CN221057200U - Wire tension adjusting device for enameling machine - Google Patents
Wire tension adjusting device for enameling machine Download PDFInfo
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- CN221057200U CN221057200U CN202322826982.7U CN202322826982U CN221057200U CN 221057200 U CN221057200 U CN 221057200U CN 202322826982 U CN202322826982 U CN 202322826982U CN 221057200 U CN221057200 U CN 221057200U
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- tension adjusting
- workstation
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- 238000004534 enameling Methods 0.000 title description 2
- 238000010422 painting Methods 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The utility model relates to the technical field of enameled wire paying-off equipment, in particular to a wire tension adjusting device for an enamelling machine, which comprises: the workbench comprises a workbench, wherein one end of the workbench side wall is connected with the end part of a tension adjusting component, the other end of the workbench side wall is connected with the outside of a wire collecting component, the outside of the workbench side wall is connected with the end part of a horizontal positioning component, the lower part of the workbench side wall is connected with the outside of a recycling guide component, the middle part of the workbench side wall is welded at one end of a painting device, and the surface of the workbench is connected with the lower end of a vertical positioning component; the tension of the wires is adjustable by changing the friction force at the two ends of the cylinder shaft of the tension adjusting component, so that uneven paint layers caused by overlarge or undersize tension of the wires in the production process are avoided, and the actual use requirements are met.
Description
Technical Field
The utility model relates to the technical field of enameled wire paying-off equipment, in particular to a wire tension adjusting device for an enamelling machine.
Background
The enameled wire is a main variety of winding wire, which is composed of a conductor and an insulating layer, and is formed by using insulating paint as an insulating coating and a metal wire for winding an electromagnetic coil, wherein the bare wire is annealed and softened, painted for multiple times and baked, but the production of the product meeting the standard requirement and the customer requirement is not easy.
Enamelling machine is an important process in the process of producing enamelled wires, the enamelling is to coat insulating paint on a metal conductor to form a uniform paint layer with a certain thickness, the tension of a wire is an important factor for determining whether the paint layer is uniform, and the paint layer is not uniform due to overlarge or overlarge tension of the wire in the production process, so that the use requirement cannot be met.
Disclosure of utility model
The utility model aims to provide a wire tension adjusting device for an enamelling machine, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wire tension adjusting device for enamelling machine, includes the workstation, the one end of workstation lateral wall is connected in tension adjusting component's tip, the workstation lateral wall other end is connected in the outside of receiving line subassembly, the external connection of workstation lateral wall is in horizontal locating component tip, the lower part of workstation lateral wall is connected in the outside of retrieving direction subassembly, the middle part welding of workstation lateral wall is in the one end of painting device, the surface connection of workstation is in vertical locating component's lower extreme.
Preferably, the workbench comprises: and one side of the platform is welded to the lower part of the side plate, and a through hole for the motor output shaft to pass through is formed in the surface of the side plate.
Preferably, the wire winding assembly includes: the wire tube, the outside wiring of wire tube has the wire, the inside of wire tube cup joints in the outside of spool, the one end threaded connection of spool is in the inside of solid fixed ring, the inside key-type connection of spool is in the outside of a motor output shaft, the outside of motor one pass through the screw connection in the outside of curb plate one end.
Preferably, the recovery guide assembly includes: the rotating shaft comprises a rotating shaft I, a fixed plate I and a pulley I, wherein the pulley I is sleeved in the middle of the rotating shaft I, two ends of the rotating shaft I are spliced in the fixed plate I, the outer part of the fixed plate I is welded at the upper end of a positioning rod, the outer part of the positioning rod is spliced in the sleeve, the lower end of the sleeve is welded outside a rotating seat, the inner part of the rotating seat is sleeved outside a reciprocating screw rod, an inner key of the reciprocating screw rod is connected to the outer part of a motor II output shaft, and the outer part of the motor II is connected to the outer part of a side plate through a screw.
