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Equipment for forming gypsum wallboard

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Publication number
CN201036896Y
CN201036896Y CN 200720021200 CN200720021200U CN201036896Y CN 201036896 Y CN201036896 Y CN 201036896Y CN 200720021200 CN200720021200 CN 200720021200 CN 200720021200 U CN200720021200 U CN 200720021200U CN 201036896 Y CN201036896 Y CN 201036896Y
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CN
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Grant
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Prior art keywords
forming
device
box
utility
model
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CN 200720021200
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Chinese (zh)
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刘洪彬
张廷栓
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刘洪彬
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Abstract

The utility model relates to a forming device for gypsum wallboard belonging to the forming device for hollow wallboard and comprises a mixing stirring device, two swivel pipe core extractors and a forming box, a forming box running gear and a finished product hanging device. The utility model is characterized in that the forming box comprises at least four risers, a plurality of porous end plates, a bottom plate with the inside provided with concavo convex and a crown plate, wherein, only one of the risers is a dead plate and others are movable plates which are provided with drive units realizing parallel switching of the movable plates; the two swivel pipe core extractors which are respectively positioned at both sides of the forming box are provided with swivel pipes corresponding to the die cavity formed by the risers. The utility model has the advantages that the forming device has reasonable design, and can process four gypsum wallboards at a time, thereby greatly increasing work efficiency; moreover, the utility model is also characterized by high safety, electricity saving and labor saving.

Description

石膏墙板成型设备技术领域本实用新型涉及一种空心墙板成型设备,尤其涉及一种石膏墙板成型设备。 Gypsum wallboard forming BACKGROUND The present invention relates to a hollow wall molding apparatus, particularly to a gypsum wallboard forming apparatus. 背景技术目前,国内生产石膏空心墙板的常用设备,多为一次生产一块的设备,其生产效率低,现在有一种的石膏墙板成型设备, 一次仅能加工两块石膏墙板, 其生产效率还是比较低。 BACKGROUND At present, the domestic production of hollow gypsum wall board commonly used equipment, mostly for a piece of production equipment, production efficiency is low, there is now a gypsum wallboard molding equipment, machining time only two gypsum wallboard, its production efficiency It is still relatively low. 发明内容本实用新型是针对现有技术所存在的缺点,而提供了一种设计合理,能够大大地提高生产效率的石膏墙板成型设备的技术方案。 The present invention is directed to the prior art present drawbacks, to provide a reasonable design, can be greatly improved gypsum wallboard molding apparatus aspect of production efficiency. 