CN201191536Y - Multifunctional enamel coated wire equipment - Google Patents

Multifunctional enamel coated wire equipment Download PDF

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Publication number
CN201191536Y
CN201191536Y CNU2008200472750U CN200820047275U CN201191536Y CN 201191536 Y CN201191536 Y CN 201191536Y CN U2008200472750 U CNU2008200472750 U CN U2008200472750U CN 200820047275 U CN200820047275 U CN 200820047275U CN 201191536 Y CN201191536 Y CN 201191536Y
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China
Prior art keywords
wire
wire drawing
cone pulley
take
lacquer
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Expired - Fee Related
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CNU2008200472750U
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Chinese (zh)
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袁毅
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Individual
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Individual
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Abstract

The utility model discloses a multifunctional enameled wire device, which comprises a paying out device, a wire drawing machine, an enameling device and a take-up device. Metal wires inside the paying out device are sent to the wire drawing machine, the wire drawing machine is arranged on one side of an outlet terminal of the paying out device and comprises a wire drawing component, the metal wires led out from a leading mechanism of the paying out device can be connected to the wire drawing component, wherein the outside diameter of the wire drawing component can be gradually reduced, further, the enameling device is arranged on one side of an outlet terminal of the wire drawing device and is composed of a wire feeding device, a painting device, an annealing device, an oven and a cooling device, the qualified thin metal wire from the wire drawing device is delivered to the enameling device by the wire feeding device and then to be enameled, the enameled metal wire enters the painting device to be painted, after painting, the metal wire enters the cooling device to be cooled before entering the oven, additionally, the take-up device is equipped with a serving disc for collecting enameled wire, the serving disc is connected to a driving device and is driven by the driving device, and the enameled wire from the enameling device is retracted via the servicing disc.