Preferably, the tension adjusting assembly includes: the rotary drum comprises a drum shaft, friction rings and springs, wherein the end portions of the drum shaft are in threaded connection with the inside of a fixed ring, the outside of the drum shaft is inserted into the inside of a wire drum, the inside of the drum shaft is sleeved on the outside of a second rotating shaft, one end of the second rotating shaft is in threaded connection with the inside of a knob, the inside of the friction rings is sleeved on the positions of the two ends of the drum shaft outside the rotating shaft, the springs are sleeved on the positions between the friction rings outside the rotating shaft and the knob, and one end of the second rotating shaft is welded on the outside of one end of the side plate.
Preferably, the second rotating shaft is provided with a strip-shaped groove at the outer part, the friction ring is provided with a bump at the inner part, and the bump is slidably connected in the groove.
Preferably, the vertical positioning assembly comprises: and the shaft parts at two sides of the pulley II are inserted into the fixing plate II, and the end part of the fixing plate II is welded on the outer surface of the platform.
Preferably, the horizontal positioning assembly has the same structure as the vertical positioning assembly, but the end part of the second fixing plate of the horizontal positioning assembly is welded outside the side plate.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the first motor drives the cylinder shaft to rotate, so that the wire cylinder fixed outside the cylinder shaft is driven to rotate together, and the wire is wound outside the wire cylinder; the motor II drives the reciprocating screw rod to rotate, so that the rotating seat, the sleeve, the positioning rod and the pulley I are driven to reciprocate, so that a wire clamped between the pulley I can be guided to be uniformly wound on the wire cylinder, the height of the wire also changes along with the gradual increase of the winding outer diameter of the wire cylinder, and the positioning rod slides up and down in the sleeve to change the height of the pulley I so as to adapt to the height change; the friction rings are arranged at the two ends of the cylinder shaft, the springs are arranged between the friction rings and the knob, the friction rings are pushed by the springs to clamp the two ends of the cylinder shaft, so that friction resistance exists when the cylinder shaft rotates, tension exists when a wire is recovered, the deformation quantity of the springs is changed by rotating the knob, the pressure of the friction rings to the two ends of the cylinder shaft is changed, the friction force is changed, the tension of the wire is adjustable, uneven paint layers caused by overlarge or undersize tension of the wire in the production process are avoided, and the actual use requirements are met.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a workbench according to the present utility model;
FIG. 3 is a schematic view of a wire winding assembly according to the present utility model;
FIG. 4 is a schematic view of a recovery guide assembly according to the present utility model;
fig. 5 is a schematic view of a tension adjusting assembly according to the present utility model.
FIG. 6 is a schematic view of a vertical positioning assembly according to the present utility model
In the figure: 1. a work table; 2. a tension adjustment assembly; 3. a horizontal positioning assembly; 4. a vertical positioning assembly; 5. a painting device; 6. a recovery guide assembly; 7. a wire winding assembly; 8. a side plate; 9. a platform; 10. a first motor; 11. a cylinder shaft; 12. a wire barrel; 13. a fixing ring; 14. a second motor; 15. a reciprocating screw rod; 16. a rotating seat; 17. a first rotating shaft; 18. a first fixing plate; 19. a pulley I; 20. a positioning rod; 21. a sleeve; 22. a friction ring; 23. a wire; 24. a second rotating shaft; 25. a spring; 26. a knob; 27. a second fixing plate; 28. and a pulley II.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the present utility model provides a technical solution: a wire tension adjustment device for an enamelling machine, comprising: the workstation 1, the one end of workstation 1 lateral wall is connected in the tip of tension adjustment subassembly 2, and the workstation 1 lateral wall other end is connected in the outside of receipts line subassembly 7, and the external connection of workstation 1 lateral wall is in horizontal locating component 3 tip, and the lower part of workstation 1 lateral wall is connected in the outside of retrieving guiding component 6, and the middle part of workstation 1 lateral wall welds in the one end of painting device 5, and the surface connection of workstation 1 is in the lower extreme of vertical locating component 4.
The work bench 1 is used for bearing each component, and the work bench 1 includes: the platform 9, one side of platform 9 welds in the lower part of curb plate 8, and the through-hole that is used for the motor output shaft to pass is seted up on the surface of curb plate 8.
The platform 9 is used for bearing the components, and one side of the platform 9 is welded to the lower part of the side plate 8.
The side plate 8 is used for bearing a member, and a through hole for the motor output shaft to pass through is formed in the surface of the side plate 8.
