CN102856010A - Multi-head enameling machine for micro-wire - Google Patents
Multi-head enameling machine for micro-wire Download PDFInfo
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- CN102856010A CN102856010A CN2012103603622A CN201210360362A CN102856010A CN 102856010 A CN102856010 A CN 102856010A CN 2012103603622 A CN2012103603622 A CN 2012103603622A CN 201210360362 A CN201210360362 A CN 201210360362A CN 102856010 A CN102856010 A CN 102856010A
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- enameling machine
- bull
- glass
- winding displacement
- annealing furnace
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Abstract
The invention discloses a multi-head enameling machine for a micro-wire, and aims at providing the multi-head enameling machine for the micro-wire with less artificial occupancy rate, high efficiency and low production cost. The multi-head enameling machine for the micro-wire comprises a pay-off device, an annealing device, an oven device, an oiling device and a take-up device which are sequentially arranged from front to back; the lay-off device comprises at least two lay-off rings; the take-up device comprises wire arranging devices and tray turning devices of which the quantities are consistent with that of the lay-off rings. Compared with the traditional technology, the take-up efficiency within a unit time can be doubled; energy consumption is greatly reduced; the output is improved, and the production efficiency is also improved. In addition, the occupied artificial workload and production area are correspondingly reduced. Therefore, the multi-head enameling machine for the micro-wire is less in artificial occupancy rate, high in efficiency and low in production cost.
Description
Technical field
The present invention relates to a kind of glass-coated microwire bull enameling machine.
Background technology
Along with industrial electrical equipment, household electrical appliance, telecommunication, electronics etc. develop rapidly, brought wide application and market for the enamelled wire industry, the scale of Production of Enamel Wires enterprise enlarges rapidly, but the progress at full speed of technology has also proposed more and more higher requirement to the enamelled wire industry simultaneously.And along with the user, further developing of industry, the demand of Special enameled wire will further increase, kind and level also there is higher requirement, therefore, adjust the product mix as early as possible, improve enamelled wire production level and ability, enlarge kind, enhance the competitiveness, satisfy domestic market demand, import substitutes, the needs of domestic enamelled wire industry development, existing enamelled wire needs to use enameling machine that its raw material is processed before use, make the diameter of raw material, circularity, inner structure, surface smoothness or aligning degree reach the requirement of standard component, the pull head of existing enameling machine is fewer, general just pull head, such efficient and yielding poorly, the artificial height that specific yield takies, production cost is also higher.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and the glass-coated microwire bull that a kind of artificial occupancy is few, efficient is higher and production cost is low enameling machine is provided.
The technical solution adopted in the present invention is: the present invention includes the actinobacillus device, annealing device, furnace drying device, oiling station, the take-up that set gradually from front to back, described actinobacillus device comprises at least two unwrapping wire circles, and described take-up comprises bus cable device and the rotary pan apparatus consistent with described unwrapping wire number of turns amount.
Be provided with connection box between described annealing device and the described apparatus for baking, the both sides of described connection box bottom are provided with the excessively wire carrier that can supply wire to pass through.
Described actinobacillus device also comprises pay off rack and is arranged on the described pay off rack unwrapping wire wheel stand and the finished product draw drum suitable with described unwrapping wire circle.
The electro-heat equipment that turns to guide wheel, is positioned at described annealing furnace that described annealing device comprises the annealing furnace base, be arranged on annealing furnace and the power-assisted cylinder that is positioned at described annealing furnace front end on the described annealing furnace base and be positioned at described annealing furnace rear end with the nitrogen part flow arrangement, be positioned at the outside controller for electric consumption that is connected with described electro-heat equipment of described annealing furnace, described line is sent in the described annealing furnace behind described power-assisted cylinder, out enters described furnace drying device by the described guide wheel that turns to from described annealing furnace tail end.
Described furnace drying device comprises the baker base, is successively set on and walks around to guide wheel, paint bath and the paint feeding apparatus that is communicated with described paint bath, the painting electric control system that is connected with described paint feeding apparatus on the described baker base from front to back.Described line is led repeatedly japanning through described walking around to, and then evaporation, oven dry enter described oiling station, and a take-up take-up is to finished product.
Described oiling station comprises polish applying shoes-brush, oiling box and oil circulation device, the upper end of described polish applying shoes-brush is positioned at described oiling box top, the lower end of described polish applying shoes-brush is positioned at described oiling box, the oil regulating valve that described oil circulation device comprises fuel tank, the oil pump that is communicated with described fuel tank and is arranged on described oiling box below and is communicated with described oiling box, described oiling box is communicated with described oil pump by at least one oil inlet pipe, described oil regulating valve is communicated with described fuel tank by at least one oil return pipe, and described fuel tank is arranged on the below of described oil regulating valve.
