CN110211746A - A kind of production of enamel wire coating unit - Google Patents
A kind of production of enamel wire coating unit Download PDFInfo
- Publication number
- CN110211746A CN110211746A CN201910493303.4A CN201910493303A CN110211746A CN 110211746 A CN110211746 A CN 110211746A CN 201910493303 A CN201910493303 A CN 201910493303A CN 110211746 A CN110211746 A CN 110211746A
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- wire rod
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- painted piece
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- 238000000576 coating method Methods 0.000 title claims abstract description 100
- 239000011248 coating agent Substances 0.000 title claims abstract description 91
- 210000003298 dental enamel Anatomy 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 238000001816 cooling Methods 0.000 claims abstract description 29
- 230000002708 enhancing effect Effects 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000000706 filtrate Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 7
- 238000005461 lubrication Methods 0.000 abstract description 4
- 238000002474 experimental method Methods 0.000 abstract description 2
- 230000036961 partial effect Effects 0.000 abstract description 2
- 238000011160 research Methods 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 239000003973 paint Substances 0.000 description 16
- 238000004804 winding Methods 0.000 description 13
- 238000006073 displacement reaction Methods 0.000 description 12
- 238000010422 painting Methods 0.000 description 11
- 230000015556 catabolic process Effects 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 8
- 230000001965 increasing effect Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000004018 waxing Methods 0.000 description 3
- 238000002955 isolation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to production of enamel wire technical fields, more particularly to a kind of production of enamel wire coating unit, the present apparatus includes providing coating supply department and the drying box of coating, the coating supply department is located at the incoming line side of the drying box, the system further includes enhancing coating mechanism, the enhancing coating mechanism includes the first painted piece and the second painted piece being sequentially distributed along wire rod transmission direction, and first painted piece and the second painted piece are connected with the coating supply department respectively.In existing production of enamel wire, wire rod is applied according to the process of " japanning → baking → cooling (returning to the first step; until complete coating demand carries out subsequent step again) → lubrication → take-up ", the application pattern of wire rod and the thickness of enameled wire or circularity etc. influence whether the performance of wire rod.By the continuous research experiment of staff, the present invention can significantly improve the partial properties of enameled wire by enhancing applying mechanism, and improving enterprise work efficiency reduces job costs.
Description
Technical field
The invention belongs to production of enamel wire technical field more particularly to a kind of production of enamel wire coating units.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using repeatedly painting, bake.Procedure of processing of the bare wire after pulling into suitable thickness is as follows: japanning → baking → cooling
(first step japanning being returned to, until japanning thickness reaches demand and carries out subsequent step again) → lubrication → take-up.
The method coated to wire rod mainly has two major classes at present: die methods and felt method, felt method japanning occur compared with
Early, and as scientific and technological progress and equipment technology develop, die methods coating quality is more and more stable, product characteristic and protection compared with
By force, therefore die methods have obtained relatively broad application in the prior art.
When enameled wire is coated using mold, according to the breakdown voltage resistant difference for waiting requirements, the japanning thickness on wire rod is also
Different.That is, when client, which needs, enhances certain effects, for example, it is breakdown voltage resistant when, it is necessary to after increasing line coating
Thickness.For at present, the certain performances for improving wire rod are attempted on the basis of not increasing wire thickness, substantially can not
It realizes.
Summary of the invention
In order to overcome above-mentioned defect in the prior art, the present invention provides a kind of production of enamel wire coating unit.The present invention
With significantly increasing finished product enameled wire at room temperature breakdown voltage resistant while hardly changing enameled wire applied thickness
The advantages of value.
To achieve the above object, the invention adopts the following technical scheme:
A kind of production of enamel wire coating unit, the present apparatus include providing coating supply department and the drying box of coating, the painting
Material supply department is located at the incoming line side of the drying box, which further includes enhancing coating mechanism, the enhancing coating mechanism packet
Include the first painted piece and the second painted piece being sequentially distributed along wire rod transmission direction, first painted piece and the second painted piece
It is connected respectively with the coating supply department.
Preferably, the recess portion for passing through wire rod is offered at the top of first painted piece, and is offered at recess portion and institute
State the spout that coating supply department is connected；The spout of second painted piece is located at the upside of wire rod；Second painted piece
The filtrate part for striking off the extra coating liquid on wire rod is equipped with along the rear side of wire rod conveying direction；Second painted piece with
The distance between described filtrate part is less than the distance between second painted piece and first painted piece.
