CN109061825A - The production method and system of optical cable - Google Patents
The production method and system of optical cable Download PDFInfo
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- CN109061825A CN109061825A CN201811197212.8A CN201811197212A CN109061825A CN 109061825 A CN109061825 A CN 109061825A CN 201811197212 A CN201811197212 A CN 201811197212A CN 109061825 A CN109061825 A CN 109061825A
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- optical cable
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
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Abstract
This application discloses the production method of optical cable and system, wherein the production method of optical cable the following steps are included: (1), cable core processed by cable core production equipment；(2), the cable core processed is delivered to the first wire storage device, carries out online storage line；(3), the cable core of the first wire storage device is delivered to sheath extrusion moulding apparatus, external in cable core coats sheath, and processing obtains optical cable；(4) optical cable from sheath extrusion moulding apparatus is received by take-up, and by optical cable winding to disk tool, obtains optical cable finished disk.The production method of the optical cable of the application can cache cable core by the way that the first wire storage device is arranged, so that worker's having time handles the cabling procedure problem, the production for being combined into one cabling procedure and sheath process, avoids the circulation of semi-finished product cable core, can greatly improve production efficiency.
Description
Technical field
The present invention relates to optical cable production fields, and in particular to the production method and system of optical cable.
Background technique
In existing optical cable production, cabling procedure and sheath process are two independent processes.Wherein cabling procedure is by beam
Cable core is made after twisted, bundle yarn equipment in pipe/gasket for packing；Sheath process is that the cable core after temporary circulation is loaded into cable core to put
Coil holder carries out the production of extrusion molding sheath.
The productive prospecting of cabling procedure: in production process due to raw material yarn or gasket for packing material, cable core is easy
Midway is shut down, and intervention processing need to be manually carried out；The productive prospecting of sheath process: once production, in standard segment length (2KM/
It cannot be shut down in 3KM), otherwise product will become nonstandard segment length.
In prior art, reliably cannot produce by what cabling procedure and sheath process were combined into one, cable core needs
It is stored in warehouse after independent take-up, takes out, is put into cable laying core frame, this makes optical cable when carrying out sheath process, then from warehouse
Production efficiency it is not high.
In addition, sheath process needs after take-up reaches segment length, reduction of speed carries out manually unloading dishful and dress blank panel, efficiency are lower.
Summary of the invention
The present invention in view of the above-mentioned problems, overcome at least one deficiency, propose the production method and system of optical cable.
The technical solution adopted by the present invention is as follows:
A kind of production method of optical cable, comprising the following steps:
(1) cable core is processed by cable core production equipment；
(2) cable core processed is delivered to the first wire storage device, carries out online storage line；
(3) cable core of the first wire storage device is delivered to sheath extrusion moulding apparatus, external in cable core coats sheath, processes
To optical cable；
(4) optical cable from sheath extrusion moulding apparatus is received by take-up, and by optical cable winding to disk tool, obtains light
Cable finished disk.
In the application, " cable core of the first wire storage device is delivered to sheath extrusion moulding apparatus " is not limited to cable core from
One wire storage device is directly entered sheath extrusion moulding apparatus after coming out, if being also possible to enter back into sheath extrusion molding dress after equipment for drying
It sets；Likewise, " take-up receives the optical cable from sheath extrusion moulding apparatus " is not limited to optical cable and goes out from sheath extrusion moulding apparatus
It is directly entered take-up after coming, if being also possible to enter back into take-up after equipment for drying.
The method of the continuous production optical cable of the application can cache cable core by the way that the first wire storage device is arranged, so that work
People's having time handles the cabling procedure problem, the production for being combined into one cabling procedure and sheath process, avoid half at
The circulation of product cable core can greatly improve production efficiency.
Disclosed herein as well is a kind of production systems of optical cable, for realizing the production method of above-mentioned optical cable, the life of optical cable
Production system includes:
Cable core production equipment, for producing cable core；
First wire storage device, for receiving and storing the cable core from cable core production equipment；
Sheath extrusion moulding apparatus coats sheath for receiving the cable core from the first wire storage device, and in the external of cable core, adds
Work obtains optical cable；And
Take-up obtains optical cable for receiving the optical cable from sheath extrusion moulding apparatus, and by optical cable winding to disk tool
Finished disk.
In the present invention wherein an embodiment, the first wire storage device is active wire storage device, and the first wire storage device includes:
Support frame is equipped with the first guide rail on support frame；
Storage line fixed wheel, rotational installation is on the support frame；
First movement block is movably arranged on first guide rail, can be moved back and forth along the first guide rail direction；
Storage line driving wheel is rotatably installed on the first movement block；
Tension bracket, it is relatively fixed with support frame, the second guide rail is installed on tension bracket；
Tension fixed wheel, is rotatably installed on tension bracket；
Second movable block is movably arranged on second guide rail, can be moved back and forth along the second guide rail direction；
Tension driving wheel is rotatably installed on the second movable block；
Elastic mechanism, for having tension driving wheel to the movement tendency mobile far from tension fixed wheel side；
Displacement sensor is mounted on tension bracket, for detecting the location information of tension fixed wheel；
Driving wheel driving mechanism, for driving first movement block to move on the first guide rail according to the signal of displacement sensor.
" storage line fixed wheel is rotatablely installed on the support frame " described in the application refers to both including directly being rotatably installed in branch
The case where situation on support also includes being rotatably installed on some component, and the component and support frame are fixed to each other, i.e., it is right at this time
The component answered is equivalent to a part of support frame.
" with the relatively-stationary tension bracket of support frame " described in the application, including tension bracket is fixed on support frame, or and its
The situation that his structure is fixed, also includes the case where that tension bracket is structure as a whole with support frame.
When practice, displacement sensor can be linear displacement transducer.
When practice, elastic mechanism can be pressure spring or tension spring, or two magnetic patch, when for two magnetic patch,
One magnetic patch and tension bracket are relatively fixed, another magnetic patch is fixed with the second movable block, have interaction between two magnetic patch
Magnetive attraction.
Driving wheel driving mechanism can be power drive motor, be equipped with idler wheel, idler wheel and the first guide rail on first movement block
Cooperation, the driving motor drive the idler wheel rotation.When practice, the first guide rail can also be rack structure, at this time the
The gear with rack gear cooperation can be set on one movable block, driving wheel driving motor sliding tooth wheel rotates at this time.
The working principle of first wire storage device: when work, cable core is first wound on tension driving wheel and tension fixed wheel, then again
It is wound on storage line fixed wheel and storage line driving wheel, last output outward.When storage line, the linear velocity that cable core enters the first wire storage device is big
In the linear velocity that cable core comes out from the first wire storage device, tension driving wheel is determined under the action of elastic mechanism to far from tension at this time
The side of wheel is mobile, and displacement sensor detects the position deviation of tension fixed wheel, and driving wheel driving mechanism is according to displacement sensor
Signal drives first movement block mobile to the side far from storage line fixed wheel, and storage line length increases；When shrinking storage line, cable core enters the
The linear velocity of one wire storage device is less than the linear velocity that cable core comes out from the first wire storage device, and tension driving wheel overcomes elastic mechanism at this time
Active force, mobile to the side close to tension fixed wheel, displacement sensor detects the position deviation of tension fixed wheel, driving wheel driving
Mechanism drives first movement block to, storage line length reduction mobile close to the side of storage line fixed wheel according to the signal of displacement sensor.
