CN220962904U - Multilayer enameling machine - Google Patents
Multilayer enameling machine Download PDFInfo
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- CN220962904U CN220962904U CN202323025858.7U CN202323025858U CN220962904U CN 220962904 U CN220962904 U CN 220962904U CN 202323025858 U CN202323025858 U CN 202323025858U CN 220962904 U CN220962904 U CN 220962904U
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- wire
- layer
- frame
- annealing
- enamelling machine
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- 238000004534 enameling Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910052802 copper Inorganic materials 0.000 claims abstract description 34
- 239000010949 copper Substances 0.000 claims abstract description 34
- 238000000137 annealing Methods 0.000 claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 238000010422 painting Methods 0.000 claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000003973 paint Substances 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 238000003475 lamination Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 35
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000002356 single layer Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010428 oil painting Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The utility model relates to the technical field of enameled wire production, in particular to a multilayer enamelling machine which comprises a rack, wherein at least a first layer and a second layer are arranged on the surface of the rack, and the first layer and the second layer of the two layers are arranged side by side from top to bottom; the first layer and the second layer comprise a painting mechanism, an oven, a cooling mechanism, a detection and oiling mechanism and a wire winding mechanism; an annealing mechanism is arranged at the bottom of the frame. The automatic enamelling machine not only increases the automation degree of the enamelling machine, so that manual operation is not needed in enamelling wire production, and the labor intensity of enamelling wire production is reduced; meanwhile, the enamelling machine with at least two layers and two or more layers is arranged in a lamination way, and the two enamelling machines can operate independently or in a linkage way; during linkage, when copper wires are coated with different paint layers, baking of different temperature processes can be performed, the quality of the enameled wire is improved, and meanwhile, the working efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of enameled wire production, in particular to a multilayer enamelling machine.
Background
The enameled wire is a main variety of winding wire, and is formed by two parts of a conductor and an insulating layer, wherein a bare wire is subjected to annealing softening and then is subjected to multiple painting, baking and oiling, and an enamelling machine is required to be used for production of the enameled wire.
The existing enamelling machine needs manual operation during enamelling wire production, has low automation degree, and increases the labor intensity of enamelling wire production; the existing enamelling machine is arranged in a single layer, the enamelling machine arranged in a single layer cannot achieve the smearing function of different paints in the same part, and the baking work of different temperature processes cannot be achieved, so that great trouble is brought to the use of people.
Disclosure of utility model
The utility model aims to provide a multi-layer enamelling machine, which aims to solve the problems that the prior enamelling machine is low in automation degree and is arranged in a single layer in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the multi-layer enamelling machine comprises a machine frame, wherein at least a first layer and a second layer are arranged on the surface of the machine frame, and the first layer and the second layer are arranged side by side from top to bottom; the first layer and the second layer comprise a painting mechanism, an oven, a cooling mechanism, a detection and oiling mechanism and a wire winding mechanism; the annealing mechanism is used for annealing work of copper wires, the annealing mechanism is composed of a threading assembly, an annealing furnace and a wire guide wheel set, the threading assembly is fixedly connected to the bottom of the frame, one end of the threading assembly is connected with two groups of annealing furnaces, the annealing furnace is used for wire passing work of the copper wires, one side, far away from the annealing furnace, of the threading assembly is provided with two groups of wire guide wheel sets, and the wire guide wheel sets are used for guiding out annealed copper wires.
Preferably, the painting mechanism comprises an active belt wire wheel, a wire branching assembly, a paint film and a wire body supporting rod, wherein the active belt wire wheel is connected to the surface of the frame in a rotating mode, the active belt wire wheel is driven by a servo motor, the wire branching assembly is arranged on the surface of the frame and below the active belt wire wheel, and the wire branching assembly is used for carrying out wire branching on copper wires.
Preferably, a paint film is arranged on one side of the driving wire take-up wheel, the paint film is driven to move up and down through an air cylinder, the paint film is used for painting the surface of the copper wire, and a wire body supporting rod is further fixed on the surface of the rack and used for supporting the copper wire during threading.
Preferably, the cooling mechanism is composed of a cooling box and a passive belt pulley, the cooling box is fixed on the surface of the frame, the passive belt pulley is arranged on one side of the cooling box, and the passive belt pulley is connected to the surface of the frame in a rotating way.