The wire winding subassembly 7 is used for rolling the wire after the japanning, and wire winding subassembly 7 includes: the wire barrel 12, the outside of the wire barrel 12 is wound with the wire 23, the inside of the wire barrel 12 is sheathed outside the barrel shaft 11, one end of the barrel shaft 11 is connected inside the fixed ring 13 in a threaded manner, the inside of the barrel shaft 11 is connected outside the output shaft of the motor I10 in a key manner, and the outside of the motor I10 is connected outside one end of the side plate 8 through a screw.
The wire barrel 12 is used for winding wires, the wire 23 is wound on the outer part of the wire barrel 12, and the inner part of the wire barrel 12 is sleeved on the outer part of the barrel shaft 11.
The spool 11 is used for fixing the spool 12 and driving the spool 12 to rotate, one end of the spool 11 is in threaded connection with the inside of the fixed ring 13, the spool 12 can be clamped by rotating the fixed ring 13, the spool 12 and the spool 11 are prevented from rotating relatively, and the inside of the spool 11 is in key connection with the outside of the output shaft of the motor 10.
The motor I10 provides power for recovering the lead, and the outer part of the motor I10 is connected with the outer part of one end of the side plate 8 through a screw, so that the connection is convenient for overhauling.
The recovery guide assembly 6 is used for guiding the painted wire to be uniformly wound on the outside of the wire barrel 12, and the recovery guide assembly 6 comprises: the rotating shaft I17, the fixed plate I18 and the pulley I19, the inside of the pulley I19 is sleeved at the middle part of the rotating shaft I17, two ends of the rotating shaft I17 are inserted into the inside of the fixed plate I18, the outside of the fixed plate I18 is welded at the upper end of the positioning rod 20, the outside of the positioning rod 20 is inserted into the inside of the sleeve 21, the lower end of the sleeve 21 is welded at the outside of the rotating seat 16, the inside of the rotating seat 16 is sleeved at the outside of the reciprocating screw rod 15, the inside of the reciprocating screw rod 15 is connected at the outside of the output shaft of the motor II 14, and the outside of the motor II 14 is connected at the outside of the side plate 8 through screws.
The pulley one 19 is used for limiting the position of the wire during recovery, and the inside of the pulley one 19 is sleeved at the middle part of the rotating shaft one 17.
The first rotating shaft 17, the first pulley 19 and the first fixed plate 18 are matched for use to realize rotation, two ends of the first rotating shaft 17 are inserted into the first fixed plate 18, and the outer part of the first fixed plate 18 for supporting is welded to the upper end of the positioning rod 20.
The positioning rod 20 is matched with the sleeve 21 for use, so that the upper and lower positions of the rotating shaft I17, the pulley I19 and the fixing plate I18 can be changed along with the change of the recovered wires, and the outer part of the positioning rod 20 is inserted into the sleeve 21 so that the positioning rod can slide up and down.
The sleeve 21 cooperates with the positioning rod 20 to enable the positioning rod 20 to slide up and down, and the lower end of the sleeve 21 is welded to the outside of the rotary seat 16.
The rotary seat 16 drives the sleeve 21 to reciprocate in the horizontal direction, and the inside of the rotary seat 16 is sleeved outside the reciprocating screw rod 15.
The reciprocating screw rod 15 drives the rotating seat 16 to do reciprocating motion in the horizontal direction through rotation, and the inner key is connected with the outer part of the output shaft of the motor II 14.
The second motor 14 is used for providing power for the rotation of the reciprocating screw rod 15, and the outer part of the second motor 14 is connected to the outer part of the side plate 8 through screws so as to be convenient for disassembly and maintenance.
The tension adjusting assembly 2 is used for adjusting the tension of the wire, and the tension adjusting assembly 2 comprises: the rotary drum comprises a drum shaft 11, friction rings 22 and springs 25, wherein the end parts of the drum shaft 11 are in threaded connection with the inside of a fixed ring 13, the outside of the drum shaft 11 is inserted into the inside of a wire drum 12, the inside of the drum shaft 11 is sleeved outside a rotary shaft II 24, one end of the rotary shaft II 24 is in threaded connection with the inside of a knob 26, the inside of the friction rings 22 is sleeved at the positions of the two ends of the drum shaft 11 outside the rotary shaft II 24, the springs 25 are sleeved at the positions between the friction rings 22 outside the rotary shaft II 24 and the knob 26, and one end of the rotary shaft II 24 is welded to the outside of one end of a side plate 8.