Described bus cable device on described take-up comprises the take-up base and is arranged on described take-up base and described rotary pan apparatus, the electrical control gear that turns over that is connected with described rotary pan apparatus.
Described bus cable device comprises the winding displacement seat and is arranged on transmission device, screw mandrel, sliding shoe, slide bar, winding displacement bar on the described winding displacement seat, described screw mandrel is connected with described transmission device, described screw mandrel is rotatably assorted by bearing and described winding displacement seat, described sliding shoe is arranged on the described screw mandrel suitable with it, and described sliding shoe is slidingly matched by bearing and described slide bar, described winding displacement bar one end is fixedly connected with described sliding shoe, the other end stretches out described winding displacement seat, and described winding displacement bar is positioned on the end of described winding displacement seat outer end and is provided with guide wheel.
Described transmission device comprises motor, be arranged on active runner on the described machine shaft, by the driven runner that driving-belt is connected with described active runner, described driven runner is fixed on the described screw mandrel.
The invention has the beneficial effects as follows: owing to the present invention includes actinobacillus device, annealing device, furnace drying device, oiling station, the take-up that sets gradually from front to back, described actinobacillus device comprises at least two unwrapping wire circles, described take-up comprises bus cable device and the rotary pan apparatus consistent with described unwrapping wire number of turns amount, compare with conventional art, the receipts silk efficient of the present invention within the unit interval can be doubled and redoubled, energy consumption greatly reduces, output increased, and production efficiency improves.In addition shared labor workload, the corresponding minimizing of production area is so the artificial occupancy of the present invention is few, efficient is higher and production cost is low.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the cutaway view of bus cable device of the present invention.
Embodiment
Such as Fig. 1, shown in Figure 2, machine of the present invention comprises the actinobacillus device that sets gradually from front to back, annealing device, connection box 2, furnace drying device, oiling station, take-up, described actinobacillus device comprises at least two unwrapping wire circles 1, described take-up comprises bus cable device and the rotary pan apparatus consistent with described unwrapping wire circle 1 quantity, the both sides of described connection box 2 bottoms are provided with the excessively wire carrier 3 that can supply wire to pass through, described connection box 2 can make things convenient for staff's operation, compare with conventional art, the receipts silk efficient of the present invention within the unit interval can be doubled and redoubled, so that metal receipts silk is more efficient, output improves greatly, reduced energy consumption, shared labor workload is few in addition, produce the corresponding minimizing of area.
Described actinobacillus device also comprises pay off rack 4 and is arranged on the described pay off rack 4 unwrapping wire wheel stand 5 and the finished product draw drum 6 suitable with described unwrapping wire circle 1, described annealing device comprises annealing furnace base 7, be arranged on the annealing furnace 8 on the described annealing furnace base 7 and be positioned at the power-assisted cylinder 9 of described annealing furnace 8 front ends and be positioned at described annealing furnace 8 rear ends turn to guide wheel 10, be positioned at electro-heat equipment 11 and the nitrogen part flow arrangement 12 of described annealing furnace 8, be positioned at the described annealing furnace 8 outside controller for electric consumption that are connected with described electro-heat equipment 11, described line is sent in the described annealing furnace 8 behind described power-assisted cylinder 9, out give described furnace drying device by the described guide wheel 10 that turns to from described annealing furnace 8 tail ends, described furnace drying device comprises baker base 13, be successively set on from front to back and walk around to guide wheel 14 on the described baker base 13, paint bath 15, baker 16 and cooling water box 17, the paint feeding apparatus 18 that is communicated with described paint bath 15, the painting control system 19 that is electrically connected with described paint feeding apparatus 18, be positioned at the heater of described oven 16, be positioned at outside the described oven 16 and the baking control system 20 that is electrically connected with described heater, described line enters described paint bath 15 japannings through described after walking around to guide wheel 14, then enter and give described oiling station after entering described cooling water box 17 coolings after drying in the described oven 16, described oiling station comprises polish applying shoes-brush 21, oiling box 22 and oil circulation device, the upper end of described polish applying shoes-brush 21 is positioned at described oiling box 22 tops, the lower end of described polish applying shoes-brush 21 is positioned at described oiling box 22, described oil circulation device comprises fuel tank 23, the oil pump 24 that is communicated with described fuel tank 23 and the oil regulating valve 25 that is arranged on described oiling box 22 belows and is communicated with described oiling box 22, described oiling box 22 is communicated with described oil pump 24 by at least one oil inlet pipe 26, described oil regulating valve 25 is communicated with described fuel tank 23 by at least one oil return pipe 27, and described