The wire storage device of the prior art has the disadvantage that one, when storage line length is larger, and the distance of fixed wheel and driving wheel becomes
Long, the tractive force that the friction of chain or steel wire dead weight will lead to cable core increases, it cannot be guaranteed that cable core is minimum during storage line
Tensile requirements.Two, when storage line length is larger, storage line guide wheel will increase, while storage line driving wheel own wt increases, and the two causes
Required cable core tractive force is significantly increased, and the tension for being unable to satisfy 40~160N needed for cable core storage line moving process or so is wanted
It asks.Because of above-mentioned reason, the existing general storage line length of passive type wire storage device is 200m or so, by 80m/min speed of production
Measuring and calculating, left the artificial treatment time for less than 3 minutes, can not reserve the sufficient time and worker is allowed to handle abnormal conditions, while can not
Cable core length after ensuring fault point is satisfactory full-length.
The first wire storage device of the application, mobile using driving wheel driving mechanism driving storage line driving wheel, mobile distance passes through
The position of the straining pulley of front end is adjusted, and such a configuration obviates the additional tension that guide wheels more when long length storage line generate, energy
Accomplish small tension control under long length, meet optical cable production requirement, so the first wire storage device of the application can increase storage line
Driving wheel and the guide wheel the piece number of storage line fixed wheel and the length of the first guide rail, storage line length can achieve 2~3km.
The production method of the optical cable of the application makes cabling procedure and sheath process close two by the way that the first wire storage device is arranged
One production avoids the circulation of semi-finished product cable core, can greatly improve production efficiency.
In the present invention wherein an embodiment, the first wire storage device further includes the directive wheel being rotatably installed on tension bracket,
Cable core is wound on tension fixed wheel and tension driving wheel again after passing through the directive wheel.
By the way that guide roller is arranged, facilitates cable core to be oriented to, be preferably wound on tension fixed wheel and tension driving wheel.
In the present invention wherein an embodiment, the cable core production equipment includes reinforcer actinobacillus device, beam tube unwrapping wire dress
It sets, gasket for packing actinobacillus device, yarn stranding device and yarn bundler；
Metal tape welder, the metal tape welder are provided between first wire storage device and sheath extrusion moulding apparatus
Metal tape is enclosed for receiving the cable core from the first wire storage device, and in the outside weldings of cable core one；
The second wire storage device is provided between sheath extrusion moulding apparatus and take-up, the second wire storage device is for receiving and depositing
The optical cable from sheath extrusion moulding apparatus is stored up, and optical cable is delivered to take-up.
When practice, in order to realize that continuous cable core pricks yarn demand, yarn bundler can use Publication No.
High speed bundling machine with yarn after-combustion function disclosed in the patent document of CN201035198Y.
Second wire storage device can use structure same as active wire storage device, can also be filled using passive type storage line
It sets, it, can be using optical cable production buffer unit disclosed in Publication No. CN106927294A patent document when such as practice.
In optical cable industry, need to be known as arranging in this process industry in optical cable is layer-by-layer, neat winding to take-up reel tool
Line, and need to be pierced by disk tool side and fixation for 1~10 meter of the starting of optical cable inner end before winding displacement, being known as inner end in industry reserves, interior
It is the essential a part of optical cable industry winding displacement process that end is reserved.The disk tool of winding optical cable includes barrel and coaxially connected is expecting
Two support plates at cylinder both ends, support plate middle part have location hole, and support plate also has threading hole on the outside of barrel, including being used for
When holding reservation operations, for being routed through.Prior art discloses a variety of equipment for capableing of automatic takeup, but these equipment do not have
The reserved structure in inner end is related to, i.e., inner end is reserved still needs artificial whole process to be operated, and labor intensity of workers is big.
In view of the above-mentioned problems, the application is improved for take-up, it is described in the present invention wherein an embodiment
Take-up includes:
Portal frame has the first track on portal frame；
Two material collecting arms are slidably arranged on first track, and two material collecting arms are respectively the first material collecting arm and
Two material collecting arms, the opposite side of two material collecting arms are rotatably equipped with chuck top；
Take-up motor is installed therein on a material collecting arm, the chuck top rotation on material collecting arm where driving；
Optical cable future part mechanism is mounted on the first material collecting arm, for receiving the optical cable of the threading hole across disk tool, and makes light
Cable is pulled out from threading hole, reserves setting length；And
Optical cable fixed mechanism is mounted on the first material collecting arm, for optical cable to be fixed on disk tool after the completion of optical cable future part
Support plate on；
The optical cable future part mechanism includes:
Fluted disc is rotatably installed on the first material collecting arm, and on the first material collecting arm chuck top it is coaxial, the fluted disc and
There is one direction drive mechanism, when fluted disc is rotated around first direction, fluted disc and chuck between chuck top on first material collecting arm
Top relatively rotates, and when fluted disc is rotated around second direction, is able to drive chuck top and rotates synchronously, the first direction and second
It is contrary；
First motor is movably arranged on the first material collecting arm, is equipped with first gear on the output shaft of first motor；
First cylinder is mounted on the first material collecting arm, for controlling first motor activity, makes the first gear of first motor
It is engaged with the fluted disc or first gear is made to be detached from the fluted disc；
Wire clipping component is mounted on fluted disc, for clamping the optical cable from disk tool threading hole.
Material collecting arm can be moved along the first track, clamp the location hole or release that disk has so as to come directly towards by chuck
Sale at reduced prices tool.Take-up working principle is as follows: the end of optical cable passes through threading hole by artificial or other mechanical equipments, into light
Cable is clamped after reserving mechanism by wire clipping component, and then first motor works, and engages band active toothed disk by first gear and fluted disc
It is rotated around first direction, because of the effect of one direction drive mechanism, the chuck top on the first material collecting arm will not be rotated synchronously, light
Cable can have relative to disk and move under the action of clamping component, and the threading hole further having from disk pulls out, and can carry out light automatically
Cable reservation operations, after the completion of reserving, optical cable is fixed in the support plate of disk tool, then the first gas by the work of optical cable fixed mechanism
The piston rod of cylinder stretches out, and drives first motor activity, and first gear is made to be detached from the fluted disc, and take-up motor works at this time, drives
Chuck top around second direction rotate, because of the effect of one direction drive mechanism, chuck top and fluted disc can rotate synchronously, i.e., this
When can carry out winding optical cable operation.
When practice, first direction is that clockwise, second direction is counterclockwise；Either, first direction
For counterclockwise, second direction is clockwise.
The application take-up can be realized automatic inner end reservation operations for the optical cable across threading hole.Relative to
For existing manual operation, production efficiency can be effectively improved.
In the present invention wherein an embodiment, the circumferential direction of the fluted disc is provided with more location guides, pacifies on location guide
Equipped with locating piece, each locating piece is identical away from fluted disc axial line distance, and the wire clipping component clamps the position of optical cable away from fluted disc axis
Distance is more than or equal to distance of the locating piece away from fluted disc axis, and locating piece is used to support optical cable, facilitates the reserved winding of optical cable.Pass through
The location guide and locating piece of setting when so that optical cable being drawn out, can be wrapped in the outside of locating piece, this can be effectively improved
Reserve the quality of operation in inner end.