Description

Multi-functional paint envelope curve equipment
[technical field]
The utility model relates to a kind of multi-functional paint envelope curve equipment that includes wire drawing function and annealing, enamel-cover function.
[background technology]
Existing insulation fine metal silk all is after moving it to needed smaller external diameter by the bigger wire of external diameter through wire drawing machine, carry out enamel-cover through an independent enamel-cover machine again, thereby reach the purpose of insulation, enamelled wire is called winding wire, electromagnetic wire again.It will pass through two stand-alone machines such as wire drawing, enamel-cover and finish.This mode of production has increased the number of times of repetition unwrapping wire, the storage and the volume of the circular flow of all size bare wire; And place for a long time and be in the tight state that jumps bare wire since the physical change (shape, internal structure, stress fracture, oxide etch etc.) of self even cause that enamel-cover is off quality many quality problems such as scraps.
[utility model content]
The purpose of this utility model is to overcome the deficiencies in the prior art, realize to shorten processing procedure, cuts down the consumption of energy, and promotes working (machining) efficiency, quality, rate of finished products, reaches the target of energy-conservation, material-saving, environmental protection; Cost benefit is realized promoting in the area occupied space of reducing Manufacturing Worker's number and reducing equipment comprehensively.
In order to solve the technical problem of above-mentioned existence, the utility model adopts following technical proposals:
Multi-functional paint envelope curve equipment is characterized in that including:
One actinobacillus device, its inside is provided with bearing support and guide mechanism, and the bobbin that metal wire is housed places on the bearing support, and metal wire is delivered to wire drawing machine through guide mechanism;
One wire drawing machine, the side that it is arranged on the actinobacillus device leading-out terminal includes the wire drawing assembly, and the metal wire of guiding out from the guide mechanism of actinobacillus device is connected to and its external diameter can be drawn little wire drawing assembly by ashamed;
One enamel-cover device, it is arranged on a side of wire drawing machine leading-out terminal, it includes wire-sending device, device for painting, annealing device and baker and cooling device, the lametta up to specification that comes out from wire drawing machine is delivered to annealing device by wire-sending device and is annealed, metal wire after the annealing enters into device for painting and paints, metal wire after the japanning enters into baker again, comes cooling device again and cools off;
One take-up is provided with the Sheng drum that is used to collect enamelled wire, and the Sheng drum is connected with drive unit and is driven by it, and the enamelled wire that comes out from the enamel-cover device carries out take-up through containing drum.
Above-mentioned actinobacillus device, wire drawing machine, enamel-cover device, take-up are arranged in order setting.
Aforesaid multi-functional paint envelope curve equipment, it is characterized in that including two mounting layers, described actinobacillus device, wire drawing assembly and enamel-cover device and take-up respectively are two groups, and each organizes actinobacillus device, wire drawing assembly and enamel-cover device and the take-up correspondence is installed in each mounting layer.
Aforesaid multi-functional paint envelope curve equipment, it is characterized in that described device for painting includes the lacquer case of splendid attire lacquer liquid, the lacquer case is a kind of automatic paint feeding system, airtight dress lacquer container of having, lacquer pump in the lacquer case will coat with lacquer liquid through being transported to paint bath for the lacquer pipe, be equipped with lower felt absorption lacquer liquid on the paint bath, wire by being coated with lacquer liquid, and makes the wire japanning evenly in the middle of last lower felt.
Aforesaid multi-functional paint envelope curve equipment is characterized in that described annealing device includes an electric furnace.
Aforesaid multi-functional paint envelope curve equipment is characterized in that described baker includes a catalyst furnace, is provided with a blower fan in a side of catalyst furnace, and catalyst also is housed in catalyst furnace.
Aforesaid multi-functional paint envelope curve equipment, it is characterized in that described wire drawing assembly includes first cone pulley, main mould bases, second cone pulley and lead-in wire wheels, on the main mould bases wire-drawing die is housed, first cone pulley and second cone pulley lay respectively at main mould bases both sides, and the described metal wire that comes out from actinobacillus device enters into the wire drawing assembly and carries out wire drawing.
Aforesaid multi-functional paint envelope curve equipment is characterized in that also being provided with the take-up axle in the described mounting layer, and the Sheng drum that is used to be gathered into line is housed on the take-up axle, and described lead-in wire wheels are between second cone pulley and take-up axle.