Preferably, the enhancing coating mechanism further includes extraction raffinate collecting tank, first painted piece, second painted piece
It is arranged in the extraction raffinate collecting tank, bottom surface, that is, drain face of the extraction raffinate collecting tank, is provided with and is used on the drain face
Extra coating liquid is drained into the drainage hole of the coating supply department；It is offered in the plate face of the outlet side of the extraction raffinate collecting tank
The single line slot for passing through wire rod, the filtrate part are installed in the single line slot.
Preferably, the cover being located in the coating supply department, the cover are additionally provided on the enhancing coating mechanism
The top surface of lid is inclined surface, and inclined surface is arranged along the direction that wire rod transmits and gradually tilts from high to low；The inclined surface
Outgoing line side close to drying box be arranged, the drying box be located at it is described enhancing coating mechanism line outlet side.
Preferably, the outgoing line side of the inclined surface is provided with flow-guiding structure, and the outlet of flow-guiding structure is on the outside of the cover
It is arranged and flow to the coating liquid being sprayed on inclined surface outside the cover.
Preferably, the present apparatus further includes the cooling mechanism that the outgoing line side of the drying box is arranged in.
Preferably, the cooling mechanism includes frame body, lid, blower, air hose and air outlet, and the frame body is by top
The frame-like structure that lid and the bottom plate of lower part are constituted, constitutes cooling duct, the blower is fixed between the lid and bottom plate
It is mounted on the frame body；The air hose is installed in cooling duct and air hose is located at the lower section of wire rod, the length of the air hose
Direction is vertical with the transmission direction of wire rod, and the air hose is connected to the air outlet of the blower (), and the air hose is arranged described
Near the incoming line of frame body；Along the length direction of the air hose, the air outlet side of the air hose towards the frame body is offered
The air outlet；The cooling mechanism further includes the guiding piece for being arranged in the frame body and being located at below wire rod, the guidance
Part is arranged from low to high along the direction that wire rod conveys, and the air hose below the air outlet is arranged in the bottom end of guiding piece
On, top is close to the lower section of wire rod.
The present invention has the advantages that
(1) it in existing production of enamel wire, in order to improve the breakdown voltage resistant performance of enameled wire, is typically only capable to using mentioning
The technological means of the thickness of paint layer of high enameled wire.By the continuous research experiment of staff, the present invention is applied by setting enhancing
The partial properties of enameled wire can be significantly improved by covering mechanism, as enhanced the enameled wire after coating at room temperature more resistant to breakdown, but
The thickness (comparison for being detailed in table 1 and table 2) of enameled wire is not increased almost.This process units of the invention is simply changing
On the basis of, the performance of enameled wire is effectively improved, the income of enterprise is increased.
(2) when coating in the prior art to wire rod inlet wire, the coated to wire rod is provided only in " japanning " step
One painted piece.The second painted piece is additionally arranged in enhancing coating mechanism of the invention.The present invention is in coating procedure, the first painted piece
To wire rod carry out from the bottom up on the mode of gushing coat, the second subsequent painted piece is then to wire rod in a manner of showering from the top down
It is coated, is filtered extra paint solution finally by filtrate part.
Although only increasing the second painted piece, the wire rod performance after enhancing japanning but obtains larger raising, this
Be because are as follows: in former coating processes, when wire rod is after the coating of the first painted piece, due to the first painted piece and filtrate part have it is certain
Distance, cause wire rod from the first painted piece come out after not to before filtrate part, the paint solution on wire rod slides from top to bottom, so that wire rod
On thickness of paint layer slightly have difference up and down, after the wiping of filtered fluid part, the circularity index of last molding enameled wire is bad.This hair
The second painted piece is had additional in bright, then wire rod coats after coming out from the first painted piece by the second painted piece again, due to second
Painted piece be coated in a manner of showering, therefore the paint solution of showering first accumulates in the top of enameled wire, and have from upper and
The trend of lower landing, since the second painted piece and filtrate part are arranged closer, and wire rod movement velocity is very fast, then is stained with showering paint
The enameled wire of liquid enters filtrate part when paint solution does not slide immediately, and filtrate part gives full play to its effect at this time, according to the thickness of setting
Degree wipes the paint solution on wire rod, and the circularity index of last molding enameled wire is significantly improved.