When practice, location hole can also adjust the position on location guide, to be adapted to various sizes of disk tool, than
As locating piece is set on location guide, and fixed by fastener.
In the present invention wherein an embodiment, the wire clipping component includes the clamping cylinder being fixed on fluted disc, clamps gas
It is fixed with clamping matrix on cylinder, gripping block is fixed on the piston rod of clamping cylinder, clamps the space between matrix and gripping block
For being passed through for optical cable, by the work of clamping cylinder, draws close gripping block mutually with clamping cylinder, optical cable is clamped.
In order to facilitate clamping cylinder reliably working, when practice, detection sensor can be installed in clamping component, used
In optical cable for sensing whether across the space clamped matrix and gripping block, clamping matrix and gripping block are passed through when detecting optical cable
Between space when, clamping cylinder works again, clamp optical cable.
In the present invention wherein an embodiment, the optical cable fixed mechanism includes:
Nailing cylinder is mounted on the first material collecting arm；
First ailing machine is fixed on the piston rod of nailing cylinder, for being fixed on optical cable after the completion of optical cable future part
In the support plate of disk tool.
After optical cable future part mechanism, which completes optical cable end inner end, to be reserved, launching U-shaped nail by the first ailing machine will be in optical cable
End is fixed in the support plate of disk tool.
In the present invention wherein an embodiment, there is sliding rail on the first material collecting arm, the nailing cylinder slide is arranged in cunning
On rail, optical cable fixed mechanism includes driving structure for driving nailing cylinder to move along sliding rail or including for by nailing gas
The fixed fixed structure on the slide rail of cylinder.
Sliding rail, which is arranged, can change the position of nailing cylinder, so as to be adapted to various sizes of disk tool, when practice,
Driving structure can be cylinder or screw pair, and fixed structure can be fastener.
In the present invention wherein an embodiment, there is the first rack gear on the portal frame, be mounted on two material collecting arms
Second gear and the second motor of driving second gear rotation, second gear are engaged with the first rack gear.When second motor rotates
Corresponding material collecting arm is able to drive to move on the first track.
In the present invention wherein an embodiment, take-up motor is mounted on the first material collecting arm；The one direction drive mechanism
Include:
Ratchet, it is coaxial fixed with chuck top；
Pawl is rotatably installed on fluted disc；
Elastic component, the trend rotated for having pawl to ratchet side.
In order to make chuck come directly towards more reliable drive disk tool rotation, it is preferred that the chuck top on the first material collecting arm has
Limited post has the limit hole that cooperates with the limited post in the support plate of disk tool.
In the present invention wherein in an embodiment, take-up further include two it is arranged side by side send disk track, two are sent disk
Be movably installed on track it is liftable send disk seat, it is described that disk seat is sent to be used to support disk tool.
Be arranged two side by side send disk track, cooperate two material collecting arms that can be moved on the first track, so that rewinding
Arm can work above disk track in any send, so that two are sent disk seat that can cooperate, one is sent disk seat that can transport receipts
The disk tool spooled, another send disk seat that can convey blank panel.This structure can be realized continuous production, greatly improve production effect
Rate.
In the present invention wherein an embodiment, take-up further includes threading mechanism, and the threading mechanism includes:
The side of portal frame is arranged in first rack, has the second track that is vertical or being obliquely installed in the first rack；
First lifting seat is movably arranged on second track；
First driving mechanism, for driving first lifting seat to move on the second track；
Rotation seat is rotatably installed in the first lifting seat；
First guide roller group, is mounted on rotation seat, for passing through for optical cable；
Third motor drives the movement of optical cables being located in the first guide roller group for driving the work of the first guide roller group；
Telescoping tube is mounted on rotation seat, and the end of telescoping tube has the second guide roller group, and the second guide roller group is for connecing
Receive the optical cable from the first guide roller group；
Telescopic cylinder has the second guide wheel group close to or far from disk for driving telescoping tube flexible；
The cylinder body of second cylinder, the second cylinder is rotatably installed in first lifting seat, the piston rod of the second cylinder and rotation
Seat rotation connection, the second cylinder is for driving rotation seat to rotate.
First driving mechanism can use any one existing driving mechanism, for example can be combined using rack-and-pinion,
Drive belt configuration, screw rod auxiliary structure etc., the first driving mechanism can accurately control first lifting seat by servo motor
Position on two tracks.
First guide roller group and the second guide roller group include guide wheel setting up and down, and optical cable is passed through between guide wheel.It wears
Line mechanical work principle: the first driving mechanism can control first lifting seat lifting, wear the optical cable on telescoping tube with what disk had
String holes is substantially on same plane, the second cylinder operation, and the piston rod of the second cylinder stretches out, and drives rotation seat rotation setting
Angle, optical cable is just aligned the threading hole that disk has on telescoping tube at this time, and then telescopic cylinder works, and the second guide wheel group is driven to lean on
Optical cable, can reliably be passed through the threading hole of disk tool by nearly disk tool, the first guide roller group and the work of the second guide roller group.
When practice, it is preferred that when the piston rod of the second cylinder retraction, the central axis of telescoping tube is in chuck top
The axis of head.The threading mechanism of the application can realize threading function automatically, and can be adapted to the disk tool of sizes.
When practice, has winding optical cable in order to facilitate disk, rotation seat includes lower seat and the seat of honour, and the seat of honour can descend seat relatively
It moves back and forth, can specifically be realized by track and driving element, at this point, lower seat is rotatably installed in the first lifting seat,
The piston rod of second cylinder and lower seat are rotatablely connected, and the first guide roller group, third motor, telescoping tube, telescopic cylinder are installed in
On the seat of honour.This structure the seat of honour can be made to move back and forth when winding optical cable, be swung left and right to control cable, reliably
Carry out wind-up operation.
In the present invention wherein an embodiment, the threading mechanism further includes tangent line component, and the tangent line component includes:
Tangent line bar is mounted in the first rack, has stator on tangent line bar；
Cutting blade is slidably mounted on tangent line bar, has the space passed through for optical cable between cutting blade and stator；
Cylinder is cut, is mounted on tangent line bar, for driving cutting blade mobile to stator side, cutting is located at cutter
Optical cable between piece and stator.
It is mobile by control first lifting seat after the completion of disk tool winding, make optical cable between cutting blade and stator
Space, then cut cylinder and drive cutting blade mobile to stator side, cut off the light between cutting blade and stator
Cable, realization automatically cut off operation.
The beneficial effects of the present invention are: the production method of the optical cable of the application, makes stranding by the way that the first wire storage device is arranged
The production that process and sheath process are combined into one, avoids the circulation of semi-finished product cable core, can greatly improve production efficiency.
Detailed description of the invention:
Fig. 1 is the schematic diagram of the production system of optical cable；
Fig. 2 is the structural scheme of mechanism of the first wire storage device；
Fig. 3 is the side view of the first wire storage device；
Fig. 4 is the schematic diagram of disk tool；
Fig. 5 is the structural schematic diagram of take-up；
Fig. 6 is the schematic diagram that Fig. 5 is equipped with after disk tool；
Fig. 7 is the schematic diagram of the first material collecting arm；
Fig. 8 is the schematic diagram of threading mechanism；
Fig. 9 is the schematic diagram of another angle of threading mechanism.