本实用新型是通过如下技术措施实现的:它包括混料搅拌设备、转管抽芯机以及成型箱,成型箱行走装置,成品吊取装置,其特征是,所述的成型箱包括至少四个立板,多个多孔端板和内部带有凹凸形的底板和顶板,所述立板中仅有一个为固定板,其余为活动板,活动板设置有使其平行开合的驱动装置; 转管抽芯机有两台,分别位于成型箱的两侧,每台上设置有转管,分别与立板构成的模腔对应。 The present invention is achieved by the following technical measures: which comprises mixing a stirring device, gatling core pulling machine and a molding box, the molding box running means taking finished hanging means, wherein said forming box comprising at least four riser, a plurality of perforated plates and the inner end having an uneven shape of the floor and roof, said risers only a fixed plate, the moving plate is set to the remainder, the movable plate drive means so as to open and close in parallel; turn Pulling machine has two tubes, each side of the forming box is provided with a tube on each turn, each cavity corresponding to the configuration of the upright plate. 由于两侧均设置有转管抽芯机,可以采用一侧为两排转管的转管抽芯机,另一侧采用一排转管的转管抽芯机或者两侧均采用有两排转管的转管抽芯机,因此可以同时做3〜4块石膏墙板。 Since both sides of the core is provided with gatling pumping machine, one side can be used Gatling Gatling two rows of core pulling machine, using the other side of a row of Gatling Gatling core pulling machines or use on both sides there are two rows Gatling Gatling core pulling machine, it is possible to make gypsum wallboard 3 to 4 blocks simultaneously. 一次加工3块石膏墙板时, 采用立板4块,多孔端板3块,底板和顶板,构成3个模腔; -次加工4块石膏墙板时,立板采用5块,多孔端板4块,底板和顶板,构成4个模腔,这大大地提高了生产效率,降低了生产成本。 3 when processing a gypsum wallboard, by vertical plate 4, the porous end plate 3, floor and roof, constitute three cavities; - when processing four times gypsum wallboard, the upright plate 5 using a porous end plate 4, the bottom plate and the top plate, forming four mold cavities, which greatly improves the production efficiency, reduce production costs. 当然,当技术发展到一定程度时,转管抽芯机设置有3排或以上转管,进行抽管能够顺利不损坏石膏墙板时,本实用新型还可一次加工4块以上的石膏墙板,立板的数量相应增加。 Of course, when the technology to a certain extent, core pulling gatling discharge machine provided with three or more transfer tubes for pumping tube can be smoothly without damaging the gypsum wallboard, the present invention may also be more than one processing gypsum wallboard 4 , a corresponding increase in the number of risers. 当使用本实用新型实现一次做4块石膏墙板时,成型箱可以采用如下的结构:它包括五个立板,四个多孔端板,其中边板中的一个或者中间立板为固定板,其余为活动板,活动板之间可以通过连接件连接,连接件与液压缸连接。 When using the present invention to achieve a gypsum wallboard made four, forming box can adopt a structure: comprising a riser five, four perforated end plate, wherein a side plate or an intermediate plate fixed riser, the remainder may be connected by connection between the movable plate, the movable plate, a hydraulic cylinder connected to the connecting member. 本实用新型中的混料搅拌设备可以固定安装在支撑架上,搅拌设备包括固 The present invention may be fixed mixing stirring device mounted on a support frame, comprising a solid mixing equipment