Preferably, the detection and oiling mechanism comprises a tension detector, a diameter measuring instrument and an oil bottle, wherein the tension detector and the diameter measuring instrument are respectively and fixedly connected to the surface of the frame, the oil bottle is fixed to the surface of the frame through a support hoop, an oiling pipe is arranged right below the oil bottle, and the oiling pipe pushes against a copper wire to cooperate with the oil bottle to carry out oiling work through a cylinder.
Preferably, the wire collecting mechanism comprises two groups of wire collecting drums, a cutting assembly and a wire arranging assembly, wherein the two groups of wire collecting drums are connected on the surface of the frame side by side, the cutting assembly is arranged between the two groups of wire collecting drums and used for cutting copper wires; a wire arrangement component is arranged on one side of the take-up reel and fixedly connected to the surface of the frame, and the wire arrangement component is used for wire arrangement work during wire collection.
Compared with the prior art, the utility model has the beneficial effects that: according to the multilayer enamelling machine, the annealing mechanism, the painting mechanism, the baking oven, the cooling mechanism, the detecting and oiling mechanism and the wire collecting mechanism are arranged, so that the automation degree of the enamelling machine is increased, manual operation is not needed during enamelling wire production, and the labor intensity of enamelling wire production is reduced; meanwhile, the enamelling machine with at least two layers and two or more layers is arranged in a lamination way, and the two enamelling machines can operate independently or in a linkage way; when the copper wires are coated with different paint layers in linkage, baking of different temperature processes can be performed, so that the quality of the copper wires is improved, and meanwhile, the working efficiency is improved.
Drawings
FIG. 1 is a schematic view of a three-dimensional appearance structure of the present utility model;
FIG. 2 is a left side partial schematic view of the present utility model;
FIG. 3 is a schematic view of a right side partial enlarged structure of the present utility model;
fig. 4 is a schematic view of a rear view partially enlarged structure of the present utility model.
In the figure: 1. a frame; 11. a first layer; 12. a second layer; 2. an annealing mechanism; 21. a threading assembly; 22. annealing furnace; 23. a wire guide wheel set; 3. a painting mechanism; 31. a driving belt pulley; 32. a branching assembly; 33. coating a paint film; 34. a wire body supporting rod; 4. a baking oven; 5. a cooling mechanism; 51. a cooling box; 52. a passive pulley; 6. detecting and oiling mechanisms; 61. a tension detector; 62. a calliper; 63. an oil bottle; 64. coating an oil pipe; 7. a wire winding mechanism; 71. a take-up reel; 72. cutting off the assembly; 73. and the wire arrangement assembly.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and furthermore, the terms "first", "second", "third", "up, down, left, right", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; all other embodiments, which may be directly or indirectly through intermediaries, which may be obtained by a person of ordinary skill in the art without inventive effort based on the embodiments of the present utility model are within the scope of the present utility model.
The structure of the multi-layer enamelling machine provided by the utility model is shown in fig. 1 and 2, and the multi-layer enamelling machine comprises a machine frame 1, wherein the surface of the machine frame 1 is at least provided with a first layer 11 and a second layer 12, and the first layer 11 and the second layer 12 of the two layers are arranged side by side from top to bottom; the first layer 11 and the second layer 12 comprise a painting mechanism 3, an oven 4, a cooling mechanism 5, a detecting and oiling mechanism 6 and a wire collecting mechanism 7, an annealing mechanism 2 is arranged at the bottom of the frame 1, the annealing mechanism 2 is used for annealing copper wires, the annealing mechanism 2 is composed of a threading component 21, an annealing furnace 22 and a wire wheel set 23, the threading component 21 is fixedly connected to the bottom of the frame 1, one end of the threading component 21 is connected with two groups of annealing furnaces 22, the annealing furnace 22 is used for wire passing work of copper wires, two groups of wire wheel sets 23 are arranged at one side of the threading component 21 far away from the annealing furnace 22, and the wire wheel sets 23 are used for guiding out annealed copper wires.
In practice, one or two groups of copper wires enter the threading assembly 21 from the annealing furnace 22 to be annealed, and are led out from the wire guide wheel set 23 after being annealed.