Each appended drawing reference in figure are as follows:
1, the first wire storage device；2, reinforcer actinobacillus device；3, gasket for packing actinobacillus device；4, beam tube actinobacillus device；5, yarn
Line stranding device；6, yarn bundler；7, metal tape welder；8, sheath extrusion moulding apparatus；9, the second wire storage device；10, take-up
Device；12, support frame；13, the first guide rail；14, storage line fixed wheel；15, first movement block；16, storage line driving wheel；17, driving wheel drives
Mechanism；18, tension bracket；19, directive wheel；20, tension fixed wheel；21, tension driving wheel；22, the second guide rail；23, the second movable block；
24, cable core；25, disk has；26, barrel；27, support plate；28, location hole；29, threading hole；30, limit hole；31, portal frame；32,
First track；33, the first material collecting arm；34, the second material collecting arm；35, chuck comes directly towards；36, take-up motor；37, optical cable future part mechanism；
38, optical cable fixed mechanism；39, fluted disc；40, one direction drive mechanism；41, first motor；42, first gear；43, the first gas
Cylinder；44, wire clipping component；45, location guide；46, locating piece；47, clamping cylinder；48, matrix is clamped；49, gripping block；50, it beats
Follow closely cylinder；51, the first ailing machine；52, the first rack gear；53, the second motor；54, ratchet；55, pawl；56, limited post；57, it send
Disk track；58, disk seat is sent；59, threading mechanism；60, the first rack；61, the second track；62, first lifting seat；63, rotation seat；
64, the first guide roller group；65, third motor；66, telescoping tube；67, the second guide roller group；68, telescopic cylinder；69, the second gas
Cylinder；70, tangent line component；71, tangent line bar；72, stator；73, cutting blade；74, cylinder is cut；75, optical cable.
Specific embodiment:
Below with reference to each attached drawing, the present invention will be described in detail.
A kind of production method of optical cable, comprising the following steps:
(1) cable core is processed by cable core production equipment (not identifying in figure)；
(2) cable core processed is delivered to the first wire storage device, carries out online storage line；
(3) cable core of the first wire storage device is delivered to sheath extrusion moulding apparatus, external in cable core coats sheath, processes
To optical cable；
(4) optical cable from sheath extrusion moulding apparatus is received by take-up, and by optical cable winding to disk tool, obtains light
Cable finished disk.
The method of the continuous production optical cable of the application can cache cable core by the way that the first wire storage device is arranged, so that work
People's having time handles the cabling procedure problem, so that the production for being combined into one cabling procedure and sheath process, avoids
The circulation of semi-finished product cable core can greatly improve production efficiency.
As shown in Figure 1,2 and 3, the present embodiment also discloses a kind of production system of optical cable, for realizing above-mentioned optical cable
The production system of production method, optical cable includes:
Cable core production equipment, for producing cable core 24；
First wire storage device 1, for receiving and storing the cable core from cable core production equipment；
Sheath extrusion moulding apparatus 8 coats sheath for receiving the cable core from the first wire storage device, and in the external of cable core,
Processing obtains optical cable；And
Take-up 10 obtains light for receiving the optical cable from sheath extrusion moulding apparatus, and by optical cable winding to disk tool
Cable finished disk.
As shown in Figures 2 and 3, in this present embodiment, the first wire storage device 1 is active wire storage device, the first wire storage device 1
Include:
Support frame 12 is equipped with the first guide rail 13 on support frame 12；
Storage line fixed wheel 14 is rotatably installed on support frame 12；
First movement block 15 is movably arranged on the first guide rail 13, can be moved back and forth along 13 direction of the first guide rail；
Storage line driving wheel 16 is rotatably installed on first movement block 15；
Tension bracket 18, it is relatively fixed with support frame 12, the second guide rail 22 is installed on tension bracket 18；
Tension fixed wheel 20 is rotatably installed on tension bracket 18；
Second movable block 23 is movably arranged on the second guide rail 22, can be moved back and forth along 22 direction of the second guide rail；
Tension driving wheel 21 is rotatably installed on the second movable block 23；
Elastic mechanism (is omitted in figure and is not drawn into), for having tension driving wheel 21 to mobile far from 20 side of tension fixed wheel
Movement tendency；
Displacement sensor (is omitted in figure and is not drawn into), is mounted on tension bracket 18, for detecting the position of tension fixed wheel 20
Information；
Driving wheel driving mechanism 17, for driving first movement block 15 in the first guide rail 13 according to the signal of displacement sensor
It is mobile.
The optical cable finished disk of the present embodiment include disk tool and be wound on disk tool on optical cable.In the application, " by the first storage
The cable core of line apparatus is delivered to sheath extrusion moulding apparatus ", it is not limited to be directly entered shield after cable core comes out from the first wire storage device 1
Extrusion moulding apparatus 8 is covered, if being also possible to enter back into sheath extrusion moulding apparatus 8 after equipment for drying；Likewise, " being connect by take-up
Receive the optical cable from sheath extrusion moulding apparatus " it is not limited to be directly entered take-up after optical cable comes out from sheath extrusion moulding apparatus 8
10, if being also possible to enter back into take-up 10 after equipment for drying.
" storage line fixed wheel 14 is rotatably installed on support frame 12 " described in the application refers to both including directly rotational installation
The case where situation on support frame 12 also includes being rotatably installed on some component, and the component and support frame 12 are fixed to each other,
I.e. corresponding component is equivalent to a part of support frame 12 at this time.
" with the relatively-stationary tension bracket 18 of support frame 12 " described in the application, including tension bracket 18 is fixed on support frame
12, or the situation fixed with other structures, also include the case where that tension bracket 18 is structure as a whole with support frame 12.
When practice, displacement sensor can be linear displacement transducer.
When practice, elastic mechanism can be pressure spring or tension spring, or two magnetic patch；When for pressure spring, pressure spring
One end between tension fixed wheel 20 and tension driving wheel 21, the other end and the second movable block 23 cooperate, when for tension spring, tension spring
One end be located at side of the tension driving wheel 21 far from tension fixed wheel 20, the other end and the second movable block 23 cooperate, when for two magnetic
When block, a magnetic patch and tension bracket 18 are relatively fixed, another magnetic patch and the second movable block 23 are fixed, have between two magnetic patch
The magnetive attraction of interaction.
Driving wheel driving mechanism 17 can be power drive motor, be equipped with idler wheel, idler wheel and first on first movement block 15
Guide rail 13 cooperates, and driving motor drives idler wheel rotation.When practice, the first guide rail 13 can also be rack structure, at this time the
The gear with rack gear cooperation can be set on one movable block 15, driving wheel driving motor sliding tooth wheel rotates at this time.