Aforesaid multi-functional paint envelope curve equipment, it is characterized in that described first cone pulley and second cone pulley are respectively equipped with from interior becomes big spin bath gradually toward overall diameter, corresponding above-mentioned each spin bath is organized mounting grooves from interior being provided with outward more on the described main mould bases, in each mounting groove wire-drawing die is housed, the aperture of wire-drawing die diminishes outward gradually from interior.
Aforesaid multi-functional paint envelope curve equipment, it is characterized in that the inlet wire clamping that described mounting layer is provided with entrance hole and is used to keep inlet wire tension force near first cone pulley, one end, and the conduit that is used for guide wire, conduit and inlet wire clamping lay respectively at the entrance hole both sides, conduit one is rectified facing to entrance hole, and the conduit other end is positioned at described first cone pulley top.
The beneficial effects of the utility model are:
Because the utility model is wire drawing function and enamel-cover function etc. to be integrated in one so following advantage is arranged:
1. system height is integrated: with unwrapping wire, wire drawing, annealing, enamel-cover, integrating of take-up series-operation, form an independent Production of Enamel Wires line; And two such production lines are placed on the framework, form two independent Production of Enamel Wires line structures of a framework, realize that system height is integrated.
2. have characteristics such as volume is little, compact conformation, reduce the floor space space, can be illumination, air conditioning economization electric power energy than legacy equipment.
3. reduce the number of times that repeats unwrapping wire; Shorten the turnaround time of bare wire, the bare wire that significantly reduces all size accumulates quantity, and prevent to leave standstill and many quality problems that the bare wire that is in the tight state that jumps causes owing to self physical change (shape, internal structure, stress fracture, oxide etch etc.).
4. production management has more efficient: make backguy, enamel-cover separate management mode and change single centralized management pattern into, can reduce the management employee and significantly reduce the Manufacturing Worker.
5. the wire stretching direction is consistent with bag lacquer direction, improves enamel-cover efficient and quality.Make the enamelled wire of production have better mechanical property.
Generally speaking, the height of system is integrated, reaches the shortening processing procedure, promotes working (machining) efficiency, quality and rate of finished products, reaches the target of energy-conservation, material-saving, environmental protection; The area occupied space of reducing Manufacturing Worker's number and reducing equipment reaches comprehensive lifting cost benefit.
[description of drawings]
Fig. 1 is the utility model perspective view;
Fig. 2 is the part figure of enamelled wire equipment;
Fig. 3 is the stereogram of the utility model wire drawing machine;
Fig. 4 is a B place enlarged drawing among Fig. 3;
Fig. 5 is main mould bases perspective view.
[embodiment]
Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail: as shown in the figure, multi-functional paint envelope curve equipment includes:
One actinobacillus device 01, its inside is provided with bearing support and guide mechanism, and the Sheng drum of metal wire is housed, and this Sheng drum also can claim bobbin, places on the bearing support, and metal wire is delivered to wire drawing machine through guide mechanism;
One wire drawing machine 02, it is arranged on a side of actinobacillus device 01 leading-out terminal, include wire drawing assembly 022, described wire drawing assembly 022 includes first cone pulley 0221, main mould bases 0222, second cone pulley 0223 and lead-in wire wheels 0224, on the main mould bases 0222 the backguy mould is housed, first cone pulley 0221 and second cone pulley 0223 lay respectively at main mould bases 0222 both sides, and the metal wire of guiding out from the guide mechanism of actinobacillus device 01 is connected to and its external diameter can be drawn little wire drawing assembly 022 by ashamed.
One enamel-cover device 03, it is arranged on a side of wire drawing machine 02 leading-out terminal, enamel-cover device 03 includes line apparatus 0311, device for painting 0312, annealing device 0313 and baker 0315 and cooling device 0314, wire-sending device 0311 will be delivered to annealing device 0313 through the metal wire behind the wire drawing machine 02 and anneal, metal wire after the annealing enters into device for painting 0312 and paints, metal wire after the japanning enters into baker 0315, comes cooling device 0314 again and cools off;
One take-up 04 is provided with the Sheng drum that is used to collect enamelled wire (or claiming bobbin), and the enamelled wire that comes out from enamel-cover device 03 carries out take-up through containing drum, contains that drum is connected with drive unit and by its driving.