Further, as shown in fig. 2 and 3, the painting mechanism 3 is composed of an active wire wheel 31, a wire separating assembly 32, a paint film 33 and a wire body supporting rod 34, the active wire wheel 31 is rotatably connected to the surface of the frame 1, the active wire wheel 31 is driven by a servo motor, the wire separating assembly 32 is arranged on the surface of the frame 1 and below the active wire wheel 31, the wire separating assembly 32 is used for separating copper wires, the paint film 33 is arranged on one side of the active wire wheel 31, the paint film 33 is driven to move up and down by a cylinder, the paint film 33 is used for painting the surface of the copper wires, the wire body supporting rod 34 is fixed on the surface of the frame 1, and the wire body supporting rod 34 is used for supporting the copper wires during threading.
During implementation, copper wires are manually wound on the surface of the driving belt wire wheel 31, the servo motor connected with the driving belt wire wheel 31 drives the driving belt wire wheel to rotate to wind the wire body, then the wire is separated through the wire separating assembly 32, the separated copper wires are painted by the paint film 33, and then the copper wires enter the baking oven 4 to be baked under the support of the wire body supporting rod 34.
Further, as shown in fig. 2 and 4, the cooling mechanism 5 is composed of a cooling box 51 and a passive belt pulley 52, the cooling box 51 is fixed on the surface of the frame 1, the passive belt pulley 52 is arranged on one side of the cooling box 51, the passive belt pulley 52 is rotatably connected on the surface of the frame 1, the detecting and oiling mechanism 6 is composed of a tension detector 61, a diameter measuring instrument 62 and an oil bottle 63, the tension detector 61 and the diameter measuring instrument 62 are respectively fixedly connected on the surface of the frame 1, the oil bottle 63 is fixed on the surface of the frame 1 through a supporting hoop, an oil coating pipe 64 is arranged under the oil bottle 63, and the oil coating pipe 64 pushes against a copper wire to match the oil bottle 63 for oiling work through an air cylinder.
In the implementation, the cooling box 51 is used for cooling after baking, then the tension detector 61 and the diameter gauge 62 are used for detecting the tension of the copper wire and the diameter after painting, and the oil bottle 63 is matched with the oil coating pipe 64 for coating the copper wire after detection.
Further, as shown in fig. 3 and 4, the wire winding mechanism 7 includes a wire winding disc 71, a cutting assembly 72 and a wire arranging assembly 73, the wire winding disc 71 is provided with two groups, the two groups of wire winding discs 71 are connected on the surface of the frame 1 side by side, and the cutting assembly 72 is arranged between the two groups of wire winding discs 71, and the cutting assembly 72 is used for cutting copper wires; a wire arranging component 73 is arranged on one side of the take-up reel 71, the wire arranging component 73 is fixedly connected to the surface of the frame 1, and the wire arranging component 73 is used for wire arranging work during wire taking-up.
In the implementation, the oiled copper wire drives the take-up reel 71 to rotate through the motor to realize take-up, and the winding displacement work is realized through the winding displacement assembly 73 in the process of taking up, and the winding drum is cut off through the cutting assembly 72 after being fully taken up.
The enamelling machine is at least provided with two layers of the first layer 11 and the second layer 12, and two or more layers of enamelling machines are arranged in a lamination mode, and the two layers of enamelling machines can operate independently or in linkage; when the copper wires are coated with different paint layers in linkage, baking of different temperature processes can be performed, so that the quality of the copper wires is improved, and meanwhile, the working efficiency is improved.
Working principle: when the wire winding device is used, firstly, one or two groups of copper wires enter the threading assembly 21 from the annealing furnace 22 to be annealed, the treated copper wires are led out from the wire guide wheel set 23, then the copper wires are manually wound on the surface of the driving wire guide wheel 31, the copper wires are driven by a servo motor connected with the driving wire guide wheel 31 to rotate to wind a wire body, then the separated wires are separated by the wire separation assembly 32, the separated wires are painted by the paint film 33, and then the separated wires enter the baking oven 4 to be baked under the support of the wire body support rod 34.
After baking, the cooling box 51 is used for cooling, then the tension detector 61 and the diameter gauge 62 are used for detecting the tension of the copper wire and the diameter of the copper wire after painting, the oil bottle 63 is matched with the oil painting pipe 64 for oiling the copper wire after detection, then the motor is used for driving the take-up reel 71 to rotate to realize take-up, the wire arrangement work is realized through the wire arrangement component 73 during take-up, the winding drum is cut through the cutting component 72 after being fully taken up, and finally the use work of the enamelling machine is completed.