The working principle of first wire storage device 1: when work, cable core 24 is first wound on tension driving wheel 21 and tension fixed wheel 20
On, it is then wound on storage line fixed wheel 14 and storage line driving wheel 16 again, last output outward.When storage line, cable core enters the first storage line
The linear velocity of device 1 is greater than the linear velocity that cable core comes out from the first wire storage device 1, at this time work of the tension driving wheel 21 in elastic mechanism
Mobile to the side far from tension fixed wheel 20 under, displacement sensor detects the position deviation of tension fixed wheel 20, driving wheel driving
Mechanism 17 drives first movement block 15 to the side movement far from storage line fixed wheel 14, storage line length according to the signal of displacement sensor
Increase；When shrinking storage line, the linear velocity that cable core enters the first wire storage device 1 is less than the line that cable core comes out from the first wire storage device 1
Speed, tension driving wheel 21 overcomes the active force of elastic mechanism at this time, to mobile, the displacement sensor close to the side of tension fixed wheel 20
The position deviation of tension fixed wheel 20 is detected, driving wheel driving mechanism 17 drives first movement block 15 according to the signal of displacement sensor
To, storage line length reduction mobile close to the side of storage line fixed wheel 14.
The first wire storage device 1 of the application, the distance for driving storage line driving wheel 16 mobile, mobile using driving wheel driving mechanism 17
It is adjusted by the position of the straining pulley of front end, such a configuration obviates additional that guide wheels more when long length storage line generate
Power can accomplish small tension control under long length, meet optical cable production requirement, so the first wire storage device 1 of the application can increase
The guide wheel the piece number of storage line driving wheel 16 and storage line fixed wheel 14 and the length of the first guide rail 13, storage line length is added to can achieve 2~3km.
The production method of the optical cable of the application can cache cable core by the way that the first wire storage device is arranged, so that worker is sometimes
Between handle the cabling procedure problem, the production for being combined into one cabling procedure and sheath process avoids semi-finished product cable core
Circulation, production efficiency can be greatly improved.
As shown in Figure 1,2 and 3, in this present embodiment, the first wire storage device 1 further includes being rotatably installed on tension bracket 18
Directive wheel 19, cable core are wound on tension fixed wheel 20 and tension driving wheel 21 again after passing through directive wheel 19.By the way that guide roller, side is arranged
Just cable core is oriented to, and is preferably wound on tension fixed wheel 20 and tension driving wheel 21.
In other embodiments, the first wire storage device can also use existing wire storage device structure.
As shown in Figure 1, in this present embodiment, cable core production equipment include reinforcer actinobacillus device 2, beam tube actinobacillus device 4,
Gasket for packing actinobacillus device 3, yarn stranding device 5 and yarn bundler 6；
Metal tape welder 7, metal tape welder 7 are provided between first wire storage device 1 and sheath extrusion moulding apparatus 8
Metal tape is enclosed for receiving the cable core from the first wire storage device 1, and in the outside weldings of cable core one；
The second wire storage device 9 is provided between sheath extrusion moulding apparatus 8 and take-up 10, the second wire storage device 9 is for connecing
The optical cable from sheath extrusion moulding apparatus 8 is received and stored, and optical cable is delivered to take-up 10.
When practice, in order to realize that continuous cable core pricks yarn demand, yarn bundler 6 can use Publication No.
High speed bundling machine with yarn after-combustion function disclosed in the patent document of CN201035198Y.
Second wire storage device 9 can use structure same as active wire storage device, can also use passive type storage line
Device, it can use the prior art, when such as practice, can be disclosed using Publication No. CN106927294A patent document
Optical cable production use buffer unit.
In optical cable industry, need to be known as arranging in this process industry in optical cable is layer-by-layer, neat winding to take-up reel tool
Line, and need to be pierced by disk tool side and fixation for 1~10 meter of the starting of optical cable inner end before winding displacement, being known as inner end in industry reserves, interior
It is the essential a part of optical cable industry winding displacement process that end is reserved.As shown in figure 4, the disk tool 25 of winding optical cable 75 includes barrel
26 and coaxially connected two support plates 27 at 26 both ends of barrel, there is location hole 28 in the middle part of support plate 27, support plate 27 is being expected
26 outside of cylinder also has threading hole 29, is used in inner end reservation operations, for being routed through.Prior art discloses it is a variety of can
The equipment of automatic takeup, but the structure that these equipment are not reserved without reference to inner end, i.e. inner end are reserved or need artificial complete
Cheng Jinhang operation, labor intensity of workers are big.
In view of the above-mentioned problems, the application is improved for take-up 10, as shown in Fig. 5,6 and 7, in the present embodiment
In, take-up 10 includes:
Portal frame 31 has the first track 32 on portal frame 31；
Two material collecting arms are slidably arranged on the first track 32, and two material collecting arms are respectively the first material collecting arm 33 and
Two material collecting arms 34, the opposite side of two material collecting arms are rotatably equipped with chuck top 35；
Take-up motor 36 is installed therein on a material collecting arm, and the chuck on material collecting arm where driving comes directly towards 35 turns
It is dynamic；
Optical cable future part mechanism 37 is mounted on the first material collecting arm 33, for receiving the optical cable of the threading hole 29 across disk tool
75, and pull out optical cable 75 from threading hole 29, reserve setting length；And
Optical cable fixed mechanism 38 is mounted on the first material collecting arm 33, for consolidating optical cable 75 after the completion of optical cable 75 is reserved
It is scheduled in the support plate 27 of disk tool；
Optical cable future part mechanism 37 includes:
Fluted disc 39 is rotatably installed on the first material collecting arm 33, and comes directly towards 35 coaxial, teeth with the chuck on the first material collecting arm 33
There is one direction drive mechanism 40 between chuck top 35 on disk 39 and the first material collecting arm 33, fluted disc 39 is (suitable around first direction
Hour hands) rotation when, fluted disc 39 and chuck top 35 relatively rotate, being capable of band when rotation that fluted disc 39 is (counterclockwise) around second direction
Dynamic chuck top 35 rotates synchronously, and first direction is opposite with second direction；
First motor 41 is movably arranged on the first material collecting arm 33, the first tooth is equipped on the output shaft of first motor 41
Wheel 42；
First cylinder 43 is mounted on the first material collecting arm 33, for controlling 41 activity of first motor, makes first motor 41
First gear 42 engages with fluted disc 39 or first gear 42 is made to be detached from fluted disc 39；
Wire clipping component 44 is mounted on fluted disc 39, for clamping the optical cable 75 from disk tool threading hole 29.
Material collecting arm can be moved along the first track 32, so as to clamp the location hole that disk 99 has by chuck top 35
28 or release disk tool.10 working principle of take-up is as follows: the end of optical cable 75 is passed through by artificial or other mechanical equipments
Threading hole 29, into optical cable future part mechanism 37 after clamped by wire clipping component 44, then first motor 41 work, pass through first gear
42 rotate with the band active toothed disk 39 that engages of fluted disc 39 around first direction, because of the effect of one direction drive mechanism 40, the first rewinding
Chuck top on arm 33 35 will not rotate synchronously, and optical cable can be under the action of clamping component, opposite disk tool movement, further from
The threading hole 29 of disk tool pulls out, and can carry out optical cable future part operation automatically, and after the completion of reserving, optical cable fixed mechanism 38 works,
Optical cable is fixed in the support plate 27 of disk tool, then the piston rod of the first cylinder 43 stretches out, and drives 41 activity of first motor, makes
First gear 42 is detached from fluted disc 39, and take-up motor 36 works at this time, drives chuck top 35 to rotate around second direction, because of folk prescription
Effect to drive mechanism 40, chuck top 35 and fluted disc 39 can rotate synchronously, i.e., can carry out the operation of winding optical cable at this time.