Described device for painting 0312 includes the lacquer case of splendid attire lacquer liquid, the lacquer case is a kind of automatic paint feeding system, airtight dress lacquer container of having, lacquer liquid in the lacquer case is transported to paint bath through lacquer pump, pipeline, be equipped with lower felt absorption lacquer liquid on the paint bath, wire by being coated with lacquer liquid, and makes the wire japanning evenly in the middle of last lower felt.
Described annealing device 0313 includes an electric furnace.Wire is in cold working (wire drawing) process, variation has taken place in its lattice structure, the wire hardening, machinery wiry and electric property reduce significantly, annealing device 0313 is exactly for the wire of hardening being eliminated internal stress through high annealing, lattice wiry being rearranged, thereby improve pliability wiry, improve percentage elongation, springback angle and conductance, make it satisfy technological requirement.
Described baker 0315 includes a catalyst furnace 03151, is provided with a blower fan in a side of catalyst furnace 03151, and catalyst also is housed in catalyst furnace 03151.When the wire that scribbles lacquer liquid enters baker burner hearth 0315, under thermal radiation, solvent evaporation in the lacquer liquid, be subjected to the effect of blower fan, solvent is sucked out burner hearth and enters catalyst furnace 03151, and solvent is heated burning, and its harmful substance under the effect of catalyst of the gas after the burning is decomposed, gas is discharged from chimney, and fresh air is sent into burner hearth through the burner hearth both sides.
Described actinobacillus device 01, wire drawing assembly 022 and enamel-cover device 03 and take-up 04 respectively are two groups, and each organizes actinobacillus device 01, wire drawing assembly 022 and enamel-cover device 03 and take-up 04 correspondence is installed in each mounting layer 0211.
Also be provided with take-up axle 02111 in the described mounting layer 0211, the Sheng drum (or claiming bobbin) that is used to be gathered into line is housed on the take-up axle 02111, described lead-in wire wheels 0224 are between second cone pulley 0223 and take-up axle 02111.
Described first cone pulley 0221 and second cone pulley 0223 are respectively equipped with from interior and become big backguy groove 0226 gradually toward overall diameter, corresponding above-mentioned each spin bath 0226 is organized mounting grooves 02261 from interior being provided with outward more on the described main mould bases 0222, in each mounting groove 02261 wire-drawing die is housed, the wire-drawing die aperture diminishes outward gradually from interior.
Also being provided with on the described frame 021 can be to first cone pulley 0221 of main mould bases 0222 and both sides thereof, the pipeline that second cone pulley 0223 is carried lubricating oil, and oil pipeline can directly be introduced with drawing oil pipe.When first cone pulley 0221,0223 work of second cone pulley, it is lubricated that oil pipeline promptly begins oil transportation, and the assurance wire drawing is normally carried out.
The inlet wire clamping that described mounting layer 0211 is provided with entrance hole 0214 and is used to keep inlet wire tension force near first cone pulley, 0,221 one end, and the conduit 0216 that is used for guide wire, conduit 0216 lays respectively at entrance hole 0214 both sides with the inlet wire clamping, conduit 0,216 one is rectified facing to entrance hole 0214, and conduit 0216 other end is positioned at described first cone pulley 0221 top.
Above-mentioned actinobacillus device 01, wire drawing machine 02, enamel-cover device 03, take-up 04 are arranged in order setting, being combined into one series-operation, form an independent Production of Enamel Wires line, and two such production lines are placed on the framework, form two independent Production of Enamel Wires line structures of a framework, realize that system height is integrated.
During work, wire is through actinobacillus device 01 unwrapping wire and enter into first cone pulley 0221 in the wire drawing machine, first cone pulley 0221 and second cone pulley 0223 rotate synchronously, under first cone pulley 0221 and 0223 traction of second cone pulley, wire makes wire pass a plurality of wire-drawing dies on the main mould bases 0222 back and forth through the wire-drawing die on the main mould bases 0222 and second cone pulley 0223 and wraparound to the first cone pulley 0221.Can once use six or eight wire-drawing dies also can once use 15 wire-drawing dies to carry out wire drawing repeatedly during actual production, wire-drawing die on the main mould bases 0222 of the every process of wire once, wire is compressed, external diameter diminishes, length increases, and the cone pulley diameter of wire process increases, and linear velocity is accelerated, the second volume flow that realizes each compression is synchronous, and the assurance wire drawing normally, carry out continuously.
Wire enters enamelled wire device 03 after drawing-down, by wire-sending device 0311 carry out line sending, wire-sending device 0311 is delivered to annealing device 0313 with wire and is annealed, delivering to device for painting 0312 after the wire annealing paints, wire after the japanning is cooled off by cooling device 0314 afterwards through baker 0315 oven dry; Cooled enamelled wire is collected by take-up 04, finishes whole process.