The enamelling machine is at least provided with two layers of the first layer 11 and the second layer 12, and two or more layers of enamelling machines are arranged in a lamination mode, and the two layers of enamelling machines can operate independently or in linkage; when the copper wires are coated with different paint layers in linkage, baking of different temperature processes can be performed, so that the quality of the copper wires is improved, and meanwhile, the working efficiency is improved.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a multilayer enamelling machine, includes frame (1), its characterized in that: the surface of the frame (1) is at least provided with a first layer (11) and a second layer (12), and the two layers of the first layer (11) and the second layer (12) are arranged side by side from top to bottom; the first layer (11) and the second layer (12) comprise a painting mechanism (3), an oven (4), a cooling mechanism (5), a detecting and oiling mechanism (6) and a wire winding mechanism (7); the annealing mechanism (2) is arranged at the bottom of the frame (1), the annealing mechanism (2) is used for annealing work of copper wires, the annealing mechanism (2) is composed of a threading component (21), an annealing furnace (22) and a wire wheel set (23), the threading component (21) is fixedly connected to the bottom of the frame (1), one end of the threading component (21) is connected with two groups of annealing furnaces (22), the annealing furnace (22) is used for wire passing work of the copper wires, one side, away from the annealing furnace (22), of the threading component (21) is provided with two groups of wire wheel sets (23), and the wire wheel set (23) is used for guiding out the annealed copper wires.
2. A multi-layer enamelling machine according to claim 1, characterized in that: the painting mechanism (3) is composed of an active belt wire wheel (31), a wire separating component (32), a painting film (33) and a wire body supporting rod (34), the active belt wire wheel (31) is rotationally connected to the surface of the frame (1), the active belt wire wheel (31) is driven by a servo motor, the wire separating component (32) is arranged on the surface of the frame (1) and below the active belt wire wheel (31), and the wire separating component (32) is used for separating copper wires.
3. A multi-layer enamelling machine according to claim 2, characterized in that: one side of initiative area wire wheel (31) is provided with and scribbles film (33), and scribbles film (33) and pass through cylinder drive up-and-down motion, and this scribbles film (33) are used for the painting work to copper line surface, the surface of frame (1) is still fixed with line body bracing piece (34), and this line body bracing piece (34) are used for the supporting work when the copper line threading.
4. A multi-layer enamelling machine according to claim 1, characterized in that: the cooling mechanism (5) is composed of a cooling box (51) and a passive belt pulley (52), the cooling box (51) is fixed on the surface of the frame (1), the passive belt pulley (52) is arranged on one side of the cooling box (51), and the passive belt pulley (52) is rotationally connected to the surface of the frame (1).
5. A multi-layer enamelling machine according to claim 1, characterized in that: the detection and oiling mechanism (6) is composed of a tension detector (61), a diameter measuring instrument (62) and an oil bottle (63), the tension detector (61) and the diameter measuring instrument (62) are respectively and fixedly connected to the surface of the frame (1), the oil bottle (63) is fixed to the surface of the frame (1) through a supporting hoop, an oiling pipe (64) is arranged under the oil bottle (63), and the oiling pipe (64) pushes against the copper wire to be matched with the oil bottle (63) for oiling through an air cylinder.
6. A multi-layer enamelling machine according to claim 1, characterized in that: the wire collecting mechanism (7) comprises a wire collecting disc (71), a cutting assembly (72) and a wire arranging assembly (73), wherein the wire collecting disc (71) is provided with two groups, the two groups of wire collecting discs (71) are connected on the surface of the frame (1) side by side, the cutting assembly (72) is arranged between the two groups of wire collecting discs (71), and the cutting assembly (72) is used for cutting copper wires; a wire arranging component (73) is arranged on one side of the take-up reel (71), the wire arranging component (73) is fixedly connected to the surface of the frame (1), and the wire arranging component (73) is used for wire arranging during wire taking-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323025858.7U CN220962904U (en) | 2023-11-09 | 2023-11-09 | Multilayer enameling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323025858.7U CN220962904U (en) | 2023-11-09 | 2023-11-09 | Multilayer enameling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220962904U true CN220962904U (en) | 2024-05-14 |
Family
ID=91010651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323025858.7U Active CN220962904U (en) | 2023-11-09 | 2023-11-09 | Multilayer enameling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220962904U (en) |
-
2023
- 2023-11-09 CN CN202323025858.7U patent/CN220962904U/en active Active
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