In this present embodiment, it " when fluted disc is (counterclockwise) around second direction rotation, is able to drive chuck top and rotates synchronously ",
Also referred to as, when chuck top is around second direction rotation, it is able to drive fluted disc synchronous rotation.
The application take-up 10 can be realized automatic inner end reservation operations for the optical cable across threading hole 29.Phase
For existing manual operation, production efficiency can be effectively improved.
As shown in fig. 7, in this present embodiment, the circumferential direction of fluted disc 39 is provided with more location guides 45, on location guide 45
Locating piece 46 is installed, each locating piece 46 is identical away from 39 axial line distance of fluted disc, and wire clipping component 44 clamps the position of optical cable away from fluted disc
The distance of 39 axis is more than or equal to distance of the locating piece 46 away from 39 axis of fluted disc, and locating piece 46 is used to support optical cable, facilitates optical cable
Reserved winding.By the location guide 45 and locating piece 46 of setting, when so that optical cable being drawn out, locating piece 46 can be wrapped in
Outside, this can effectively improve inner end reserve operation quality.
When practice, location hole 28 can also adjust the position on location guide 45, to be adapted to various sizes of disk
Tool, such as locating piece 46 are set on location guide 45, and are fixed by fastener.
As shown in fig. 7, in this present embodiment, wire clipping component 44 includes the clamping cylinder 47 being fixed on fluted disc 39, clamp
It is fixed on cylinder 47 and clamps matrix 48, gripping block 49 is fixed on the piston rod of clamping cylinder 47, clamp matrix 48 and clamped
Space between block 49, by the work of clamping cylinder 47, keeps gripping block 49 and clamping cylinder 47 mutual for passing through for optical cable
It draws close, optical cable is clamped.
In order to facilitate 47 reliably working of clamping cylinder, when practice, detection sensor can be installed in clamping component,
For optical cable for sensing whether across the space clamped matrix 48 and gripping block 49, clamping matrix 48 is passed through when detecting optical cable
When space between gripping block 49, clamping cylinder 47 works again, clamps optical cable.
As shown in Fig. 5 and Fig. 7, in this present embodiment, optical cable fixed mechanism 38 includes:
Nailing cylinder 50 is mounted on the first material collecting arm 33；
First ailing machine 51, is fixed on the piston rod of nailing cylinder 50, for consolidating optical cable after the completion of optical cable future part
It is scheduled in the support plate 27 of disk tool.
After optical cable future part mechanism 37, which completes optical cable end inner end, to be reserved, U-shaped nail is launched for light by the first ailing machine 51
Cable inner end is fixed in the support plate 27 of disk tool.
When practice, sliding rail can be set on the first material collecting arm 33, nailing cylinder 50 is slidably arranged on sliding rail, optical cable
Fixed mechanism 38 includes driving structure for driving nailing cylinder 50 to move along sliding rail or including for by nailing cylinder 50
Fixed fixed structure on the slide rail.Sliding rail, which is arranged, can change the position of nailing cylinder 50, so as to be adapted to different sizes
Disk tool, when practice, driving structure can be cylinder or screw pair, and fixed structure can be fastener.
As shown in Fig. 5 and Fig. 7, in this present embodiment, there is the first rack gear 52 on portal frame 31, be respectively mounted on two material collecting arms
There is second gear and drive the second motor 53 of second gear rotation, second gear is engaged with the first rack gear 52.Second motor
Corresponding material collecting arm is able to drive when 53 rotation to move on the first track 32.
As shown in fig. 7, in this present embodiment, take-up motor 36 is mounted on the first material collecting arm 33；One direction drive mechanism
40 include:
Ratchet 54, it is coaxial fixed with chuck top 35；
Pawl 55 is rotatably installed on fluted disc 39；
Elastic component, the trend rotated for having pawl 55 to 54 side of ratchet.
For the drive disk tool rotation for keeping chuck top 35 more reliable, it is preferred that the chuck top on the first material collecting arm 33
35 have limited post 56, have the limit hole 30 cooperated with limited post 56 in the support plate 27 of disk tool.
As it can be seen in figures 5 and 6, in this present embodiment, take-up 10 further include two it is arranged side by side send disk track 57, two
It is a send be movably installed on disk track 57 it is liftable send disk seat 58, send disk seat 58 be used to support disk 27 tool.
Be arranged two side by side send disk track 57, cooperate two material collecting arms that can be moved on the first track 32 so that
Material collecting arm can work above disk track 57 in any send, so that two are sent disk seat 58 that can cooperate, one is sent disk seat 58
The disk tool wound can be transported, another send disk seat 58 that can convey blank panel.This structure can be realized continuous production, greatly
It is big to improve production efficiency.
As shown in Fig. 5,8 and 9, in this present embodiment, take-up 10 further includes threading mechanism 59, and threading mechanism 59 wraps
It includes:
First rack 60 is arranged in the side of portal frame 31, has second vertically or be obliquely installed in the first rack 60
Track 61；
First lifting seat 62 is movably arranged on the second track 61；
First driving mechanism, for driving first lifting seat 62 to move on the second track 61；
Rotation seat 63 is rotatably installed in first lifting seat 62；
First guide roller group 64, is mounted on rotation seat 63, for passing through for optical cable；
Third motor 65 drives the optical cable being located in the first guide roller group 64 for driving the work of the first guide roller group 64
It is mobile；
Telescoping tube 66 is mounted on rotation seat 63, and the end of telescoping tube 66 has the second guide roller group 67, the second guide roller
Group 67 is for receiving the optical cable from the first guide roller group 64；
Telescopic cylinder 68 makes 19 groups of the second directive wheel to have close to or far from disk for driving telescoping tube 66 flexible；
The cylinder body of second cylinder 69, the second cylinder 69 is rotatably installed in first lifting seat 62, the piston of the second cylinder 69
Bar and rotation seat 63 are rotatablely connected, and the second cylinder 69 is for driving rotation seat 63 to rotate.
First driving mechanism can use any one existing driving mechanism, for example can be combined using rack-and-pinion,
Drive belt configuration, screw rod auxiliary structure etc., the first driving mechanism can accurately be controlled first lifting seat 62 by servo motor and existed
Position on second track 61.
First guide roller group 64 and the second guide roller group 67 include guide wheel setting up and down, and optical cable is worn between guide wheel
It crosses.59 working principle of threading mechanism: the first driving mechanism can control the lifting of first lifting seat 62, make the optical cable on telescoping tube 66
It is substantially on same plane with the threading hole 29 of disk tool, the piston rod of the work of the second cylinder 69, the second cylinder 69 stretches out, and drives
The angle of the rotation setting of rotation seat 63, optical cable is just aligned the threading hole 29 that disk has on telescoping tube 66 at this time, then telescopic cylinder
68 work drive 19 groups of the second directive wheel to have close to disk, and the first guide roller group 64 and the work of the second guide roller group 67 can be by light
Cable reliably passes through the threading hole 29 of disk tool.
When practice, it is preferred that when the piston rod of the second cylinder 69 retraction, the central axis of telescoping tube 66 is in folder
The axis of disk top 35.The threading mechanism 59 of the application can realize threading function automatically, and can be adapted to the disk of sizes
Tool.
