CN110255282A - A kind of line winder of enameled wire - Google Patents
A kind of line winder of enameled wire Download PDFInfo
- Publication number
- CN110255282A CN110255282A CN201910493306.8A CN201910493306A CN110255282A CN 110255282 A CN110255282 A CN 110255282A CN 201910493306 A CN201910493306 A CN 201910493306A CN 110255282 A CN110255282 A CN 110255282A
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- line
- wheel
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- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000011521 glass Substances 0.000 claims description 52
- 238000004804 winding Methods 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 210000003298 dental enamel Anatomy 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 description 35
- 239000011248 coating agent Substances 0.000 description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 26
- 238000001816 cooling Methods 0.000 description 13
- 229910052742 iron Inorganic materials 0.000 description 13
- 238000001035 drying Methods 0.000 description 12
- 230000002708 enhancing effect Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000010422 painting Methods 0.000 description 9
- 239000000706 filtrate Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000004018 waxing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Abstract
The invention belongs to production of enamel wire technical fields, more particularly to a kind of line winder of envelope curve, the device includes wire rewinding box, the line outlet side of the wire rewinding box is provided with line winder, the line winder includes batch wire coil mechanism and independent wire-arranging mechanism, the independent wire-arranging mechanism cooperates the batch wire coil mechanism to use, realize while carrying out the diversity picking mode of the supply of material of high-volume enameled wire and the supply of material of small lot enameled wire sample, the batch wire coil mechanism includes horizontally arranged several motor operation casees, the motor independently rotated is mounted in each motor operation case, the disk line bar of the rotation output end of each motor extends to the outside of the motor operation case by the hole that the motor operation box top opens up.The present invention is additionally arranged independent wire-arranging mechanism to line winder, synchronizes and is independent of each other, so that batch wire coil mechanism and independent wire-arranging mechanism be allow to be used in conjunction with each other, meets diversified line taking mode, improves enterprises production efficiency conscientiously.
Description
Technical field
The invention belongs to production of enamel wire technical field more particularly to a kind of line winders of enameled wire.
Background technique
During producing enameled wire, the enameled wire of finished product is stored in wire rewinding box for enterprise, when having between client
When supply of material demand, then picks up goods out of wire rewinding box and be supplied to client.Client is to general tonne of the demand of enameled wire or more.
In addition, the kinking supply of material can be synchronized on several iron pans using a batch wire coil mechanism with a batch enameled wire,
If another at this time when needing a small amount of enameled wire sample supply of material such as tens kilograms, because the part-structure of batch wire coil mechanism is synchronous,
It then needs to stop the batch wire coil mechanism completely, picking individually could be carried out to sample enameled wire, influence very much the high-volume supply of material
Whole picking progress.In addition staff manually takes enameled wire and unrealistic.No matter which kind of mode obtains sample wire is all dropped significantly
The core competitiveness of Di Liao enterprise, causes damages to enterprise, if needing several groups sample enameled wire simultaneously, loss is more.
Summary of the invention
In order to overcome above-mentioned defect in the prior art, for this purpose, the present invention provides a kind of line winder of enameled wire.This hair
The bright supply of material demand that can especially meet a large amount of enameled wire supplies of material and the supply of material of a small amount of sample enameled wire simultaneously, it is synchronous to carry out mutually not shadow
It rings, improves enterprises production efficiency, substantially reduce the time-consuming advantage of enterprise's supply of material.
To achieve the above object, the invention adopts the following technical scheme:
A kind of line winder of enameled wire, the device include wire rewinding box, and the line outlet side of the wire rewinding box is provided with disk line
Device, the line winder include batch wire coil mechanism and independent wire-arranging mechanism, and the independent wire-arranging mechanism cooperates the batch
Wire coil mechanism uses, and realizes while carrying out the diversity picking side of the supply of material of high-volume enameled wire and the supply of material of small lot enameled wire sample
Formula.