Also it needs to be emphasized that, after wire rod comes out from the first painted piece, paint solution on wire rod slightly solidifies, and is adding
After second painted piece, what the paint solution surface that slightly solidifies have passed through showering paint solution again adds effect so that finally at
Not only thickness, circularity index are higher in the paint layer of wire surface for type, but also paint layer compactness is higher, to improve significantly
The performance of enameled wire.
(3) in enhancing coating mechanism, extra oil liquid can be made to return immediately by the use in extraction raffinate collecting tank and drain face
It returns in coating supply department, the single line slot that in addition enameled wire without coating again never sets filtrate part passes through.
(4) when wire rod coats, if exposure is in air, coating liquid may can not be kept away under the influence of the environment of plant
Exempt from doped with impurity, performance after influencing wire rod coating, and the coating liquid to flow back also will increase impurity.It is added in the present invention
The cover for playing the role of playing isolation impurity can play isolation impurity.The inclined surface being arranged in the cover makes coating liquid along the cover
Inclined direction is counter after can avoid being sprayed onto a small amount of coating liquid product pushed up in the cover mostly to drop on line to flowing down, to guarantee enameled wire
Circularity and quality.
(5) outside that the flow-guiding structure that is arranged in the cover of the present invention can make coating liquid be drained to the cover, facilitate recycling with
It recycles.
(6) cooling mechanism in the present invention, carries out cooling processing to the enameled wire after drying.Pass through frame body, lid, wind
The use of machine, air hose, guiding piece and air outlet makes enameled wire be continuously in wind drop during the entire process of passing through cooling duct
The process of temperature.Wherein guiding piece can make wind is oblique to be blown to enameled wire, and wind is made to become smaller wind-force collection to the blowing open area of enameled wire
In, wind speed is stronger.Lid then avoids the dust fallen after rise above wire rod, while can guarantee that wind can blow out always the outlet of frame body
Mouthful, good cooling effect.
Detailed description of the invention
Fig. 1 is a kind of enameled wire system structure diagram of the present invention.
Fig. 2 is present invention enhancing coating mechanism schematic diagram.
Fig. 3 is in the present invention, and wire rod successively passes through the first painted piece structure, the second painted piece structure and filtrate part structure
Process status figure.
Fig. 4 is inclined surface structural schematic diagram of the present invention.
Fig. 5 is cooling mechanism of the present invention；Internal structure display diagram.
Fig. 6 is that cover body structure and bottom plate form cooling channel status structural schematic diagram in the present invention.
Fig. 7 is the independent wire-arranging mechanism of the present invention.
Fig. 8 is straight painting examining report.
Fig. 9 is band elbow japanning examining report.
The meaning of label symbol is as follows in figure:
10- coating supply department 11- drying box 12- wire rewinding box 20- enhances coating mechanism
21- the first painted piece 22- the second painted piece 23- single line slot 24- filtrate part
The drain face the 25- inclined surface 26- the cover 261- 30- line winder
31- batch wire coil mechanism 311- motor operation case 312- adjusts the speed knob
313- batch bus box 314- batch tensioning wheel 315- batch glass pulley
32- independence wire-arranging mechanism 321- independence creel stand 322- independence glass pulley
323- individual leads wheel 324- independence tensioning wheel 325- universal wheel 40- cooling mechanism
41- frame body 42- lid 43- blower 44- air hose 45- air outlet
411- guiding piece.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, is clearly and completely retouched to the technical solution in the present invention
It states.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
Production of enamel wire system of the present invention, including wire rod is coated enhancing coating mechanism 20, setting enhancing apply
Cover the drying box 11 of the line outlet side of mechanism 20, line outlet side that drying box 11 is arranged in cools down to the wire rod after drying
Cooling mechanism 40, then the finished product enameled wire wire rod after cooling is stored to wire rewinding box 12, and to finished wire rod carry out
The line winder 30 of disk line；Wherein line winder 30 can carry out the supply of material of operation high-volume enameled wire and the sampling of several small lots simultaneously
The supply of material of product enameled wire.It is illustrated separately below.