fuel tank 23 is arranged on the below of described oil regulating valve 25.Described take-up comprises take-up base 28 and the described bus cable device 29 and the described rotary pan apparatus 30 that are arranged on the described take-up base 28, the electrical control gear 31 that turns over that is electrically connected with described rotary pan apparatus 30, described bus cable device 29 comprises winding displacement seat 31 and is arranged on transmission device on the described winding displacement seat 31, screw mandrel 32, sliding shoe 33, slide bar 34, winding displacement bar 35, described screw mandrel 32 is connected with described transmission device, described screw mandrel 32 is rotatably assorted by bearing 36 and described winding displacement seat 31, described sliding shoe 33 is arranged on the described screw mandrel 32 suitable with it, and described sliding shoe 33 is slidingly matched by bearing 36 and described slide bar 34, described winding displacement bar 35 1 ends are fixedly connected with described sliding shoe 33, the other end stretches out described winding displacement seat 31, described winding displacement bar 35 is positioned on the end of described winding displacement seat 31 outer ends and is provided with guide wheel 36, in addition, described bus cable device also comprises position-limit mechanism and the limit adjusting mechanism that is arranged on the described winding displacement seat 31, described position-limit mechanism comprises the gag lever post 37 that is arranged on described sliding shoe 33 sidewalls, be arranged on two guide rods 32 on the described winding displacement seat 31, be arranged on two guide vane end stops 38 on the described guide rod 32, described spacing adjustment structure comprises the regulating block 39 that is arranged on the described guide rod 32 and is positioned at described guide vane end stop 38 outsides, pass the knob 40 that described winding displacement seat 31 sidewalls are connected with described regulating block 39, rotation by described knob 40, can control the movement of described regulating block 39 and regulate two distances between the described guide vane end stop 38, the hunting range of the gag lever post 37 that acquisition needs, described transmission device comprises motor 41, be arranged on the active runner 42 in described motor 41 rotating shafts, by the driven runner 43 that driving-belt 43 is connected with described active runner 42, described driven runner 43 is fixed on the described screw mandrel 32.
The present invention can be widely used in the enameling machine field.
Claims (9)
1. glass-coated microwire bull enameling machine, it is characterized in that: described glass-coated microwire bull enameling machine comprises actinobacillus device, annealing device, furnace drying device, oiling station, the take-up that sets gradually from front to back, described actinobacillus device comprises at least two unwrapping wire circles, and described take-up comprises bus cable device and the rotary pan apparatus consistent with described unwrapping wire number of turns amount.
2. glass-coated microwire bull enameling machine according to claim 1 is characterized in that: be provided with connection box between described annealing device and the described furnace drying device, the both sides of described connection box bottom are provided with and can cross wire carrier for what wire passed through.
3. glass-coated microwire bull enameling machine according to claim 1 is characterized in that: described actinobacillus device also comprises pay off rack and is arranged on the described pay off rack unwrapping wire wheel stand and the finished product draw drum suitable with described unwrapping wire circle.
4. glass-coated microwire bull enameling machine according to claim 1, it is characterized in that: described annealing device comprises the annealing furnace base, be arranged on the annealing furnace on the described annealing furnace base and be positioned at the power-assisted cylinder of described annealing furnace front end and be positioned at the guide wheel that turns to of described annealing furnace rear end, be positioned at electro-heat equipment and the nitrogen part flow arrangement of described annealing furnace, be positioned at the outside controller for electric consumption that is connected with described electro-heat equipment of described annealing furnace, described line is sent in the described annealing furnace behind described power-assisted cylinder, out gives described apparatus for baking by the described guide wheel that turns to from described annealing furnace tail end.
5. glass-coated microwire bull enameling machine according to claim 1 is characterized in that: described furnace drying device comprise the baker base, from front to back be disposed with on the described baker base walk around to guide wheel, paint bath, and with the paint feeding apparatus of described paint bath connection, the painting electric control system that is connected with described paint feeding apparatus.
6. glass-coated microwire bull enameling machine according to claim 1, it is characterized in that: described oiling station comprises polish applying shoes-brush, oiling box and oil circulation device, the upper end of described polish applying shoes-brush is positioned at described oiling box top, the lower end of described polish applying shoes-brush is positioned at described oiling box, described oil circulation device comprises fuel tank, the oil pump that is communicated with described fuel tank and the oil regulating valve that is arranged on described oiling box below and is communicated with described oiling box, described oiling box is communicated with described oil pump by at least one oil inlet pipe, described oil regulating valve is communicated with described fuel tank by at least one oil return pipe, and described fuel tank is arranged on the below of described oil regulating valve.