Preferably, the batch wire coil mechanism includes horizontally arranged several motor operation casees, each motor operation
The motor independently rotated is mounted in case, the disk line bar of the rotation output end of each motor passes through motor operation case top
The hole that portion opens up extends to the outside of the motor operation case, the motor for being also equipped on the motor operation case and independently rotating
It is electrically connected to adjust the speed regulation knob of revolving speed；The batch wire coil mechanism further includes the side that several motor operation casees are arranged in
The batch bus box in portion, the batch bus box include the batch tensioning wheel and batch glass pulley being fitted to each other, the batch
Bearing up pulley and batch glass pulley are constituted in pairs to be used for transmission the batch of wire rod and turns line wheel group, turns line wheel group and the motor in batches
Control box is corresponded and is adapted, and is turned the rotation of the batch tensioning wheel in line wheel group with batch and is hinged on the batch row
On line case, and it is located at the top of corresponding batch glass pulley；It is equipped in the batch bus box and drives the batch glass pulley
Up and down reciprocatingly replace mobile the first driving mechanism to facilitate disk line.
Preferably, the independent wire-arranging mechanism is separatedly installed with the batch wire coil mechanism and the two mutual cooperation makes
With；The independent wire-arranging mechanism includes independent creel stand, and be arranged on the independent creel stand individual leads wheel, independence
Tensioning wheel and independent glass pulley, independent glass pulley winding displacement described in both the individual leads wheel, independent tensioning wheel synchronous matchings, institute
It states individual leads wheel, independent tensioning wheel and independent glass pulley and constitutes and independently turn line wheel group for individual transmission wire rod, independently turn
Line wheel group is corresponding with any one of motor operation case in the batch wire coil mechanism and is adapted；The individual leads wheel
It is hinged on the independent creel stand by linking arm rotation with the independent tensioning wheel, and is respectively positioned on the independent glass pulley
Top it is last to grasp to the motor so that wire rod passes sequentially through the independent tensioning wheel, individual leads wheel and independent glass pulley
Make case；The independent creel stand, which is equipped with, drives the independent glass pulley up and down reciprocatingly alternately mobile to facilitate the second of disk line to drive
Motivation structure；The electronic box for adjusting the independent glass pulley movement speed is additionally provided on the independent creel stand；The individual row
The bottom of coil holder is provided with the universal wheel with self-locking function.
The present invention has the advantages that
(1) common customer can be bought the enameled wire of finished product by the demand of tonnage heavy duty, and the enameled wire of same client uses one
A batch wire coil mechanism can synchronize the kinking picking on several iron pans, if separately have at this time client be badly in need of will be a small amount of such as tens
Kilogram the sample of finished product enameled wire then needed because the process of batch glass pulley winding displacement corresponding with several iron pans is fully synchronized
The batch wire coil mechanism to work is stopped work completely, is sampled by one of iron pan, is influenced very much so large quantities of
Measure the overall progress of work.In addition the unarmed line taking of staff and unrealistic.No matter which kind of mode obtains sample wire is all dropped significantly
The efficiency of low production, certain loss is caused to enterprise.The present invention is additionally arranged independent wire-arranging mechanism to line winder, thus
It is used in conjunction with each other batch wire coil mechanism and independent wire-arranging mechanism, the picking of tonnage heavy duty and a small amount of can be carried out simultaneously
Picking meets diversified picking mode, improves enterprises production efficiency.
(2) using the batch wire coil mechanism in line winder, the high-volume supply of material demand of client is made to be guaranteed, batch disk
Several motor operation casees can pass through speed regulation knob speed regulation, several batches corresponding with motor operation case respectively in line mechanism
Glass pulley carries out the speed regulation of coordinated type by the first driving mechanism, synchronizes several batch glass pulleys at the appropriate speed up and down
It links toward complex Alternating.This mode can accordingly be adjusted the speed according to the thickness difference of enameled wire, make to be coiled on coiling iron pan
Enameled wire proper alignment, and the phenomenon that winding alternatively up and down, avoiding between line and line " fighting ", occurs.
(3) use for cooperating batch wire coil mechanism by independent wire-arranging mechanism, makes sample enamel-cover a small amount of needed for client
Line wire rod can independent fast sampling while, separately have the enameled wire wire rod picking of large batch of tonnage weight needed for client
Uninterruptedly, the diversity picking of the supply of material of high-volume enameled wire and the supply of material of small lot enameled wire sample, work effect can be carried out simultaneously
Rate greatly improves.By it is above-mentioned it is this in a manner of obtain enameled wire, or even a small amount of sample enameled wire wire rod of multiple groups can also be met
It obtains, also the same few influence picking efficiency.