Claims (9)

1, multi-functional paint envelope curve equipment is characterized in that including:
One actinobacillus device (01), its inside is provided with bearing support and guide mechanism, and the bobbin that metal wire is housed places on the bearing support, and metal wire is delivered to wire drawing machine through guide mechanism;
One wire drawing machine (02), the side that it is arranged on actinobacillus device (01) leading-out terminal includes wire drawing assembly (022), and the metal wire of guiding out from the guide mechanism of actinobacillus device (01) is connected to and its external diameter can be drawn little wire drawing assembly (022) by ashamed;
One enamel-cover device (03), it is arranged on a side of wire drawing machine (02) leading-out terminal, it includes wire-sending device (0311), device for painting (0312), annealing device (0313) and baker (0315) and cooling device (0314), the lametta up to specification that comes out from wire drawing machine (02) is delivered to annealing device (0313) by wire-sending device (0311) and is annealed, metal wire after the annealing enters into device for painting (0312) and paints, metal wire after the japanning enters into baker (0315) again, comes cooling device (0314) again and cools off;
One take-up (04) is provided with the Sheng drum that is used to collect enamelled wire, and the Sheng drum is connected with drive unit and by its driving, the enamelled wire that comes out from enamel-cover device (03) carries out take-up through containing drum;
Above-mentioned actinobacillus device (01), wire drawing machine (02), enamel-cover device (03), take-up (04) are arranged in order setting.
2, multi-functional paint envelope curve equipment according to claim 1, it is characterized in that including two mounting layers (0211), described actinobacillus device (01), wire drawing assembly (022) and enamel-cover device (03) and take-up (04) respectively are two groups, and each organizes actinobacillus device (01), wire drawing assembly (022) and enamel-cover device (03) and take-up (04) correspondence is installed in each mounting layer (0211).
3, multi-functional paint envelope curve equipment according to claim 2, it is characterized in that described device for painting (0312) includes the lacquer case of splendid attire lacquer liquid, the lacquer case is a kind of automatic paint feeding system, airtight dress lacquer container of having, lacquer pump in the lacquer case will coat with lacquer liquid through being transported to paint bath for the lacquer pipe, be equipped with lower felt absorption lacquer liquid on the paint bath, wire by being coated with lacquer liquid, and makes the wire japanning evenly in the middle of last lower felt.
4, multi-functional paint envelope curve equipment according to claim 1 is characterized in that described annealing device (0313) includes an electric furnace.
5, multi-functional paint envelope curve equipment according to claim 3 is characterized in that described baker (0315) includes a catalyst furnace (03151), is provided with a blower fan in a side of catalyst furnace (03151), in catalyst furnace (03151) catalyst is housed also.
6, multi-functional paint envelope curve equipment according to claim 5, it is characterized in that described wire drawing assembly (022) includes first cone pulley (0221), main mould bases (0222), second cone pulley (0223) and lead-in wire wheels (0224), main mould bases is equipped with wire-drawing die on (0222), first cone pulley (0221) and second cone pulley (0223) lay respectively at main mould bases (0222) both sides, and the described metal wire that comes out from actinobacillus device (01) enters into wire drawing assembly (022) and carries out wire drawing.
7, multi-functional paint envelope curve equipment according to claim 6, it is characterized in that also being provided with in the described mounting layer (0211) take-up axle (02111), the Sheng drum that is used to be gathered into line is housed on the take-up axle (02111), and described lead-in wire wheels (0224) are positioned between second cone pulley (0223) and the take-up axle (02111).
8, multi-functional paint envelope curve equipment according to claim 7, it is characterized in that described first cone pulley (0221) and second cone pulley (0223) are respectively equipped with from interior becomes big spin bath (0226) gradually toward overall diameter, described main mould bases (0222) is gone up corresponding above-mentioned each spin bath (0226) and is organized mounting grooves (02261) from interior being provided with outward more, each mounting groove is equipped with wire-drawing die in (02261), and the aperture of wire-drawing die diminishes outward gradually from interior.
9, multi-functional paint envelope curve equipment according to claim 7, it is characterized in that the inlet wire clamping that described mounting layer (0211) is provided with entrance hole (0214) and is used to keep inlet wire tension force near first cone pulley (0221) one end, and the conduit (0216) that is used for guide wire, conduit (0216) lays respectively at entrance hole (0214) both sides with the inlet wire clamping, conduit (0216) one is rectified facing to entrance hole (0214), and conduit (0216) other end is positioned at described first cone pulley (0221) top.
CNU2008200472750U 2008-04-28 2008-04-28 Multifunctional enamel coated wire equipment Expired - Fee Related CN201191536Y (en)

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CNU2008200472750U CN201191536Y (en) 2008-04-28 2008-04-28 Multifunctional enamel coated wire equipment

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Application Number Priority Date Filing Date Title
CNU2008200472750U CN201191536Y (en) 2008-04-28 2008-04-28 Multifunctional enamel coated wire equipment