When practice, in order to facilitate disk have winding optical cable, rotation seat 63 include lower seat and the seat of honour, the seat of honour can relatively under
Seat moves back and forth, and can specifically be realized by track and driving element, at this point, lower seat is rotatably installed in first lifting seat 62,
The piston rod of second cylinder 69 and lower seat are rotatablely connected, the first guide roller group 64, third motor 65, telescoping tube 66, telescopic cylinder
68 are installed on the seat of honour.This structure the seat of honour can be made to move back and forth, to control cable or so when winding optical cable
It waves, reliably carries out wind-up operation.
As shown in FIG. 8 and 9, in this present embodiment, threading mechanism 59 further includes tangent line component 70, and tangent line component 70 includes:
Tangent line bar 71 is mounted in the first rack 60, has stator 72 on tangent line bar 71；
Cutting blade 73 is slidably mounted on tangent line bar 71, is had between cutting blade 73 and stator 72 and is passed through for optical cable
Space；
Cylinder 74 is cut, is mounted on tangent line bar 71, for driving cutting blade 73 mobile to 72 side of stator, cuts off position
Optical cable between cutting blade 73 and stator 72.
It is mobile by control first lifting seat 62 after the completion of disk tool winding, so that optical cable is located at cutting blade 73 and stator
Then space between 72 cuts cylinder 74 and drives cutting blade 73 mobile to 72 side of stator, cutting is located at cutting blade 73
Optical cable between stator 72, realization automatically cut off operation.
The entire workflow of take-up 10:
Optical cable production works to default segment length → tangent line component 70, cuts off optical cable 75, and clamping cylinder 47 works, and makes gripping block
49 are located remotely from each other far from 48 → two material collecting arms of matrix are clamped, and the disk tool for winding optical cable falls into one of them and send on disk seat 58 simultaneously
By send disk track 57 transport → another send the empty disk tool on disk seat 58 to be sent into, two material collecting arms cooperate, and clamp new
Disk tool, and make disk have threading hole 29 be located at disk tool surface → the second cylinder 69 work, make rotation seat 63 rotation, telescoping tube
Optical cable on 66 be just aligned disk tool 29 → telescoping tube of threading hole 66 work, make 19 groups of the second directive wheel close to disk tool → third
Motor 65 works, and optical cable inner end end is pierced by threading hole 29, enters optical cable inner end end and clamps matrix 48 and gripping block 49
Between → work of clamping cylinder 47, optical cable inner end end → first cylinder 43 work is clamped, first gear 42 and fluted disc 39 are nibbled
Conjunction → first motor 41 rotates, and band active toothed disk 39 rotates, and 65 synchronous workings of third motor → wire clipping component 44 drives optical cable at this time
After being wound on 46 outside → optical cable of locating piece completion preset length (1~10 meter) pre-wound in advance, first motor 41 stops operating → the first
Ailing machine 51 launches U-shaped nail and optical cable inner end is fixed in the support plate 27 of disk tool → optical cable inner end self-threading, reserved completion
The work of → the first cylinder 43 makes first gear 42 be detached from 39 → telescopic cylinder of fluted disc 68 and bounces back, and telescoping tube 66 shrinks the → the second gas
Cylinder 69 is shunk, and rotation seat 63 resets, while material collecting arm is traversing to 66 side of telescoping tube along 31 crossbeam of portal frame, and rotation seat 63 rotates
Reset amplitude and the traversing amplitude of material collecting arm be consistent → and rotation seat 63 is reset to the initial position (central axis of telescoping tube 66
Axis in chuck top 35) → each reset completion → take-up motor 36 rotates, and drive chuck to come directly towards the tool rotation of 35 drive disks
Turn → start the automatic row's of receipts optical cable, optical cable future part mechanism 37 comes directly towards 35 synchronous rotaries with chuck.
When practice, optical cable is wound for convenience, and it is mobile to can control entire 59 transverse reciprocating of threading mechanism, can also be with
The first guide roller group 64, third motor 65 and the movement of 66 transverse reciprocating of telescoping tube are only controlled, i.e. rotation seat 63 is described above
Upper and lower holder structure.
The production method of the present embodiment optical cable is combined into one cabling procedure and sheath process by the first wire storage device 1
Production, cancel the transfer of semi-finished product cable core, the take-up 10 of use can self-threading, automatic receive winding displacement and automatic loading and unloading disk
Unit, whole system intelligence degree is high, can greatly improve production efficiency.
The above description is only a preferred embodiment of the present invention, not thereby limits scope of patent protection of the invention, all
It is directly or indirectly to be used in other relevant technologies with equivalent structure transformation made by description of the invention and accompanying drawing content
Field similarly includes within the scope of the present invention.
Claims (13)
1. a kind of production method of optical cable, which comprises the following steps:
(1) cable core is processed by cable core production equipment；
(2) cable core processed is delivered to the first wire storage device, carries out online storage line；
(3) cable core of the first wire storage device is delivered to sheath extrusion moulding apparatus, external in cable core coats sheath, and processing obtains light
Cable；
(4) by take-up receive the optical cable from sheath extrusion moulding apparatus, and by optical cable winding to disk tool on, obtain optical cable at
Product disk.
2. the production method of optical cable as described in claim 1, which is characterized in that based on the first wire storage device in step (2)
Dynamic formula wire storage device, first wire storage device include:
Support frame is equipped with the first guide rail on support frame；
Storage line fixed wheel, rotational installation is on the support frame；
First movement block is movably arranged on first guide rail, can be moved back and forth along the first guide rail direction；
Storage line driving wheel is rotatably installed on the first movement block；
Tension bracket, it is relatively fixed with support frame, the second guide rail is installed on tension bracket；
Tension fixed wheel, is rotatably installed on tension bracket；
Second movable block is movably arranged on second guide rail, can be moved back and forth along the second guide rail direction；
Tension driving wheel is rotatably installed on the second movable block；
Elastic mechanism, for having tension driving wheel to the movement tendency mobile far from tension fixed wheel side；
Displacement sensor is mounted on tension bracket, for detecting the location information of tension fixed wheel；
Driving wheel driving mechanism, for driving first movement block to move on the first guide rail according to the signal of displacement sensor；
First wire storage device further includes the directive wheel being rotatably installed on tension bracket, and cable core is wound on again after passing through the directive wheel
On tension fixed wheel and tension driving wheel.
3. a kind of production system of optical cable characterized by comprising
Cable core production equipment, for producing cable core；
First wire storage device, for receiving and storing the cable core from cable core production equipment；
Sheath extrusion moulding apparatus coats sheath for receiving the cable core from the first wire storage device, and in the external of cable core, processes
To optical cable；And
Take-up obtains optical cable finished product for receiving the optical cable from sheath extrusion moulding apparatus, and by optical cable winding to disk tool
Disk.