The present invention by independent creel stand and be arranged on independent creel stand individual leads wheel, independent tensioning wheel and solely
The use of vertical glass pulley drives by the second driving mechanism and adjusts the winding displacement speed of independent glass pulley up and down reciprocatingly alternately movement
Degree, so as to so that the winding displacement speed of individual row line wheel is different from the winding displacement speed of batch glass pulley, make independent wire-arranging mechanism with
Any one motor operation case in batch wire coil mechanism matches, and obtains small lot sample enameled wire.
Detailed description of the invention
Fig. 1 is a kind of enameled wire system structure diagram of the present invention.
Fig. 2 is present invention enhancing coating mechanism schematic diagram.
Fig. 3 is in the present invention, and wire rod successively passes through the first painted piece structure, the second painted piece structure and filtrate part structure
Process status figure.
Fig. 4 is inclined surface structural schematic diagram of the present invention.
Fig. 5 is cooling mechanism of the present invention；Internal structure display diagram.
Fig. 6 is that cover body structure and bottom plate form cooling channel status structural schematic diagram in the present invention.
Fig. 7 is the independent wire-arranging mechanism of the present invention.
Fig. 8 is straight painting examining report.
Fig. 9 is band elbow japanning examining report.
The meaning of label symbol is as follows in figure:
10- coating supply department 11- drying box 12- wire rewinding box 20- enhances coating mechanism
21- the first painted piece 22- the second painted piece 23- single line slot 24- filtrate part
The drain face the 25- inclined surface 26- the cover 261- 30- line winder
31- batch wire coil mechanism 311- motor operation case 312- adjusts the speed knob
313- batch bus box 314- batch tensioning wheel 315- batch glass pulley
32- independence wire-arranging mechanism 321- independence creel stand 322- independence glass pulley
323- individual leads wheel 324- independence tensioning wheel 325- universal wheel 40- cooling mechanism
41- frame body 42- lid 43- blower 44- air hose 45- air outlet
411- guiding piece.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, is clearly and completely retouched to the technical solution in the present invention
It states.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
Production of enamel wire system of the present invention, including wire rod is coated enhancing coating mechanism 20, setting enhancing apply
Cover the drying box 11 of the line outlet side of mechanism 20, line outlet side that drying box 11 is arranged in cools down to the wire rod after drying
Cooling mechanism 40, then the finished product enameled wire wire rod after cooling is stored to wire rewinding box 12, and to finished wire rod carry out
The line winder 30 of disk line；Wherein line winder 30 can carry out the supply of material of operation high-volume enameled wire and the sampling of several small lots simultaneously
The supply of material of product enameled wire.It is illustrated separately below.
1. enhancing coating mechanism
As shown in Figure 1-3, the enhancing coating mechanism 20 in the technical program is arranged in waxing supply department 10, and position
In the incoming line side of drying box 11.
Specifically, as shown in Figs 1-4, enhancing coating mechanism 20 includes first be sequentially distributed along wire rod transmission direction
Painted piece 21 and the second painted piece 22, the first painted piece 21 and the second painted piece 22 are connected with coating supply department 10 respectively；The
The top of one painted piece 21 offers the recess portion for passing through wire rod, and the spray being connected with coating supply department 10 is offered at recess portion
Mouthful；The spout of second painted piece 22 is located at the upside of wire rod, and in the present embodiment as shown in Figure 2, the second painted piece 22 is arranged
At inverted letter J shape, make wire rod in coating procedure in showering state；Second painted piece 22 along wire rod conveying direction
Rear side be equipped with filtrate part 23 for striking off the extra coating liquid on wire rod；Between second painted piece 22 and filtrate part 23 away from
From less than the distance between the second painted piece 22 and the first painted piece 21.
As Figure 2-3, wire rod through the first painted piece coating after, and in the second painted piece coating before slightly have solidify
Paint layer claims to be set as B1 layers, after wire rod is coated using the second painted piece, runs through filtrate part and filters off extra coating liquid, then pass through
B2 layers are increased again on B1 layers of surface after the coating of second painted piece, then the surface of wire rod is practical increases B1+B2 two layers of thickness
Paint, as Figure 2-3, in this course it is worth noting that, between first the 21 to the second painted piece of painted piece 22 away from
From L2 is set as, the distance between second painted piece 22 to filtrate part 23 is set as L1, then L1 is far smaller than L2.In addition, being not used
Before enhancing coating mechanism, it is supplied to the wire rod of client also to need to carry out waxing lubrication in line taking material, but pass through enhancing coating
The step of use of mechanism, waxing lubrication, can omit.