定安装在支撑架上的漏斗,漏斗内安装有搅拌电机。 Mounted on the support frame fixed funnel, the funnel equipped with a stirring motor. 这样能够省电、省工,其安全性高。 This enables power-saving, labor saving, high safety. 在对应漏斗设置有上料装置,上料装置的上端与漏斗口位置对应。 Is provided with a funnel in the corresponding feeding device, the upper end of the funnel opening corresponding to the position of the feeding device. 这样自动化程度高,节省劳动力,可实现连续生产。 Such a high degree of automation, labor saving, continuous production can be realized. 本实用新型的进一步改进还有,在支撑架的上方设置有独立的桁车架,桁车架上安装有电动葫芦。 Further improvements of the present invention there is provided above the support frame has a separate truss frame is attached to the truss frame hoist. 这种桁车独立的设计,安全性高。 This trussed independent design and high security. 上述的活动板平行开合的驱动装置包括与成型箱底座固定联接的液压缸体,与液压缸体配合的活塞杆通过连接件与活动板连接,成型箱底座上设置有活动板平行移动的轨道。 Drive device of the movable plate parallel to the opening and closing hydraulic cylinder comprises a fixed molding box coupled to the base, cooperating with the cylinder block by a connecting member connecting the piston rod to the movable plate, forming the movable plate is provided with a bottom seat parallel movement track . 本实用新型中的液压缸有两个,其背对背安装或安装在一侧,中间立板固定安装在底座上。 Hydraulic cylinders in the present invention has two, or which is mounted on one side back to back, the intermediate vertical plate fixedly mounted on the base. 其中,成型箱行走装置包括安装在成型箱底座上的行走电机,减速机和链传动装置与行走轮联接。 Wherein the forming box includes a traveling apparatus mounted in a molding seat bottom travel motor, gear and chain drive means coupled with the running wheels. 综上所述,本实用新型的有益效果为,其设计合理,能够一次加工4块石膏墙板,大大地提高了工效,本实用新型还具有安全性能高,省电省工的特点。 In summary, the present invention beneficial effects, rational design, capable of processing a gypsum wallboard 4, greatly improved efficiency, the present invention also has high safety, labor saving features. 附图说明图1为本实用新型具体实施方式的机构示意图。 BRIEF DESCRIPTION OF novel mechanism schematic diagram specific embodiment of FIG 1 the present invention. 图2为图1的左视图。 FIG 2 is a left side view of FIG. 1. 图3为本实用新型具体实施方式中成型箱及其行走机构的结构示意图。 3 is a schematic structural diagram of the forming box and bogie new practical embodiment. 图中,1、立板,2、边板,3、中间立板,4、漏斗,5、电动葫芦,6、搅拌机,7、轨道,8、多孔端板,9、成型箱车,10、支撑架,11、开关阀,12、 液压站,13、连接件,14、扶手,15、桁车架,16、底板,17、顶板,18、固定支座,19、行走电机,20、行走轮,21、转管齿轮箱,22、转管,23、转管支架,24、成型箱,25、上料轮,26、上料电机,27、上料斗,28、转管车, 29、液压缸体,30、底座,31、上料架,32、转管减速机,33、转管车行走电机。 FIG, 1, the upright plate 2, side plates 3, an intermediate riser, 4, funnel, 5, electric hoist, 6, a stirrer, 7, track 8, the porous end plate 9, the forming box cars, 10, support frame 11, the switching valve 12, hydraulic station, 13, the connection member 14, armrests 15, truss frame 16, bottom plate 17, top plate 18, the fixed bearing 19, driving motor 20, walking wheel, 21, Gatling gear box 22, transfer tube 23, transfer tube holder 24, forming box 25, the feed wheel 26, the feed motor 27, the hopper 28, Gatling car, 29, the hydraulic cylinder 30, base 31, the rack 32, transfer gear pipe 33, the pipe transfer carriage traveling motors. 具体实施方式为能清楚说明本方案的技术特点,下面通过一个具体实施方式,并结合其附图,对本方案进行阐述。 DETAILED DESCRIPTION To clearly describe the technical features of the present embodiment, by a specific embodiment below, and in conjunction with the accompanying drawings, the present embodiment set forth. 如图l、图2、图3所示本实用新型为一种石膏墙板成型设备。 FIG. L, FIG. 2, FIG. 3 of the present invention shown as a gypsum wallboard molding apparatus. 下面以一次加工四块石膏墙板为例,对本具体实施方式进行简述。 In the following four primary processing gypsum wallboard, for example, specific embodiments of the present Description. 它包括混料搅拌设备、 Which comprises mixing stirring device,