1. enhancing coating mechanism
As shown in Figure 1-3, the enhancing coating mechanism 20 in the technical program is arranged in waxing supply department 10, and position
In the incoming line side of drying box 11.
Specifically, as shown in Figs 1-4, enhancing coating mechanism 20 includes first be sequentially distributed along wire rod transmission direction
Painted piece 21 and the second painted piece 22, the first painted piece 21 and the second painted piece 22 are connected with coating supply department 10 respectively；The
The top of one painted piece 21 offers the recess portion for passing through wire rod, and the spray being connected with coating supply department 10 is offered at recess portion
Mouthful；The spout of second painted piece 22 is located at the upside of wire rod, and in the present embodiment as shown in Figure 2, the second painted piece 22 is arranged
At inverted letter J shape, make wire rod in coating procedure in showering state；Second painted piece 22 along wire rod conveying direction
Rear side be equipped with filtrate part 23 for striking off the extra coating liquid on wire rod；Between second painted piece 22 and filtrate part 23 away from
From less than the distance between the second painted piece 22 and the first painted piece 21.
As Figure 2-3, wire rod through the first painted piece coating after, and in the second painted piece coating before slightly have solidify
Paint layer claims to be set as B1 layers, after wire rod is coated using the second painted piece, runs through filtrate part and filters off extra coating liquid, then pass through
B2 layers are increased again on B1 layers of surface after the coating of second painted piece, then the surface of wire rod is practical increases B1+B2 two layers of thickness
Paint, as Figure 2-3, in this course it is worth noting that, between first the 21 to the second painted piece of painted piece 22 away from
From L2 is set as, the distance between second painted piece 22 to filtrate part 23 is set as L1, then L1 is far smaller than L2.In addition, being not used
Before enhancing coating mechanism, it is supplied to the wire rod of client also to need to carry out waxing lubrication in line taking material, but pass through enhancing coating
The step of use of mechanism, waxing lubrication, can omit.
We add the second painted piece to the coating method (hereinafter referred to as straight to apply) of the first painted piece and the first painted piece
Coating method (hereinafter referred to as straight painting+curved painting；It is straight apply+curved apply be that band elbow is painted) obtained enameled wire examined respectively
It surveys.This detection, will respectively intercept isometric section of inspection, testing result is successively divided by the obtained enameled wire of both coating methods
It is not detailed in shown in table one and table two that (table one was detected on January 12nd, 2019；Table two was in 12 daily tests in 2 months in 2019
Survey), the testing result embodied below to table one and table two does general explanation: 1. two groups of enameled wires maximum outside diameter value
In the case where almost unchanged, it is straight apply+the obtained enameled wire of coating method of curved painting is than only as obtained by the coating method directly applied
The enameled wire arrived, enameled wire weight increase 2 kilograms, show by directly applying the+obtained enameled wire of coating method of curved painting
Compactness will be more preferably；2. directly applying obtained wire enamel film thickness its detection maximum value 0.067mm and minimum value 0.064mm, phase
Poor 0.003mm；Its detection maximum value 0.067mm and minimum value 0.066mm difference of straight painting+curved obtained wire enamel film thickness
0.001mm, show by directly apply+the obtained enameled wire circularity of coating method of curved painting more preferably；3. directly applying obtained enameled wire
Room temperature breakdown voltage value is 8.12KV-9.42KV, and straight painting+curved obtained enameled wire room temperature breakdown voltage value that applies is 12.98KV-
14.52KV, show by directly apply+the obtained enameled wire reactance voltage breakdown performance of coating method of curved painting more preferably.
It is returned in 1.1 this system for the ease of the extra coating liquid to the first painted piece 21 and the discharge of the second painted piece 22
It receives, it is as follows to be also additionally arranged recovery structure:
Enhancing coating mechanism 20 further includes extraction raffinate collecting tank, and the first painted piece 21, the second painted piece 22 are arranged at extraction raffinate
In collecting tank, bottom surface, that is, drain face 25 of extraction raffinate collecting tank is provided with for extra coating liquid to be drained into coating on drain face 25
The drainage hole of supply department 10；The single line slot 24 for passing through wire rod, filtrate are offered in the plate face of the outlet side of extraction raffinate collecting tank
Part 23 is installed in single line slot 24.