We add the second painted piece to the coating method (hereinafter referred to as straight to apply) of the first painted piece and the first painted piece
Coating method (hereinafter referred to as straight painting+curved painting；It is straight apply+curved apply be that band elbow is painted) obtained enameled wire examined respectively
It surveys.This detection, will respectively intercept isometric section of inspection, testing result is successively divided by the obtained enameled wire of both coating methods
It is not detailed in shown in table one and table two that (table one was detected on January 12nd, 2019；Table two was in 12 daily tests in 2 months in 2019
Survey), the testing result embodied below to table one and table two does general explanation: 1. two groups of enameled wires maximum outside diameter value
In the case where almost unchanged, it is straight apply+the obtained enameled wire of coating method of curved painting is than only as obtained by the coating method directly applied
The enameled wire arrived, enameled wire weight increase 2 kilograms, show by directly applying the+obtained enameled wire of coating method of curved painting
Compactness will be more preferably；2. directly applying obtained wire enamel film thickness its detection maximum value 0.067mm and minimum value 0.064mm, phase
Poor 0.003mm；Its detection maximum value 0.067mm and minimum value 0.066mm difference of straight painting+curved obtained wire enamel film thickness
0.001mm, show by directly apply+the obtained enameled wire circularity of coating method of curved painting more preferably；3. directly applying obtained enameled wire
Room temperature breakdown voltage value is 8.12KV-9.42KV, and straight painting+curved obtained enameled wire room temperature breakdown voltage value that applies is 12.98KV-
14.52KV, show by directly apply+the obtained enameled wire reactance voltage breakdown performance of coating method of curved painting more preferably.
It is returned in 1.1 this system for the ease of the extra coating liquid to the first painted piece 21 and the discharge of the second painted piece 22
It receives, it is as follows to be also additionally arranged recovery structure:
Enhancing coating mechanism 20 further includes extraction raffinate collecting tank, and the first painted piece 21, the second painted piece 22 are arranged at extraction raffinate
In collecting tank, bottom surface, that is, drain face 25 of extraction raffinate collecting tank is provided with for extra coating liquid to be drained into coating on drain face 25
The drainage hole of supply department 10；The single line slot 24 for passing through wire rod, filtrate are offered in the plate face of the outlet side of extraction raffinate collecting tank
Part 23 is installed in single line slot 24.
1.2 pairs of wire rod coating procedures add protection, use following means:
The cover 26 being located in coating supply department 10 is additionally provided on enhancing coating mechanism 20, the top surface of the cover 26 is to incline
Inclined-plane 261, and inclined surface 261 is arranged along the direction that wire rod transmits and gradually tilts from high to low；The outgoing line side of inclined surface 261
It is arranged close to drying box 11, drying box 11 is located at the line outlet side of enhancing coating mechanism 20；The outgoing line side of inclined surface 261 is provided with
Flow-guiding structure, the outlet of flow-guiding structure is to being arranged on the outside of the cover 26 and the coating liquid being sprayed on inclined surface 261 is made to flow to the cover 26
It is external.In Fig. 1, shown the cover 26 is the cross-sectional view effect of side.The cover 26 will be coated in use process as shown in Figure 4
Wire rod in journey and the wire rod synchronized are located at completely in the cover 26.
2. cooling mechanism
As seen in figs. 5-6, the cooling mechanism in the technical program is arranged between wire rewinding box 12 and drying box 11, uses
Cool down in the wire rod after drying, prepares to store to wire rewinding box 12 to continue to employ to finished wire rod in next step.In Fig. 5, lid
Body 42 is made of two sections of hinged plates, and is overturn two boards by articulated section and overlaped up and down, this state makes
It is watched under lid 42 for the ease of reader, i.e. the structure of cooling duct, two can be made by articulated section as shown in Figure 6 in normal work
Section plate separation rotates into an entire plate.