The second rotating shaft 24 is used for supporting the cylinder shaft 11 to rotate, one end of the second rotating shaft 24 is connected with the inside of the knob 26 in a threaded mode, one end of the second rotating shaft 24 is welded to the outside of one end of the side plate 8, and the outside of the second rotating shaft 24 is sleeved in the cylinder shaft 11.
The friction ring 22 is used for providing friction resistance for the rotation of the barrel shaft 11, so that tension is generated in the winding process of the wire, the friction ring 22 is sleeved at the positions of the two ends of the barrel shaft 11 outside the second rotating shaft 24, a strip-shaped groove is formed in the second rotating shaft 24, a lug is arranged in the friction ring 22 and is in sliding connection with the groove, and therefore the friction ring 22 and the barrel shaft 11 can be prevented from synchronously rotating and have no friction with each other.
The spring 25 is used for pushing the friction ring 22 to clamp the two ends of the cylinder shaft 11, so that friction resistance exists when the cylinder shaft 11 rotates, the spring 25 is sleeved at the position between the friction ring 22 and the knob 26 outside the second rotating shaft 24,
The knob 26 is internally screwed to one end of the second shaft 24, and the knob 26 is turned to compress the length of the spring and deform the spring, thereby increasing the thrust of the spring 25 on the friction ring 22.
The vertical positioning assembly 4 defines the position of the wire in the vertical direction, including: the second pulley 28, the shaft parts on two sides of the second pulley 28 are inserted into the second fixing plate 27, and the end part of the second fixing plate 27 is welded on the outer surface of the platform 9.
The horizontal positioning assembly 3 defines the position of the wire in the horizontal direction, and the horizontal positioning assembly 3 has the same structure as the vertical positioning assembly 4, but the end part of the second fixing plate 27 of the horizontal positioning assembly 3 is welded outside the side plate 8.
Working principle: according to the utility model, the first motor 10 drives the cylinder shaft 11 to rotate, so that the wire cylinder 12 fixed outside the cylinder shaft 11 is driven to rotate together, and the wire 23 is wound outside the wire cylinder 12; the motor II 14 drives the reciprocating screw rod 15 to rotate, so that the rotating seat 16, the sleeve 21, the positioning rod 20 and the pulley I19 are driven to do reciprocating motion, so that a wire clamped between the two pulleys I19 can be guided to be uniformly wound on the wire cylinder 12, the height of the wire 23 is changed along with the gradual increase of the winding outer diameter of the wire cylinder 12, and the positioning rod 20 slides up and down in the sleeve 21 to change the height of the two pulleys I19 so as to adapt to the height change; the friction rings 22 are arranged at the two ends of the cylinder shaft 11, the springs 25 are arranged between the friction rings 22 and the knob 26, the friction rings 22 are pushed by the springs 25 to clamp the two ends of the cylinder shaft 11, so that friction resistance exists when the cylinder shaft 11 rotates, tension exists when a wire is recovered, the deformation amount of the springs 25 is changed by rotating the knob 26, the pressure of the friction rings 22 to the two ends of the cylinder shaft 11 is changed, the friction force is changed, and the tension of the wire is adjustable; the left pulley and the right pulley of the horizontal positioning assembly 3 define the position of the wire in the horizontal direction, and the upper pulley and the lower pulley of the vertical positioning assembly 4 define the position of the wire in the vertical direction, so that the position of the wire is kept unchanged during painting.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a wire tension adjusting device for enamelling machine, its characterized in that, including workstation (1), the one end of workstation (1) lateral wall is connected in the tip of tension adjusting component (2), the outside in receipts line subassembly (7) is connected to the workstation (1) lateral wall other end, the outside of workstation (1) lateral wall is connected in horizontal locating component (3) tip, the outside in retrieving direction subassembly (6) is connected to the lower part of workstation (1) lateral wall, the middle part welding of workstation (1) lateral wall is in the one end of painting device (5), the surface connection of workstation (1) is in the lower extreme of vertical locating component (4).