1.2 pairs of wire rod coating procedures add protection, use following means:
The cover 26 being located in coating supply department 10 is additionally provided on enhancing coating mechanism 20, the top surface of the cover 26 is to incline
Inclined-plane 261, and inclined surface 261 is arranged along the direction that wire rod transmits and gradually tilts from high to low；The outgoing line side of inclined surface 261
It is arranged close to drying box 11, drying box 11 is located at the line outlet side of enhancing coating mechanism 20；The outgoing line side of inclined surface 261 is provided with
Flow-guiding structure, the outlet of flow-guiding structure is to being arranged on the outside of the cover 26 and the coating liquid being sprayed on inclined surface 261 is made to flow to the cover 26
It is external.In Fig. 1, shown the cover 26 is the cross-sectional view effect of side.The cover 26 will be coated in use process as shown in Figure 4
Wire rod in journey and the wire rod synchronized are located at completely in the cover 26.
2. cooling mechanism
As seen in figs. 5-6, the cooling mechanism in the technical program is arranged between wire rewinding box 12 and drying box 11, uses
Cool down in the wire rod after drying, prepares to store to wire rewinding box 12 to continue to employ to finished wire rod in next step.In Fig. 5, lid
Body 42 is made of two sections of hinged plates, and is overturn two boards by articulated section and overlaped up and down, this state makes
It is watched under lid 42 for the ease of reader, i.e. the structure of cooling duct, two can be made by articulated section as shown in Figure 6 in normal work
Section plate separation rotates into an entire plate.
Cooling mechanism 40 includes frame body 41, lid 42, blower 43, air hose 44 and air outlet 45, and frame body 41 is by top
The frame-like structure that lid 42 and the bottom plate of lower part are constituted constitutes cooling duct, the fixed peace of blower 43 between lid 42 and bottom plate
On frame body 41；Air hose 44 is installed in cooling duct and air hose 44 is located at the lower section of wire rod, the length direction of air hose 44 with
The transmission direction of wire rod is vertical, and air hose 44 is connected to the air outlet of blower 43, and air hose 44 is arranged near the incoming line of frame body 41；
Along the length direction of air hose 44, the air outlet side of air hose 44 towards frame body 41 offers air outlet 45；Cooling mechanism 40 also wraps
Include be arranged in frame body 41 and be located at wire rod below guiding piece 411, guiding piece 411 along the direction that wire rod conveys from low to high
Setting, the bottom end of guiding piece 411 are arranged on the air hose 44 below air outlet 45, and top is close to the lower section of wire rod.
3. line winder
Line winder includes batch wire coil mechanism 31 and independent wire-arranging mechanism 32, described batch of the independent wire-arranging mechanism cooperation
It measures wire coil mechanism to use, realizes while carrying out the diversity picking of the supply of material of high-volume enameled wire and the supply of material of small lot enameled wire sample
Mode.Supplied needs according to wire rod, the present apparatus is there are two types of usage mode: a. present apparatus can be used alone batch wire coil mechanism 31；
B. present apparatus independence wire-arranging mechanism 32 cooperates batch wire coil mechanism 31 to use.Two kinds of usage modes see below the course of work, herein
It repeats no more.Just first batch wire coil mechanism 31 and independent wire-arranging mechanism 32 are illustrated below.
3.1 batch wire coil mechanism implementations
Batch wire coil mechanism 31 includes horizontally arranged several motor operation casees 311, is pacified in each motor operation case 311
Equipped with the motor independently rotated, the disk line bar of the rotation output end of each motor passes through to be opened up at the top of motor operation case 311
Hole extends to the outside of motor operation case 311, is also equipped on motor operation case 311 and is electrically connected with the motor independently rotated to adjust
Save the speed regulation knob 312 of revolving speed；Batch wire coil mechanism 31 further includes the batch row that the side of several motor operation casees 31 is arranged in
Line case 313, batch bus box 313 include the batch tensioning wheel 314 and batch glass pulley 315 being fitted to each other, batch tensioning wheel 314
It is constituted in pairs with batch glass pulley 315 and is used for transmission the batch of wire rod and turns line wheel group, turn line wheel group and motor operation in batches
Case 311 is corresponded and is adapted, and is turned the rotation of the batch tensioning wheel 314 in line wheel group with batch and is hinged on batch bus box
On 313, and it is located at the top of corresponding batch glass pulley 315；Driving batch glass pulley 315 is equipped in batch bus box 313
Up and down reciprocatingly replace mobile the first driving mechanism to facilitate disk line.This first driving mechanism is well-known technique, such as but not office
Be limited to: the inside of batch bus box 313 is uprightly provided with the lead screw of several linkages, and lead screw and batch glass pulley 315 are opposite
313 wall of batch bus box on offer through slot corresponding with lead screw, thread bush is equipped with link arm on each lead screw, link arm
One end far from lead screw rotates hingedly through through slot and batch glass pulley 315, and each batch glass pulley 315 is made to synchronize friendship up and down
For movement.