Cooling mechanism 40 includes frame body 41, lid 42, blower 43, air hose 44 and air outlet 45, and frame body 41 is by top
The frame-like structure that lid 42 and the bottom plate of lower part are constituted constitutes cooling duct, the fixed peace of blower 43 between lid 42 and bottom plate
On frame body 41；Air hose 44 is installed in cooling duct and air hose 44 is located at the lower section of wire rod, the length direction of air hose 44 with
The transmission direction of wire rod is vertical, and air hose 44 is connected to the air outlet of blower 43, and air hose 44 is arranged near the incoming line of frame body 41；
Along the length direction of air hose 44, the air outlet side of air hose 44 towards frame body 41 offers air outlet 45；Cooling mechanism 40 also wraps
Include be arranged in frame body 41 and be located at wire rod below guiding piece 411, guiding piece 411 along the direction that wire rod conveys from low to high
Setting, the bottom end of guiding piece 411 are arranged on the air hose 44 below air outlet 45, and top is close to the lower section of wire rod.
3. line winder
Line winder includes batch wire coil mechanism 31 and independent wire-arranging mechanism 32, described batch of the independent wire-arranging mechanism cooperation
It measures wire coil mechanism to use, realizes while carrying out the diversity picking of the supply of material of high-volume enameled wire and the supply of material of small lot enameled wire sample
Mode.Supplied needs according to wire rod, the present apparatus is there are two types of usage mode: a. present apparatus can be used alone batch wire coil mechanism 31；
B. present apparatus independence wire-arranging mechanism 32 cooperates batch wire coil mechanism 31 to use.Two kinds of usage modes see below the course of work, herein
It repeats no more.Just first batch wire coil mechanism 31 and independent wire-arranging mechanism 32 are illustrated below.
3.1 batch wire coil mechanism implementations
Batch wire coil mechanism 31 includes horizontally arranged several motor operation casees 311, is pacified in each motor operation case 311
Equipped with the motor independently rotated, the disk line bar of the rotation output end of each motor passes through to be opened up at the top of motor operation case 311
Hole extends to the outside of motor operation case 311, is also equipped on motor operation case 311 and is electrically connected with the motor independently rotated to adjust
Save the speed regulation knob 312 of revolving speed；Batch wire coil mechanism 31 further includes the batch row that the side of several motor operation casees 31 is arranged in
Line case 313, batch bus box 313 include the batch tensioning wheel 314 and batch glass pulley 315 being fitted to each other, batch tensioning wheel 314
It is constituted in pairs with batch glass pulley 315 and is used for transmission the batch of wire rod and turns line wheel group, turn line wheel group and motor operation in batches
Case 311 is corresponded and is adapted, and is turned the rotation of the batch tensioning wheel 314 in line wheel group with batch and is hinged on batch bus box
On 313, and it is located at the top of corresponding batch glass pulley 315；Driving batch glass pulley 315 is equipped in batch bus box 313
Up and down reciprocatingly replace mobile the first driving mechanism to facilitate disk line.This first driving mechanism is well-known technique, such as but not office
Be limited to: the inside of batch bus box 313 is uprightly provided with the lead screw of several linkages, and lead screw and batch glass pulley 315 are opposite
313 wall of batch bus box on offer through slot corresponding with lead screw, thread bush is equipped with link arm on each lead screw, link arm
One end far from lead screw rotates hingedly through through slot and batch glass pulley 315, and each batch glass pulley 315 is made to synchronize friendship up and down
For movement.
3.2 independent wire-arranging mechanism implementations
Independent wire-arranging mechanism 32 is separatedly installed with batch wire coil mechanism 31 and the two is used in conjunction with each other；Independent cable machine
Structure 32 includes independent creel stand 321, and the individual leads wheel 323, the independent tensioning wheel 324 that are arranged on independent creel stand 321
With independent glass pulley 322, individual leads wheel 323,324 the two synchronous matching independence glass pulley of independent tensioning wheel, 322 winding displacement are independent
Wire leading wheel 323, independent tensioning wheel 324 and independent glass pulley 322, which are constituted, independently turns line wheel group for individual transmission wire rod, independently
It is corresponding with any one motor operation case 311 in batch wire coil mechanism 31 and be adapted to turn line wheel group；323 He of individual leads wheel
Independent tensioning wheel 324 is hinged on independent creel stand 321 by the rotation of linking arm 326, and is respectively positioned on independent glass pulley 322
It is finally grasped to motor so that wire rod passes sequentially through independent tensioning wheel 324, individual leads wheel 323 and independent glass pulley 322 top
Make case 311；Independent creel stand 321, which is equipped with, drives independent glass pulley 322 up and down reciprocatingly alternately mobile to facilitate the second of disk line
Driving mechanism；The electronic box for adjusting independent 322 movement speed of glass pulley is additionally provided on independent creel stand 321；Independent creel stand
321 bottom is provided with the universal wheel 325 with self-locking function.This second driving mechanism is well-known technique, such as, but not limited to:
Independent creel stand 321 moves up and down direction along wire rod conveying direction, that is, independent glass pulley and offers independent winding displacement groove, is located at phase
The independent clockwise and anticlockwise motor that its output end has independent rotating bar is fixedly installed with above corresponding independent winding displacement groove, it is independent to turn
The projecting end of lever is applied in independent winding displacement groove；The external screw-thread of independent rotating bar is arranged with independent winding displacement plate, independent winding displacement
Wheel 326, two Slideslip of level of independent winding displacement plate is embedded in symmetrical two sliding slot of independent winding displacement groove inner wall, individual row
It is rotated hingedly on line plate by connecting rod and independent glass pulley 326, connecting rod, which horizontally rotates, to be connected on independent winding displacement plate 325, is convenient for
Proper angle needed for independent glass pulley 326 is turned to disk line, independent glass pulley 326 can be rotated by independent winding displacement plate along independent
Bar up and down reciprocatingly alternately moves.