2. A wire tension adjusting device for enamelling machine according to claim 1, wherein: the table (1) comprises: the motor comprises a platform (9), wherein one side of the platform (9) is welded to the lower portion of a side plate (8), and a through hole for a motor output shaft to pass through is formed in the surface of the side plate (8).
3. A wire tension adjusting device for enamelling machine according to claim 2, wherein: the wire winding assembly (7) comprises: the wire tube (12), wire (23) has been wound around to wire tube (12) outside, the inside of wire tube (12) cup joints in the outside of spool (11), the one end threaded connection of spool (11) is in the inside of solid fixed ring (13), the inside key-type connection of spool (11) is in the outside of motor one (10) output shaft, the outside of motor one (10) pass through the screw connection in the outside of curb plate (8) one end.
4. A wire tension adjusting device for enamelling machine according to claim 2, wherein: the recovery guide assembly (6) comprises: the novel rotary shaft comprises a rotary shaft I (17), a fixed plate I (18) and a pulley I (19), wherein the pulley I (19) is sleeved in the middle of the rotary shaft I (17), two ends of the rotary shaft I (17) are inserted in the fixed plate I (18), the outer part of the fixed plate I (18) is welded at the upper end of a positioning rod (20), the outer part of the positioning rod (20) is inserted in the sleeve (21), the lower end of the sleeve (21) is welded at the outer part of a rotary seat (16), the inner part of the rotary seat (16) is sleeved at the outer part of a reciprocating screw rod (15), the inner key of the reciprocating screw rod (15) is connected to the outer part of an output shaft of a motor II (14), and the outer part of the motor II (14) is connected to the outer part of a side plate (8) through a screw.
5. A wire tension adjusting device for enamelling machine according to claim 2, wherein: the tension adjusting assembly (2) comprises: the novel rotary drum comprises a drum shaft (11), a friction ring (22) and a spring (25), wherein the end part of the drum shaft (11) is in threaded connection with the inside of a fixed ring (13), the outside of the drum shaft (11) is inserted into the inside of a wire drum (12), the inside of the drum shaft (11) is sleeved outside a rotating shaft II (24), one end of the rotating shaft II (24) is in threaded connection with the inside of a knob (26), the inside of the friction ring (22) is sleeved at the positions of two ends of the drum shaft (11) outside the rotating shaft II (24), the spring (25) is sleeved at the position between the friction ring (22) outside the rotating shaft II (24) and the knob (26), and one end of the rotating shaft II (24) is welded to the outside of one end of the side plate (8).
6. A wire tension adjustment device for enamelling machine according to claim 5, wherein: the outside of pivot two (24) is seted up the bar recess, the inside of friction ring (22) is equipped with the lug, lug sliding connection in the recess.
7. A wire tension adjusting device for enamelling machine according to claim 2, wherein: the vertical positioning assembly (4) comprises: the second pulley (28), the inside of fixed plate two (27) is pegged graft to the shaft part of pulley two (28) both sides, the tip of fixed plate two (27) weld in the surface of platform (9).
8. A wire tension adjusting device for enamelling machine according to claim 2, wherein: the horizontal positioning assembly (3) has the same structure as the vertical positioning assembly (4), but the end part of a second fixing plate (27) of the horizontal positioning assembly (3) is welded outside the side plate (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322826982.7U CN221057200U (en) | 2023-10-21 | 2023-10-21 | Wire tension adjusting device for enameling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322826982.7U CN221057200U (en) | 2023-10-21 | 2023-10-21 | Wire tension adjusting device for enameling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221057200U true CN221057200U (en) | 2024-05-31 |
Family
ID=91198229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322826982.7U Active CN221057200U (en) | 2023-10-21 | 2023-10-21 | Wire tension adjusting device for enameling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221057200U (en) |
-
2023
- 2023-10-21 CN CN202322826982.7U patent/CN221057200U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A wire tension adjustment device for enameling machines Granted publication date: 20240531 Pledgee: Jiangxi Nanfeng Rural Commercial Bank Co.,Ltd. Pledgor: Nanfeng Tongbo Technology Co.,Ltd. Registration number: Y2024980026062 |