3.2 independent wire-arranging mechanism implementations
Independent wire-arranging mechanism 32 is separatedly installed with batch wire coil mechanism 31 and the two is used in conjunction with each other；Independent cable machine
Structure 32 includes independent creel stand 321, and the individual leads wheel 323, the independent tensioning wheel 324 that are arranged on independent creel stand 321
With independent glass pulley 322, individual leads wheel 323,324 the two synchronous matching independence glass pulley of independent tensioning wheel, 322 winding displacement are independent
Wire leading wheel 323, independent tensioning wheel 324 and independent glass pulley 322, which are constituted, independently turns line wheel group for individual transmission wire rod, independently
It is corresponding with any one motor operation case 311 in batch wire coil mechanism 31 and be adapted to turn line wheel group；323 He of individual leads wheel
Independent tensioning wheel 324 is hinged on independent creel stand 321 by the rotation of linking arm 326, and is respectively positioned on independent glass pulley 322
It is finally grasped to motor so that wire rod passes sequentially through independent tensioning wheel 324, individual leads wheel 323 and independent glass pulley 322 top
Make case 311；Independent creel stand 321, which is equipped with, drives independent glass pulley 322 up and down reciprocatingly alternately mobile to facilitate the second of disk line
Driving mechanism；The electronic box for adjusting independent 322 movement speed of glass pulley is additionally provided on independent creel stand 321；Independent creel stand
321 bottom is provided with the universal wheel 325 with self-locking function.This second driving mechanism is well-known technique, such as, but not limited to:
Independent creel stand 321 moves up and down direction along wire rod conveying direction, that is, independent glass pulley and offers independent winding displacement groove, is located at phase
The independent clockwise and anticlockwise motor that its output end has independent rotating bar is fixedly installed with above corresponding independent winding displacement groove, it is independent to turn
The projecting end of lever is applied in independent winding displacement groove；The external screw-thread of independent rotating bar is arranged with independent winding displacement plate, independent winding displacement
Wheel 326, two Slideslip of level of independent winding displacement plate is embedded in symmetrical two sliding slot of independent winding displacement groove inner wall, individual row
It is rotated hingedly on line plate by connecting rod and independent glass pulley 326, connecting rod, which horizontally rotates, to be connected on independent winding displacement plate 325, is convenient for
Proper angle needed for independent glass pulley 326 is turned to disk line, independent glass pulley 326 can be rotated by independent winding displacement plate along independent
Bar up and down reciprocatingly alternately moves.
It is described in detail below with reference to the course of work of the attached drawing in embodiment to the device.
When staff needs to carry out the step of last time " japanning " to wire rod, wire rod first passes through enhancing coating mechanism
20；Then enameled wire enters the drying of drying box 11, then wire rod is made to enter cooling duct by the incoming line of frame body 41, passes through guidance
Wind in air hose 44 is blown to enamelled wire surface from air outlet 45 is oblique by part 411, and by the lid 42 being closed on frame body 41
It influences, enameled wire can be continued to enameled wire to leave frame body 41 completely and terminate by the process that wind cools down.
Finished product enameled wire is sent out from the line outlet of drying box 11 and is received into wire rewinding box 12.