转管抽芯机以及成型箱24,成型箱行走装置,成品吊取装置,成型箱24包括五个立板l,四个多孔端板8和内部带有凹凸形的底板16和顶板17,所述立板l中仅有一个为固定板,其余为活动板,其中活动板可以是边板2中的一个也可为中间立板3,本具体实施方式中采用的是中间立板3,所述的活动板设置有使其平行开合的驱动装置,具体采用的是活动板之间通过连接件13连接, 成型箱底座30上通过固定支座18固定联接有液压缸体29,与液压缸体29配合的活塞杆通过连接件13与活动板连接,当中间立板3为固定板时,液压缸29有两个,其可以采用背对背安装,中间立板3固定安装在底座30上。 Gatling core pulling unit 24 and a molding box, the molding box running means, means to take the finished suspension, forming box 24 includes five vertical panels L, four perforated plate 8 and the inner end plate 16 and a top plate 17 having an uneven shape, the said risers l only a fixed plate, the remainder of the movable plate, wherein the movable panel may be a side plate 2 may also be an intermediate vertical plate 3, the present embodiment is used in the intermediate vertical plate 3, the said movable plate is provided with drive means so as to open and close in parallel, is connected by using the specific connection between the movable plate 13, the base 30 forming box 29, the cylinder block and the hydraulic cylinder 18 is fixed by a fixing holder is coupled 29 with a piston rod connected to the movable plate member 13 is connected through, when the intermediate plate is fixed to the vertical plate 3, there are two hydraulic cylinders 29, mounted back to back which can be employed, intermediate upright plate 3 fixedly mounted on the base 30. 当然液压缸29也可采用两个,且安装在同侧,其安装方式和位置可以根据需要设置,只要达到平行开合的目的即可。 Of course, two hydraulic cylinders 29 may also be employed, and mounted on the same side, and the mounting position thereof may be provided as needed, as long as to reach the object of the parallel opening and closing. 所述的成型箱底座30上设置有活动板平行移动的轨道,如导向槽等可采用常规技术;成型箱行走装置包括安装在成型箱底座30上的行走电机19,如果可以通过减速机减速后再通过传动链与链轮链接,与链轮同轴安装有行走轮,行走轮20与轨道7配合,当采用低速电机时也可不使用减速机;当然这样传动方式有多种可以采用,如同步带传动等现有技术。 19, after the forming box includes a traveling means mounted on the driving motor 30. If the forming box base speed can be reduced by a reducer; disposed on the base 30 of the tank is molded using conventional techniques of the movable plate moves parallel to a track, such as guide grooves and the like through the transmission chain links with the sprocket, the sprocket coaxially mounted running wheels, the running wheels 20 with the rail 7, when the low-speed motor reducer also be used without; of course, there are numerous ways this drive may be employed, such as synchronous with the prior art transmission and the like. 如图1所示,所述的转管抽芯机有两台,分别位于成型箱24的两侧,每台上通过转管支架23设置有两排转管22,分别与五个立板1构成的四个模腔对应。 1, the Gatling core pulling machine has two, one on each side of the forming box 24, on each bracket 23 through the transfer tube is provided with two rows of transfer tube 22, respectively, and five vertical plates 1 four configuration corresponding to the cavity. 转管22由电机、减速机32和齿轮箱21驱动,转管抽芯机还设置有使其行走的行走电机33,行走电机33驱动行走轮,行走轮可沿着轨道运行,这可以采用现有技术实现。 Transfer tube 22 by a motor, speed reducer 32 and a gear box 21 is driven, rotation of the core pipe pumping machine is also provided with a running motor 33 so as walking, driving motor 33 drives the running wheels, the running wheel can run along the track, which now may be used there technology. 有混料搅拌设备固定安装在支撑架10上,在支撑架10的上方设置有独立的桁车架15,桁车架15上安装有电动葫芦5。 Mixing with a stirring apparatus fixedly mounted on the support frame 10 is provided with a separate truss frame 15 above the support frame 10, the hoist 5 is mounted on the truss frame 15. 所述的混料搅拌设备包括固定安装在支撑架10上的漏斗4,漏斗4内安装有搅拌电机。 Mixing said stirring apparatus comprises a funnel 10 is fixedly mounted on the support frame 4, the hopper 4 equipped with a stirring motor. 对应漏斗4设置有上料装置,上料装置的上端与漏斗口位置对应,这样可以实现自动上料,节省劳动力。 4 is provided with a corresponding hopper feeding means, feeding means and the upper end position corresponding to the funnel outlet, which allows for automatic feeding, labor saving. 该上料装置包括上料架31,位于上料架31上端的上料轮25,有上料电机26通过上料轮25带动上料架31上的导轨带动上料斗27进行升降运动,其也可以采用现有技术实现。 The feeding means comprises a rack 31, located on the rack feeding wheel 31 upper end 25, with a feeding motor 26 by the upper rail to drive the 31 rack upper feed wheel 25 drives a hopper 27 for lifting movement, which is also It can be achieved using the prior art. 当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例, 本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。 Of course, the foregoing description is not a limitation of the present invention, the present invention is also not limited to the example described above, variations of ordinary skill in the art within the spirit of the present invention is made, modifications, additions or substitutions should belong the scope of the present invention.