7. glass-coated microwire bull enameling machine according to claim 1 is characterized in that: described take-up comprises the take-up base and is arranged on described bus cable device on the described take-up base and described rotary pan apparatus, the electrical control gear that turns over that is electrically connected with described rotary pan apparatus.
8. glass-coated microwire bull enameling machine according to claim 1, it is characterized in that: described bus cable device comprises the winding displacement seat and is arranged on transmission device on the described winding displacement seat, screw mandrel, sliding shoe, slide bar, the winding displacement bar, described screw mandrel is connected with described transmission device, described screw mandrel is rotatably assorted by bearing and described winding displacement seat, described sliding shoe is arranged on the described screw mandrel suitable with it, and described sliding shoe is slidingly matched by bearing and described slide bar, described winding displacement bar one end is fixedly connected with described sliding shoe, the other end stretches out described winding displacement seat, and described winding displacement bar is positioned on the end of described winding displacement seat outer end and is provided with guide wheel.
9. glass-coated microwire bull enameling machine according to claim 8, it is characterized in that: described transmission device comprises motor, be arranged on active runner on the described machine shaft, by the driven runner that driving-belt is connected with described active runner, and described driven runner is fixed on the described screw mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210360362.2A CN102856010B (en) | 2012-09-25 | 2012-09-25 | Multi-head enameling machine for micro-wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210360362.2A CN102856010B (en) | 2012-09-25 | 2012-09-25 | Multi-head enameling machine for micro-wire |
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| CN102856010A true CN102856010A (en) | 2013-01-02 |
| CN102856010B CN102856010B (en) | 2014-12-24 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103354140A (en) * | 2013-07-26 | 2013-10-16 | 天恒达电工科技股份有限公司 | Paint feeding device for fine enamelled wire production |
| CN103500617A (en) * | 2013-09-26 | 2014-01-08 | 露笑科技股份有限公司 | Double-oven enameling machine |
| CN104437990A (en) * | 2013-09-23 | 2015-03-25 | 莫占江 | Coating device |
| CN105270923A (en) * | 2015-11-17 | 2016-01-27 | 广东润辉金属科技有限公司 | Coil changing device for varnished wires and varnished wire coil changing method |
| CN105551683A (en) * | 2015-11-20 | 2016-05-04 | 江门市宏乔新材料科技有限公司江海区分公司 | Enameled wire production system |
| CN106229090A (en) * | 2016-07-11 | 2016-12-14 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
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| US4365790A (en) * | 1981-05-19 | 1982-12-28 | Mag Maschinen Und Apparatebau Gesellschaft Mbh | Plant for producing enameled wire using an inline process |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103354140A (en) * | 2013-07-26 | 2013-10-16 | 天恒达电工科技股份有限公司 | Paint feeding device for fine enamelled wire production |
| CN103354140B (en) * | 2013-07-26 | 2016-01-06 | 天恒达电工科技股份有限公司 | A kind of paint feeding apparatus produced for fine enameled wire |
| CN104437990A (en) * | 2013-09-23 | 2015-03-25 | 莫占江 | Coating device |
| CN104437990B (en) * | 2013-09-23 | 2017-12-12 | 佛山市顺德区迅杰电子电器有限公司 | Coating apparatus |
| CN103500617A (en) * | 2013-09-26 | 2014-01-08 | 露笑科技股份有限公司 | Double-oven enameling machine |
| CN103500617B (en) * | 2013-09-26 | 2016-06-01 | 露笑科技股份有限公司 | A kind of two baker enamel-cover machine |
| CN105270923A (en) * | 2015-11-17 | 2016-01-27 | 广东润辉金属科技有限公司 | Coil changing device for varnished wires and varnished wire coil changing method |
| CN105551683A (en) * | 2015-11-20 | 2016-05-04 | 江门市宏乔新材料科技有限公司江海区分公司 | Enameled wire production system |
| CN106229090A (en) * | 2016-07-11 | 2016-12-14 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
| CN106229090B (en) * | 2016-07-11 | 2017-09-19 | 湖北腾洋铜业有限公司 | A kind of production method of double glass fiber covered enamelled wire |
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| CN102856010B (en) | 2014-12-24 |
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Effective date of registration: 20171228 Address after: 730900 Gansu province Baiyin silver District High-tech Zone Venture Building 512 room Patentee after: Ultra long silver wire Ltd. consistent Address before: 519040 Guangdong city of Zhuhai Province Qin stone industrial district Sanzao town Jinwan District Qin Shi Road No. 21 Patentee before: Consistent electrician Co., Ltd of Zhuhai City |