When batch wire coil mechanism 31 need to carry out picking to the large batch of finished product enameled wire of client, in batch wire coil mechanism 31
Several motor operation casees 311 the iron pan revolving speed of disk line can be adjusted to by unrelated speed regulation knob 321 respectively it is identical,
And several batch glass pulleys 315 in batch wire coil mechanism 31 are fully synchronized because working, therefore need to only pass through the first driving mechanism
The winding displacement speed of batch glass pulley 315 can be kept corresponding with the revolving speed of iron pan, then begin through iron according to the thickness of enameled wire
Disk disk line picking.
Factory generally has multiple groups batch wire coil mechanism 31 and works at the same time.
Application method is illustrated to batch wire coil mechanism 31 and independent wire-arranging mechanism 32 below:
First enameled wire order need to supply 5 tons, then only need directly to use 31 picking of batch line winder, if dry pan line
Picking, speed are fast simultaneously for iron pan.
During first enameled wire carries out picking, there is client to need the sample of one or more groups of small lot enameled wires
Independent wire-arranging mechanism 32 then need to be only moved to working and consistent one group of the batch of enameled wire wire rod type demand by line
By wire coil mechanism 31, makes any one 311 rotational speed regulation 0 of motor operation case on the batch wire coil mechanism 31, will turn thereon
The disk line iron pan for first enameled wire that speed stops, being substituted for sample for tray line iron pan, at this point, by the motor for being 0 with revolving speed
Control box 311 is corresponding, and still keeps the paint on this batch glass pulley 315 to work asynchronously with other batch glass pulleys 315
Envelope curve detaches.
And this root enameled wire is made to be each passed through individual leads wheel 327 and independent tensioning wheel 328, pass through independent glass pulley 321
Enameled wire is connected to sample for tray line iron pan；It restarts this speed and is 0 motor operation case 311, and make independent winding displacement
Wheel 326 speed it is matching, sample for tray line iron pan i.e. rotate, can quick obtaining enameled wire sample wire, wait line-transects line taking
After, the enameled wire on independent wire-arranging mechanism is playbacked again, and the motor operation case 311 adjustment investment is made to work originally.
The mode of operation of multiple groups small lot enameled wire sample wire is needed to be same as above.
The above is only the preferred embodiments of the invention, are not intended to limit the invention creation, all in the present invention
Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the invention within the spirit and principle of creation
Within the scope of shield.
Table one: enameled wire inspection report (straight to apply)
Table two: enameled wire inspection report (band elbow is painted)
Claims (7)
1. a kind of production of enamel wire coating unit, the present apparatus includes providing coating supply department (10) and the drying box (11) of coating,
The coating supply department (10) is located at the incoming line side of the drying box (11), it is characterised in that: the device further includes that enhancing applies
Cover mechanism (20), enhancing coating mechanism (20) include the first painted piece (21) being sequentially distributed along wire rod transmission direction and
Second painted piece (22), first painted piece (21) and the second painted piece (22) are connected with the coating supply department (10) respectively
It is logical.
2. a kind of production of enamel wire coating unit according to claim 1, it is characterised in that: first painted piece (21)
Top offer the recess portion for passing through wire rod, and the spout being connected with the coating supply department (10) is offered at recess portion；
The spout of second painted piece (22) is located at the upside of wire rod；Second painted piece (22) along wire rod conveying direction
Rear side is equipped with the filtrate part (23) for striking off the extra coating liquid on wire rod；Second painted piece (22) and the filtrate part
The distance between (23) it is less than the distance between second painted piece (22) and first painted piece (21).
3. a kind of production of enamel wire coating unit according to claim 2, it is characterised in that: the enhancing coating mechanism
It (20) further include extraction raffinate collecting tank, first painted piece (21), second painted piece (22) are arranged at the extraction raffinate and receive
Collect in slot, bottom surface, that is, drain face (25) of the extraction raffinate collecting tank, is provided on the drain face (25) for by extra coating
Liquid drains into the drainage hole of the coating supply department (10)；Offering in the plate face of the outlet side of the extraction raffinate collecting tank makes wire rod
The single line slot (24) passed through, the filtrate part (23) are installed in the single line slot (24).
4. a kind of production of enamel wire coating unit according to claim 1, it is characterised in that: the enhancing coating mechanism
(20) the cover (26) being located on the coating supply department (10) is additionally provided on, the top surface of the cover (26) is inclined surface
(261), and inclined surface (261) are arranged along the direction that wire rod transmits and gradually tilt from high to low；The inclined surface (261)
Outgoing line side is arranged close to drying box (11), and the drying box (11) is located at the line outlet side of enhancing coating mechanism (20).