Claims (10)

1、 一种石膏墙板成型设备,它包括混料搅拌设备、转管抽芯机以及成型箱,成型箱行走装置,成品吊取装置,其特征是,所述的成型箱包括至少四个立板、多个多孔端板和内部带有凹凸形的底板和顶板,所述立板中仅有一个为固定板,其余为活动板,活动板设置有使其平行开合的驱动装置;转管抽芯机有两台,分别位于成型箱的两侧,每台上设置有转管,分别与立板构成的模腔对应。 A gypsum wallboard molding apparatus, which comprises mixing a stirring device, gatling core pulling machine and a molding box, the molding box running means taking finished hanging means, wherein said forming box comprising at least four upright plate, a plurality of perforated plates and the inner end having an uneven shape of the floor and roof, said risers only a fixed plate, the moving plate is set to the remainder, the movable plate drive means so as to open and close in parallel; Gatling Pulling machine has two, each side of the forming box is provided with a tube on each turn, each cavity corresponding to the configuration of the upright plate.
2、 根据权利要求1所述的石膏墙板成型设备,其特征是,所述的成型箱包括五个立板,其中边板中的一个或者中间立板为固定板,其余为活动板。 2, the gypsum wallboard forming apparatus according to claim 1, wherein said forming box includes five vertical panels, wherein a side plate or an intermediate plate fixed riser, the remainder of the movable plate.
3、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的混料搅拌设备固定安装在支撑架上。 3, or the gypsum wallboard forming apparatus according to claim 1 or 2, wherein said mixing stirring device mounted on the support frame is fixed.
4、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的在支撑架的上方设置有独立的桁车架,桁车架上安装有电动葫芦。 4, gypsum wallboard molding apparatus according to claim 1 or claim 2, wherein said frame is provided with a separate girders above the support frame, are mounted on the beam electric hoist frame.
5、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述活动板之间通过连接件连接,连接件与液压缸连接。 5. The gypsum wallboard molding apparatus as claimed in claim 1 or 2, characterized in that, between the movable plate connected by a connecting member, the connecting member is connected to the hydraulic cylinder.
6、 根据权利要求2所述的石膏墙板成型设备,其特征是,所述的搅拌设备包括固定安装在支撑架上的漏斗,漏斗内安装有搅拌电机。 6. The gypsum wallboard molding apparatus as claimed in claim 2, wherein said stirring device comprises a fixed hopper mounted on the support frame, inner funnel equipped with a stirring motor.
7、 根据权利要求6所述的石膏墙板成型设备,其特征是,对应漏斗设置有上料装置,上料装置的上端与漏斗口位置对应。 7. The gypsum wallboard molding apparatus as claimed in claim 6, characterized in that the funnel is provided with a corresponding feeding means, the upper end of the funnel opening corresponding to the position of the feeding device.
8、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的活动板平行开合的驱动装置包括与成型箱底座固联的液压缸体,与液压缸体配合的活塞杆通过连接件与活动板连接,成型箱底座上设置有活动板平行移动的轨道。 8. The gypsum wallboard molding apparatus of claim 1 or claim 2, characterized in that the drive means of said movable plate comprises parallel opening and closing the cylinder block is fixedly connected with the base of the forming box, cooperating with the cylinder block a piston rod connected by the connecting member and the movable plate, forming the movable plate is provided with a bottom seat parallel movement track.
9、 根据权利要求8所述的石膏墙板成型设备,其特征是,所述的液压缸有两个,其背对背安装或安装在一侧,中间立板固定安装在底座上。 9. The gypsum wallboard molding apparatus as claimed in claim 8, characterized in that said two hydraulic cylinders, which is mounted on the side or back to back, the intermediate vertical plate fixedly mounted on the base.
10、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的成型箱行走装置包括安装在成型箱底座上的行走电机,链传动装置与行走轮联接。 10. The gypsum wallboard molding apparatus according to claim 1 or claim 2, wherein said forming box includes a driving motor mounted traveling device formed in the manifold base, with the chain drive running wheels couple.
CN 200720021200 2007-04-27 2007-04-27 Equipment for forming gypsum wallboard CN201036896Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873805A (en) * 2012-10-11 2013-01-16 济南大学 Cluster control system of light and energy-saving wall plate forming production line
CN104626364A (en) * 2015-02-15 2015-05-20 盛文领 Automatic-control mixed concrete feeder
CN105856398A (en) * 2016-04-14 2016-08-17 北京珠穆朗玛绿色建筑科技有限公司 Battery-mold equipment for prefabricated parts and standing mold production method utilizing same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873805A (en) * 2012-10-11 2013-01-16 济南大学 Cluster control system of light and energy-saving wall plate forming production line
CN102873805B (en) 2012-10-11 2014-07-09 济南大学 Cluster control system of light and energy-saving wall plate forming production line
CN104626364A (en) * 2015-02-15 2015-05-20 盛文领 Automatic-control mixed concrete feeder
CN104626364B (en) * 2015-02-15 2017-01-25 中州大学 Automatic mixing concrete feeder
CN105856398A (en) * 2016-04-14 2016-08-17 北京珠穆朗玛绿色建筑科技有限公司 Battery-mold equipment for prefabricated parts and standing mold production method utilizing same

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Owner name: SHANDONG TIANYI MACHINERY CO., LTD.

Free format text: FORMER OWNER: LIU HONGBIN

Effective date: 20130308

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