It is described in detail below with reference to the course of work of the attached drawing in embodiment to the device.
When staff needs to carry out the step of last time " japanning " to wire rod, wire rod first passes through enhancing coating mechanism
20；Then enameled wire enters the drying of drying box 11, then wire rod is made to enter cooling duct by the incoming line of frame body 41, passes through guidance
Wind in air hose 44 is blown to enamelled wire surface from air outlet 45 is oblique by part 411, and by the lid 42 being closed on frame body 41
It influences, enameled wire can be continued to enameled wire to leave frame body 41 completely and terminate by the process that wind cools down.
Finished product enameled wire is sent out from the line outlet of drying box 11 and is received into wire rewinding box 12.
When batch wire coil mechanism 31 need to carry out picking to the large batch of finished product enameled wire of client, in batch wire coil mechanism 31
Several motor operation casees 311 the iron pan revolving speed of disk line can be adjusted to by unrelated speed regulation knob 321 respectively it is identical,
And several batch glass pulleys 315 in batch wire coil mechanism 31 are fully synchronized because working, therefore need to only pass through the first driving mechanism
The winding displacement speed of batch glass pulley 315 can be kept corresponding with the revolving speed of iron pan, then begin through iron according to the thickness of enameled wire
Disk disk line picking.
Factory generally has multiple groups batch wire coil mechanism 31 and works at the same time.
Application method is illustrated to batch wire coil mechanism 31 and independent wire-arranging mechanism 32 below:
First enameled wire order need to supply 5 tons, then only need directly to use 31 picking of batch line winder, if dry pan line
Picking, speed are fast simultaneously for iron pan.
During first enameled wire carries out picking, there is client to need the sample of one or more groups of small lot enameled wires
Independent wire-arranging mechanism 32 then need to be only moved to working and consistent one group of the batch of enameled wire wire rod type demand by line
By wire coil mechanism 31, makes any one 311 rotational speed regulation 0 of motor operation case on the batch wire coil mechanism 31, will turn thereon
The disk line iron pan for first enameled wire that speed stops, being substituted for sample for tray line iron pan, at this point, by the motor for being 0 with revolving speed
Control box 311 is corresponding, and still keeps the paint on this batch glass pulley 315 to work asynchronously with other batch glass pulleys 315
Envelope curve detaches.
And this root enameled wire is made to be each passed through individual leads wheel 327 and independent tensioning wheel 328, pass through independent glass pulley 321
Enameled wire is connected to sample for tray line iron pan；It restarts this speed and is 0 motor operation case 311, and make independent winding displacement
Wheel 326 speed it is matching, sample for tray line iron pan i.e. rotate, can quick obtaining enameled wire sample wire, wait line-transects line taking
After, the enameled wire on independent wire-arranging mechanism is playbacked again, and the motor operation case 311 adjustment investment is made to work originally.
The mode of operation of multiple groups small lot enameled wire sample wire is needed to be same as above.
The above is only the preferred embodiments of the invention, are not intended to limit the invention creation, all in the present invention
Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the invention within the spirit and principle of creation
Within the scope of shield.
