CN114407187A - Automatic production device for phosphogypsum wallboard - Google Patents
Automatic production device for phosphogypsum wallboard Download PDFInfo
- Publication number
- CN114407187A CN114407187A CN202210079868.XA CN202210079868A CN114407187A CN 114407187 A CN114407187 A CN 114407187A CN 202210079868 A CN202210079868 A CN 202210079868A CN 114407187 A CN114407187 A CN 114407187A
- Authority
- CN
- China
- Prior art keywords
- frame
- wallboard
- hole
- phosphogypsum
- forming die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 238000002955 isolation Methods 0.000 claims 3
- 238000001746 injection moulding Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 21
- 239000002002 slurry Substances 0.000 description 12
- 238000001179 sorption measurement Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 238000005457 optimization Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002686 phosphate fertilizer Substances 0.000 description 1
- 239000002367 phosphate rock Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
- B28B7/186—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for plates, panels or similar sheet- or disc-shaped objects, also flat oblong moulded articles with lateral openings, e.g. panels with openings for doors or windows, grated girders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The utility model relates to a wallboard apparatus for producing field specifically discloses an automatic apparatus for producing of ardealite wallboard, it includes the agitator tank, forming die, wallboard through-hole device, the driving, the frame of driving, a conveyor, control system, driving sliding connection is on the frame of driving, forming die fixed connection is in the frame of driving, wallboard through-hole device sets for with forming die on same horizontal plane, agitator tank fixed connection driving, the conveyor is fixed standing in the agitator tank top, deliver to the agitator tank in wallboard raw and other materials through the conveyor, after the stirring, start the driving and drive the agitator tank and remove on forming die, open the agitator tank and transfer the material mouth, in wallboard raw and other materials ground paste injection moulding grinding apparatus, the wallboard is automatic molding in forming die. According to the invention, the continuous combination among production processes of the phosphogypsum wallboard is realized through the matching of the conveyor, the travelling crane, the stirring tank, the wallboard through hole device and the control system, and the phosphogypsum wallboard with the through hole is manufactured.
Description
Technical Field
The invention relates to the field of wallboard production devices, in particular to an automatic production device for a phosphogypsum wallboard.
Background
The phosphogypsum is industrial solid waste generated by reacting sulfuric acid and powdered rock phosphate in the production process of phosphoric acid by phosphate fertilizer production enterprises, and mainly comprises CaSO4 & 2H 2O. The phosphogypsum contains a plurality of harmful impurities such as phosphorus, fluorine, organic matters and the like, so that the performance of the phosphogypsum is deteriorated, the comprehensive utilization difficulty of the phosphogypsum is increased, and the modified gypsum composite wallboard for buildings and other products take the phosphogypsum as the main raw material, do not need additional fuel in the production process and are projects of environmental protection, waste utilization, energy saving and consumption reduction. The device capable of automatically producing the phosphogypsum wallboard is needed at present, so that manpower and material resources can be saved, and the phosphogypsum material is environment-friendly and waste-utilized.
Disclosure of Invention
The invention aims to provide an automatic production device of a phosphogypsum wallboard, which saves manpower and material resources and can recycle the phosphogypsum material in an environment-friendly way.
In order to achieve the purpose, the technical scheme is as follows:
the utility model provides an automatic apparatus for producing of ardealite wallboard, including the agitator tank, forming die, wallboard through-hole device, the driving, the capable frame, a conveyer, control system, agitator tank fixed connection is on the driving, driving sliding connection is in the capable frame top, forming die fixes in the capable frame, wallboard through-hole device fixed mounting is on the forming die next door, wallboard through-hole device is in same horizontal plane with forming die, the conveyer is fixed standing in the agitator tank top, be equipped with the electro-magnet on wallboard through-hole device and forming die, the last single-pole double-throw switch that is equipped with of forming die, the switching of electro-magnet on single-pole double-throw switch control wallboard through-hole device and the forming die, wallboard through-hole device, the conveyer, the driving, agitator tank and control system cooperation can the automated operation.
The working principle of the invention is as follows: the method comprises the steps of conveying raw materials of the phosphogypsum wallboard into a stirring tank through a conveyor, stirring for a certain time to form uniformly mixed raw material slurry of the phosphogypsum wallboard, hoisting the stirring tank to the position above a forming die through a travelling crane, controlling the wallboard through-hole device to be in a power-on state through a single-pole double-throw switch at the moment, controlling the wallboard through-hole device to be in a power-off state through the forming die, starting the wallboard through-hole device through a control system, enabling the wallboard through-hole device to move to be connected with the forming die to form a whole, controlling the wallboard through-hole device to be in the power-off state through switching of the single-pole double-throw switch at the moment, enabling an electromagnet on the forming die to be in the power-on state to stably adsorb the wallboard through-hole device, opening a discharge hole below the stirring tank at the moment, pouring the uniformly mixed raw material slurry of the phosphogypsum wallboard into the forming die, and automatically forming the wallboard in the forming die.
