8, centrifugal blower 9 and buffer bin 14, the discharging opening of material feeding box 1 is connected with the charging aperture of raw material elevator 2 bottoms, the discharging opening below on raw material elevator 2 tops is provided with conveying worm 3, the discharging opening below of conveying worm 3 is provided with some decortication separating one-pieces 4 side by side, the discharging opening of some decortication separating one-pieces 4 connects wet shelled sesame holding tank 5 by pipeline, the discharging opening below of wet shelled sesame holding tank 5 is provided with continuous suction strainer dewaterer 6, the discharging opening of suction strainer dewaterer 6 is connected with the charging aperture of wet shelled sesame elevator 7 bottoms continuously, and the discharging opening on wet shelled sesame elevator 7 tops is connected with the charging aperture of drier 8.Drier 8 is arranged side by side some, drier 8 adopts vertical continuous high-efficient ebullated dryer, being connected in series by the pipeline 20 that is obliquely installed between the drier 8 is one, becomes stepped arrangement from top to bottom from drier 8 charging apertures to the connecting pipe 20 the discharging opening direction drier 8; Be provided with the dedusting selecting device between the discharging opening of drier 8 and the buffer bin 14, the dedusting selecting device comprises dried shelled sesame elevator 11, recleaner screen 12 and deduster 13, the charging aperture of dried shelled sesame elevator 11 bottoms is connected with the discharging opening of drier 8, the discharging opening below on dried shelled sesame elevator 11 tops is provided with recleaner screen 12, recleaner screen 12 is connected with deduster 13, and buffer bin 14 is positioned at the discharging opening below of recleaner screen 12.Be connected by pipeline 21 between the air inlet of the air outlet of centrifugal blower 9 and drier 8 lower ends, pipeline 21 is provided with hot-blast stove 10.Solid single arrow direction indication is that sesame flows among the figure, and solid double-head arrow direction indication is that waste water flows to, and hollow single arrow is designated as air flow.
During operation, in decortication all-in-one 4, inject running water half place earlier to the tank body of the all-in-one 4 of peeling, stop to add water, opening steam valve heats water, in jar, add simultaneously solid base, open to stir, utilize Baume degrees instrumentation amount concentration of lye to reach 1% suitable, steam off valve when water temperature is heated to 65 ℃.Start raw material elevator 2 and conveying worm 3 then, clean sesame in the material feeding box 1 is transported in the decortication all-in-one 4 for preparing buck, advance sesame makes buck highly locate just to stop charging to 3/4ths of tank body at every turn, begin to soak, soak time 20~40 minutes, crack steam valve in immersion process remains on about 65 ℃ water temperature.The immersion sesame time arrives, and the steam off valve is opened water discharging valve and emitted waste water, is discharged to buck in the salkali waste water pot pending.Drain buck, start stirring and begin the operation of peeling, about 10~15 minutes of decortication time, the sesame peeling rate is reached more than 99%.After the sesame decortication reaches requirement, open running water valve, utilize and stir and current scour, the sesame skin flows in the circulating water pool with waste water by sieve plate.The waste water of observe discharging does not contain skin or seldom closes running water valve and waste water valve during skin in waste water.Open the discharging valve of decortication all-in-one 4, wet stock is put into wet shelled sesame holding tank 5, must guarantee that water is arranged in the jar during 4 dischargings of decortication all-in-one, to guarantee that current drive shelled sesame and flow out in jar.Open continuous suction strainer dewaterer 6, open wet shelled sesame holding tank 5 dispensing valves simultaneously, wet shelled sesame is uniformly distributed on the silk screen of continuous suction strainer dewaterer 6, wet shelled sesame and silk screen move forward together, suction strainer dewaterer 6 bottoms are provided with extractor fan continuously, the free water on wet shelled sesame surface removes continuously owing to the effect of suction strainer, thereby reaches the purpose of wet shelled sesame dehydration.Shelled sesame after the dehydration is transported to the feed hopper of drier 8 by wet shelled sesame elevator 7, beginning is to vertical continuous high-efficient ebullated dryer 8 chargings, open centrifugal blower 9 simultaneously, hot-blast stove 10 is also started working, adjust the Hot-blast valve of drier 8 bottoms, make hot blast distributed uniform in every drier 8.Wet shelled sesame is dried by some driers 8 continuously, and moisture reduces gradually, and until the final moisture requirement that reaches desired sesame finished product, drying time is arranged on 20~25 minutes.Starting dried shelled sesame elevator 11, recleaner screen 12, dried shelled sesame sesame removes weight impurity by screening, selection by winnowing and obtains the shelled sesame finished product, the shelled sesame finished product is stored in buffer bin 14, get off through a whole set of operations such as washing, decortication, separation, oven dry, pure white, glossy, the no moldy kernel in the shelled sesame surface that obtains, full grains, pure sesame fragrance, moisture content≤5%, impurity≤0.1%, ixoderm rate≤0.2%, peeling rate 〉=99%, shelled sesame yield 〉=80% is at last with the shelled sesame packaging and warehousing.