4. the production system of optical cable as claimed in claim 3, which is characterized in that the first wire storage device is active storage line dress
It sets, first wire storage device includes:
Support frame is equipped with the first guide rail on support frame；
Storage line fixed wheel, rotational installation is on the support frame；
First movement block is movably arranged on first guide rail, can be moved back and forth along the first guide rail direction；
Storage line driving wheel is rotatably installed on the first movement block；
Tension bracket, it is relatively fixed with support frame, the second guide rail is installed on tension bracket；
Tension fixed wheel, is rotatably installed on tension bracket；
Second movable block is movably arranged on second guide rail, can be moved back and forth along the second guide rail direction；
Tension driving wheel is rotatably installed on the second movable block；
Elastic mechanism, for having tension driving wheel to the movement tendency mobile far from tension fixed wheel side；
Displacement sensor is mounted on tension bracket, for detecting the location information of tension fixed wheel；
Driving wheel driving mechanism, for driving first movement block to move on the first guide rail according to the signal of displacement sensor；
First wire storage device further includes the directive wheel being rotatably installed on tension bracket, and cable core is wound on again after passing through the directive wheel
On tension fixed wheel and tension driving wheel.
5. the production system of optical cable as claimed in claim 3, which is characterized in that the cable core production equipment includes that reinforcer is put
Line apparatus, beam tube actinobacillus device, gasket for packing actinobacillus device, yarn stranding device and yarn bundler；
Metal tape welder is provided between first wire storage device and sheath extrusion moulding apparatus, the metal tape welder is used for
The cable core from the first wire storage device is received, and encloses metal tape in the outside weldings of cable core one；
The second wire storage device is provided between sheath extrusion moulding apparatus and take-up, the second wire storage device is come for receiving and storing
Take-up is delivered to from the optical cable of sheath extrusion moulding apparatus, and by optical cable.
6. the production system of optical cable as claimed in claim 3, which is characterized in that the take-up includes:
Portal frame has the first track on portal frame；
Two material collecting arms are slidably arranged on first track, and two material collecting arms are respectively that the first material collecting arm and second are received
Expect arm, the opposite side of two material collecting arms is rotatably equipped with chuck top；
Take-up motor is installed therein on a material collecting arm, the chuck top rotation on material collecting arm where driving；
Optical cable future part mechanism is mounted on the first material collecting arm, for receive across disk tool threading hole optical cable, and make optical cable from
Threading hole pulls out, and reserves setting length；And
Optical cable fixed mechanism is mounted on the first material collecting arm, for optical cable to be fixed on to the branch of disk tool after the completion of optical cable future part
On support plate；
The optical cable future part mechanism includes:
Fluted disc is rotatably installed on the first material collecting arm, and comes directly towards coaxial, the fluted disc and first with the chuck on the first material collecting arm
There is one direction drive mechanism, when fluted disc is rotated around first direction, fluted disc and chuck are come directly towards between chuck top on material collecting arm
It relatively rotates, when fluted disc is rotated around second direction, is able to drive chuck top and rotates synchronously, the first direction and second direction
On the contrary；
First motor is movably arranged on the first material collecting arm, is equipped with first gear on the output shaft of first motor；
First cylinder is mounted on the first material collecting arm, for controlling first motor activity, makes first gear and the institute of first motor
It states fluted disc engagement or first gear is made to be detached from the fluted disc；
Wire clipping component is mounted on fluted disc, for clamping the optical cable from disk tool threading hole.
7. the production system of optical cable as claimed in claim 6, which is characterized in that the circumferential direction of the fluted disc is provided with more positioning
Guide rod is equipped with locating piece on location guide, and each locating piece is identical away from fluted disc axial line distance, and the wire clipping component clamps optical cable
Distance of the position away from fluted disc axis is more than or equal to distance of the locating piece away from fluted disc axis, and locating piece is used to support optical cable, facilitates light
The reserved winding of cable.
8. the production system of optical cable as claimed in claim 7, which is characterized in that the wire clipping component includes being fixed on fluted disc
Clamping cylinder, be fixed with clamping matrix on clamping cylinder, gripping block be fixed on the piston rod of clamping cylinder, clamp matrix and
Space between gripping block is used to pass through for optical cable, by the work of clamping cylinder, draws close gripping block mutually with clamping cylinder,
Optical cable is clamped.
9. the production system of optical cable as claimed in claim 6, which is characterized in that the optical cable fixed mechanism includes:
Nailing cylinder is mounted on the first material collecting arm；
First ailing machine is fixed on the piston rod of nailing cylinder, for optical cable to be fixed on disk tool after the completion of optical cable future part
Support plate on.
10. the production system of optical cable as claimed in claim 6, which is characterized in that take-up motor is mounted on the first material collecting arm；
The one direction drive mechanism includes:
Ratchet, it is coaxial fixed with chuck top；
Pawl is rotatably installed on fluted disc；
Elastic component, the trend rotated for having pawl to ratchet side.
11. the production system of optical cable as claimed in claim 6, which is characterized in that on the portal frame have the first rack gear, two
It is mounted on second gear on a material collecting arm and drives the second motor of second gear rotation, second gear is nibbled with the first rack gear
It closes；Take-up further include two it is arranged side by side send disk track, two are sent and are movably installed with liftable send on disk track
Disk seat, it is described that disk seat is sent to be used to support disk tool.
12. the production system of optical cable as claimed in claim 6, which is characterized in that take-up further includes threading mechanism, described
Threading mechanism includes:
The side of portal frame is arranged in first rack, has the second track that is vertical or being obliquely installed in the first rack；
First lifting seat is movably arranged on second track；
First driving mechanism, for driving first lifting seat to move on the second track；
Rotation seat is rotatably installed in the first lifting seat；
First guide roller group, is mounted on rotation seat, for passing through for optical cable；
Third motor drives the movement of optical cables being located in the first guide roller group for driving the work of the first guide roller group；
Telescoping tube is mounted on rotation seat, and the end of telescoping tube has the second guide roller group, and the second guide roller group is come for receiving
From the optical cable of the first guide roller group；
Telescopic cylinder has the second guide wheel group close to or far from disk for driving telescoping tube flexible；
The cylinder body of second cylinder, the second cylinder is rotatably installed in first lifting seat, and the piston rod and rotation seat of the second cylinder turn
Dynamic connection, the second cylinder is for driving rotation seat to rotate.
13. the production system of optical cable as claimed in claim 12, which is characterized in that the threading mechanism further includes tangent line group
Part, the tangent line component include:
Tangent line bar is mounted in the first rack, has stator on tangent line bar；
Cutting blade is slidably mounted on tangent line bar, has the space passed through for optical cable between cutting blade and stator；
Cut cylinder, be mounted on tangent line bar, for driving cutting blade mobile to stator side, cutting be located at cutting blade and
Optical cable between stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811197212.8A CN109061825B (en) | 2018-10-15 | 2018-10-15 | Optical cable production method and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811197212.8A CN109061825B (en) | 2018-10-15 | 2018-10-15 | Optical cable production method and system |
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| CN109061825A true CN109061825A (en) | 2018-12-21 |
| CN109061825B CN109061825B (en) | 2023-10-20 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110255282A (en) * | 2019-06-06 | 2019-09-20 | 铜陵精迅特种漆包线有限责任公司 | A kind of line winder of enameled wire |
| CN112233861A (en) * | 2020-10-30 | 2021-01-15 | 中天科技海缆股份有限公司 | Cable sheath production line |
| CN112723024A (en) * | 2020-12-25 | 2021-04-30 | 天津市金桥焊材集团股份有限公司 | Novel spool transferring method |
| CN114265161A (en) * | 2021-12-07 | 2022-04-01 | 长飞光纤光缆股份有限公司 | High-speed preparation method and system suitable for 8-shaped optical cable |
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