5. a kind of production of enamel wire coating unit according to claim 4, it is characterised in that: the inclined surface (261)
Outgoing line side is provided with flow-guiding structure, and the outlet of flow-guiding structure to setting on the outside of the cover (26) and makes to be sprayed onto inclined surface (261)
On coating liquid to flow to the cover (26) external.
6. a kind of production of enamel wire coating unit according to claim 1, it is characterised in that: the present apparatus further includes that setting exists
The cooling mechanism (40) of the outgoing line side of the drying box (11).
7. a kind of production of enamel wire coating unit according to claim 6, it is characterised in that: cooling mechanism (40) packet
Frame body (41), lid (42), blower (43), air hose (44) and air outlet (45) are included, the frame body (41) is the lid by top
(42) and the bottom plate of lower part constitute frame-like structure, constitute cooling duct, the blower between the lid (42) and bottom plate
(43) it is fixedly mounted on the frame body (41)；The air hose (44) is installed in cooling duct and air hose (44) is located at wire rod
The length direction of lower section, the air hose (44) is vertical with the transmission direction of wire rod, the air hose (44) and the blower (43)
Air outlet connection, the air hose (44) are arranged near the incoming line of the frame body (41)；Length along the air hose (44)
The air outlet side in direction, air hose (44) towards the frame body (41) offers the air outlet (45)；The cooling mechanism
(40) further include setting in the frame body (41) and the guiding piece (411) that is located at below wire rod, the guiding piece (411) along
The direction of wire rod conveying is arranged from low to high, the wind that the bottom end of guiding piece (411) is arranged below the air outlet (45)
It manages on (44), top is close to the lower section of wire rod.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910493303.4A CN110211746B (en) | 2019-06-06 | 2019-06-06 | Enameled wire production coating device |
| CN202011046325.5A CN112164529B (en) | 2019-06-06 | 2019-06-06 | Modified enameled wire production coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910493303.4A CN110211746B (en) | 2019-06-06 | 2019-06-06 | Enameled wire production coating device |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011046325.5A Division CN112164529B (en) | 2019-06-06 | 2019-06-06 | Modified enameled wire production coating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110211746A true CN110211746A (en) | 2019-09-06 |
| CN110211746B CN110211746B (en) | 2020-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011046325.5A Active CN112164529B (en) | 2019-06-06 | 2019-06-06 | Modified enameled wire production coating device |
| CN201910493303.4A Active CN110211746B (en) | 2019-06-06 | 2019-06-06 | Enameled wire production coating device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011046325.5A Active CN112164529B (en) | 2019-06-06 | 2019-06-06 | Modified enameled wire production coating device |
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Cited By (4)
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| CN112951512A (en) * | 2021-02-02 | 2021-06-11 | 昝白茹 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN113130145A (en) * | 2021-04-07 | 2021-07-16 | 铜陵精迅特种漆包线有限责任公司 | Double-spraying paint system for enameling machine |
| CN113871094A (en) * | 2020-06-30 | 2021-12-31 | 三元科技（深圳）有限公司 | Coating method of conductive coating of circuit and cable with conductive coating |
| CN114360815A (en) * | 2022-01-25 | 2022-04-15 | 先登高科电气有限公司 | Self-centering painting mold with high degree of freedom |
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| CN113083637B (en) * | 2021-03-23 | 2023-05-26 | 江西普拉格电子制品有限公司 | Enameled wire production cooling conveying equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112164529B (en) | 2021-12-10 |
| CN110211746B (en) | 2020-10-23 |
| CN112164529A (en) | 2021-01-01 |
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Denomination of invention: An enameled wire production coating device Effective date of registration: 20220916 Granted publication date: 20201023 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2022980015367 |
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Denomination of invention: A coating device for enameled wire production Effective date of registration: 20231027 Granted publication date: 20201023 Pledgee: JINGDA SPECIAL ELECTROMAGNETIC Pledgor: TONGLING JINGXUN SPECIAL ENAMELLED WIRE Co.,Ltd. Registration number: Y2023980062946 |
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