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102709002A (en) * 2012-06-04 2012-10-03 江苏佳成机械有限公司 Circulation cooling device in microwire enameling machine
CN102856010A (en) * 2012-09-25 2013-01-02 珠海市一致电工有限公司 Multi-head enameling machine for micro-wire
CN103915222A (en) * 2014-03-11 2014-07-09 江苏欧赛德科技有限公司 Energy-saving environment-friendly double-furnace vertical type enameling machine
CN105083655A (en) * 2015-06-04 2015-11-25 尹柏林 Automatic packaging line for varnished wire
CN106694608A (en) * 2017-01-24 2017-05-24 泰州法尔斯特不锈钢线有限公司 Manufacturing process for metal wire-drawing hose for petrochemical industry
CN108198668A (en) * 2018-01-08 2018-06-22 上海裕生特种线材有限公司 A kind of preparation method of electromagnetic wire
CN110255282A (en) * 2019-06-06 2019-09-20 铜陵精迅特种漆包线有限责任公司 A kind of line winder of enameled wire
CN110349712A (en) * 2019-06-06 2019-10-18 铜陵精迅特种漆包线有限责任公司 A kind of production of enamel wire system
CN111128473A (en) * 2019-12-19 2020-05-08 湖州市练市聚丰线缆厂 Enameled wire production line
CN111495657A (en) * 2020-04-10 2020-08-07 寇平 Enameled wire is japanning with lacquer liquid recovery plant
CN112233860A (en) * 2020-09-27 2021-01-15 苏州市吴江神州双金属线缆有限公司 Horizontal enamelling machine suitable for large-size enamelled wires
CN114093573A (en) * 2021-11-13 2022-02-25 趵突泉电缆集团有限公司 Enamelling machine is used in production of environmental protection cable

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102709002A (en) * 2012-06-04 2012-10-03 江苏佳成机械有限公司 Circulation cooling device in microwire enameling machine
CN102709002B (en) * 2012-06-04 2013-12-11 江苏佳成机械有限公司 Circulation cooling device in microwire enameling machine
CN102856010A (en) * 2012-09-25 2013-01-02 珠海市一致电工有限公司 Multi-head enameling machine for micro-wire
CN102856010B (en) * 2012-09-25 2014-12-24 珠海市一致电工有限公司 Multi-head enameling machine for micro-wire
CN103915222A (en) * 2014-03-11 2014-07-09 江苏欧赛德科技有限公司 Energy-saving environment-friendly double-furnace vertical type enameling machine
CN103915222B (en) * 2014-03-11 2016-08-10 江苏欧赛德科技有限公司 A kind of energy saving and environment friendly twin furnace vertical type enamelling machine
CN105083655A (en) * 2015-06-04 2015-11-25 尹柏林 Automatic packaging line for varnished wire
CN106694608A (en) * 2017-01-24 2017-05-24 泰州法尔斯特不锈钢线有限公司 Manufacturing process for metal wire-drawing hose for petrochemical industry
CN108198668A (en) * 2018-01-08 2018-06-22 上海裕生特种线材有限公司 A kind of preparation method of electromagnetic wire
CN108198668B (en) * 2018-01-08 2020-02-28 上海裕生特种线材有限公司 Preparation method of electromagnetic wire
CN110255282A (en) * 2019-06-06 2019-09-20 铜陵精迅特种漆包线有限责任公司 A kind of line winder of enameled wire
CN110349712A (en) * 2019-06-06 2019-10-18 铜陵精迅特种漆包线有限责任公司 A kind of production of enamel wire system
CN110255282B (en) * 2019-06-06 2021-02-02 铜陵精迅特种漆包线有限责任公司 Wire coiling device for enameled wire
CN111128473A (en) * 2019-12-19 2020-05-08 湖州市练市聚丰线缆厂 Enameled wire production line
CN111495657A (en) * 2020-04-10 2020-08-07 寇平 Enameled wire is japanning with lacquer liquid recovery plant
CN112233860A (en) * 2020-09-27 2021-01-15 苏州市吴江神州双金属线缆有限公司 Horizontal enamelling machine suitable for large-size enamelled wires
CN112233860B (en) * 2020-09-27 2021-12-03 苏州市吴江神州双金属线缆有限公司 Horizontal enamelling machine suitable for large-size enamelled wires
CN114093573A (en) * 2021-11-13 2022-02-25 趵突泉电缆集团有限公司 Enamelling machine is used in production of environmental protection cable
CN114093573B (en) * 2021-11-13 2024-02-13 趵突泉电缆集团有限公司 Enameling machine for environment-friendly cable production

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Granted publication date: 20090204

Termination date: 20120428