Table one: enameled wire inspection report (straight to apply)
Table two: enameled wire inspection report (band elbow is painted)
Claims (3)
1. a kind of line winder of enameled wire, it is characterised in that: the device includes wire rewinding box (12), and the wire rewinding box (12) goes out
Line mouth side is provided with line winder (30), and the line winder (30) includes batch wire coil mechanism (31) and independent wire-arranging mechanism
(32), the independent wire-arranging mechanism (32) cooperates the batch wire coil mechanism (31) to use, and realizes while carrying out high-volume enamel-cover
The diversity picking mode of the line supply of material and the supply of material of small lot enameled wire sample.
2. a kind of line winder of enameled wire according to claim 1, it is characterised in that: the batch wire coil mechanism (31)
It is mounted on including horizontally arranged several motor operation casees (311), in each motor operation case (311) and independently to rotate
Motor, the disk line bar of the rotation output end of each motor are extended to by the hole opened up at the top of the motor operation case (311)
The outside of the motor operation case (311) is also equipped on the motor operation case (311) and is electrically connected with the motor independently rotated
To adjust the speed regulation knob (312) of revolving speed；The batch wire coil mechanism (31) further includes being arranged in several motor operation casees
(31) the batch bus box (313) of side, the batch bus box (313) include the batch tensioning wheel (314) being fitted to each other
With batch glass pulley (315), the batch tensioning wheel (314) and batch glass pulley (315) constitute be used for transmission line in pairs
The batch of material turns line wheel group, turns line wheel group in batches and corresponds and be adapted with the motor operation case (311), turns with batch
The batch tensioning wheel (314) rotation in line wheel group is hinged on the batch bus box (313), and is located at corresponding batch
Measure the top of glass pulley (315)；It is equipped in the batch bus box (313) and drives the batch glass pulley (315) up and down reciprocatingly
Alternately mobile the first driving mechanism to facilitate disk line.
3. a kind of line winder of enameled wire according to claim 2, it is characterised in that: the independent wire-arranging mechanism (32)
It is separatedly installed with the batch wire coil mechanism (31) and the two is used in conjunction with each other；The independent wire-arranging mechanism (32) includes only
Vertical creel stand (321), and the individual leads wheel (323), the independent tensioning wheel that are arranged on the independent creel stand (321)
(324) and independent glass pulley (322), described in both the individual leads wheel (323), independent tensioning wheel (324) synchronous matching solely
Vertical glass pulley (322) winding displacement, the individual leads wheel (323), independent tensioning wheel (324) and independent glass pulley (322), which are constituted, to be used
Independently turn line wheel group in individual transmission wire rod, independently turns any one institute in line wheel group and the batch wire coil mechanism (31)
Motor operation case (311) are stated to correspond to and be adapted；The individual leads wheel (323) and the independent tensioning wheel (324) pass through
Linking arm (326) rotation is hinged on the independent creel stand (321), and is respectively positioned on the top of the independent glass pulley (322),
So that wire rod passes sequentially through the independent tensioning wheel (324), individual leads wheel (323) and independent glass pulley (322), finally to institute
State motor operation case (311)；The independent creel stand (321), which is equipped with, drives the independent glass pulley (322) up and down reciprocatingly to hand over
For mobile the second driving mechanism to facilitate disk line；It is additionally provided on the independent creel stand (321) for adjusting the individual row
The electronic box of line wheel (322) movement speed；The bottom of the independent creel stand (321) is provided with the universal wheel with self-locking function
(325)。
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| CN201910493306.8A CN110255282B (en) | 2019-06-06 | 2019-06-06 | Wire coiling device for enameled wire |
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|---|---|---|---|
| CN201910493306.8A CN110255282B (en) | 2019-06-06 | 2019-06-06 | Wire coiling device for enameled wire |
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| CN110255282A true CN110255282A (en) | 2019-09-20 |
| CN110255282B CN110255282B (en) | 2021-02-02 |
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| CN201910493306.8A Active CN110255282B (en) | 2019-06-06 | 2019-06-06 | Wire coiling device for enameled wire |
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Cited By (1)
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|---|---|---|---|---|
| CN111462954A (en) * | 2020-04-08 | 2020-07-28 | 王满永 | Enameled wire manufacturing and processing technology |
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| CN110255282B (en) | 2021-02-02 |
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Denomination of invention: A winding device for enameled wire Effective date of registration: 20231026 Granted publication date: 20210202 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2023980062823 |
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