Claims (6)
1, the continuous production equipment of washing decortication sesame, comprise material feeding box, the raw material elevator, the decortication separating one-piece, wet shelled sesame elevator, drier, centrifugal blower and buffer bin, the discharging opening of material feeding box is connected with the charging aperture of raw material elevator bottom, the discharging opening on raw material elevator top is connected with the charging aperture of decortication separating one-piece, the discharging opening on wet shelled sesame elevator top is connected with the charging aperture of drier, the air outlet of centrifugal blower is connected with air inlet on the drier, the discharging opening of drier is connected with buffer bin, it is characterized in that: the discharging opening below of described decortication separating one-piece is provided with continuous suction strainer dewaterer, and the discharging opening of suction strainer dewaterer is connected with the charging aperture of wet shelled sesame elevator bottom continuously.
2, the continuous production equipment of washing decortication sesame according to claim 1, it is characterized in that: described drier is arranged side by side some, drier adopts vertical continuous high-efficient ebullated dryer, being connected in series by the pipeline that is obliquely installed between the drier is one, becomes stepped arrangement from the dryer feed mouth from top to bottom to the connecting pipe the discharging opening direction drier.
3, the continuous production equipment of washing decortication sesame according to claim 1 and 2, it is characterized in that: be provided with the dedusting selecting device between the discharging opening of described drier and the buffer bin, the dedusting selecting device comprises dried shelled sesame elevator, recleaner screen and deduster, the charging aperture of dried shelled sesame elevator bottom is connected with the discharging opening of drier, the discharging opening below on dried shelled sesame elevator top is provided with recleaner screen, recleaner screen is connected with deduster, and buffer bin is positioned at the discharging opening below of recleaner screen.
4, the continuous production equipment of washing decortication sesame according to claim 3, it is characterized in that: described decortication separating one-piece is arranged side by side some, is provided with conveying worm between decortication separating one-piece and the raw material elevator.
5, the continuous production equipment of washing according to claim 4 decortication sesame is characterized in that: be connected by pipeline between the air inlet of the air outlet of described centrifugal blower and drier lower end, pipeline is provided with hot-blast stove.
6, the continuous production equipment of washing decortication sesame according to claim 5, it is characterized in that: the discharging opening below of described decortication separating one-piece is provided with wet shelled sesame holding tank, and the suction strainer dewaterer is located at the discharging opening below of wet shelled sesame holding tank continuously.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201495798U CN201270755Y (en) | 2008-09-28 | 2008-09-28 | Continuous production equipment for water washing and peeling of sesame |
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CNU2008201495798U CN201270755Y (en) | 2008-09-28 | 2008-09-28 | Continuous production equipment for water washing and peeling of sesame |
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CNU2008201495798U Expired - Fee Related CN201270755Y (en) | 2008-09-28 | 2008-09-28 | Continuous production equipment for water washing and peeling of sesame |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102240652A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Sesame washing processing device |
CN102240653A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Process for washing sesame with water |
CN103380902A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method of sesames |
CN103380901A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method for sesame |
CN103380921A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method for sesame |
CN103404947A (en) * | 2013-07-26 | 2013-11-27 | 安徽新桥工贸有限责任公司 | Sesame hulling method |
CN104357207A (en) * | 2014-09-30 | 2015-02-18 | 四川德阳市年丰食品有限公司 | Rapeseed screening and cleaning system |
CN106798350A (en) * | 2015-11-26 | 2017-06-06 | 安徽新桥工贸有限责任公司 | A kind of peeling method of sesame |
CN106798348A (en) * | 2015-11-26 | 2017-06-06 | 安徽新桥工贸有限责任公司 | A kind of peeling method of sesame |
CN113347890A (en) * | 2019-01-28 | 2021-09-03 | 湖北长松食品有限公司 | Automatic system for nine-steaming and nine-sunning sesame |
-
2008
- 2008-09-28 CN CNU2008201495798U patent/CN201270755Y/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102240652A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Sesame washing processing device |
CN102240653A (en) * | 2011-04-11 | 2011-11-16 | 南通粮食机械有限公司 | Process for washing sesame with water |
CN103380902A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method of sesames |
CN103380901A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method for sesame |
CN103380921A (en) * | 2013-06-26 | 2013-11-06 | 安徽新桥工贸有限责任公司 | Processing method for sesame |
CN103404947A (en) * | 2013-07-26 | 2013-11-27 | 安徽新桥工贸有限责任公司 | Sesame hulling method |
CN104357207A (en) * | 2014-09-30 | 2015-02-18 | 四川德阳市年丰食品有限公司 | Rapeseed screening and cleaning system |
CN106798350A (en) * | 2015-11-26 | 2017-06-06 | 安徽新桥工贸有限责任公司 | A kind of peeling method of sesame |
CN106798348A (en) * | 2015-11-26 | 2017-06-06 | 安徽新桥工贸有限责任公司 | A kind of peeling method of sesame |
CN113347890A (en) * | 2019-01-28 | 2021-09-03 | 湖北长松食品有限公司 | Automatic system for nine-steaming and nine-sunning sesame |
CN113347890B (en) * | 2019-01-28 | 2023-09-26 | 湖北长松食品有限公司 | Automatic system for nine-steaming and nine-airing sesame seeds |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090715 Termination date: 20110928 |