The invention has the advantages that: according to the invention, through the matching of the wall plate through hole device, the conveyor, the travelling crane, the stirring tank and the control system, the continuous combination among production processes of the phosphogypsum wall plate is realized, the intelligent automation of the production of the phosphogypsum wall plate is realized, and the power-on and power-off states of the electromagnets on the wall plate through hole device and the forming die are switched and controlled through the single-pole double-throw switch, so that the wall plate through hole device and the forming die are stably connected into a whole by utilizing the adsorption effect of the electromagnets, and the through hole device can be matched with the forming die to manufacture the phosphogypsum wall plate with through holes.
The first preferred scheme is as follows: as the further optimization to the basic scheme, forming die includes shaping frame, division board, frame door, and the bottom of shaping frame is made by electromagnet material, and the division board is equidistant to be fixed in the shaping frame, and the frame door articulates at shaping frame limit, and the frame door is located the clearance department that division board and shaping frame formed, is equipped with evenly distributed's round hole on the frame door, is equipped with the fixed hook on the shaping frame, and the fixed hook is violently worn the reinforcing bar rod. The gap that the division board formed can make the ardealite wallboard piecemeal, can not cause to glue between the wallboard together, the bottom of shaping frame is made by electromagnet material and is had the adsorption after the circular telegram, articulated frame door can be opened and closed, the frame door is opened and is for conveniently taking out the ardealite wallboard that takes shape, the frame door is closed can form a plurality of cubic spaces with division board, shaping frame, the shape ardealite wallboard can be held in the cubic space, the fixed hook is violently crossed the reinforcing bar and can be stabilized the frame door at the closed condition.
The preferred scheme II is as follows: the wallboard through-hole device includes the through-hole post, the hole column board, the hole column frame, a pedestal, the cylinder frame, hole column board and base are made by electromagnet material, the one end of through-hole post is passed through magnetic force align to grid and is adsorbed at the hole column board openly, the other end frame of through-hole post is in the hole column frame, the one end of hole column board reverse side central authorities fixed connection cylinder, the other end fixed connection of cylinder is on the cylinder frame, the hole column board, the hole column frame distributes on the base from a left side to the right side in proper order, cylinder frame and base fixed connection, hole column board and base sliding connection, hole column frame and base fixed connection, the through-hole post corresponds and coaxial setting with the round hole on the frame door one-to-one, hole column frame is in the same place with shaping frame butt. The hole column plate made of the electromagnet material can stably adsorb the through hole column after being electrified, the base made of the electromagnet material can stably adsorb the hole column plate and the hole column frame after being electrified, the cylinder pushes the hole column plate, the hole column frame frames the through hole column, and finally the through hole column moves to pass through the forming die through the round hole in the frame door, so that the purpose of passing through the phosphogypsum wallboard is achieved.
The preferable scheme is three: as a further optimization of the second preferred embodiment, a ceramic plate is arranged at the bottom end of the hole column frame. The ceramic plate divides the hole column frame into an upper part and a lower part, the upper part is electrified and connected with the forming die into a whole through magnetic force, and the lower part is electrified and connected with the base into a whole through magnetic force.
The preferable scheme is four: as a further optimization to the third preferred scheme, the upper end of the stirring tank is in an open state, a stirring propeller is arranged in the stirring tank, and a discharge hole is formed in the lower end of the stirring tank. The upper end of the stirring tank is open, so that the raw materials of the phosphogypsum wall board can be conveniently conveyed, the stirring propeller can uniformly mix the raw materials of the phosphogypsum wall board, and the discharge hole can place the uniformly mixed raw materials of the phosphogypsum wall board into a forming die.
The preferable scheme is five: as a further optimization of the preferable scheme four, the conveyor comprises a material conveying belt and a water pipe, wherein the water pipe is fixed below the material conveying belt through a pipe clamp, the conveying belt conveys the solid raw materials of the phosphogypsum wall board, and the water pipe conveys the liquid raw materials of the phosphogypsum wall board.
The preferable scheme is six: as a further optimization of the preferable scheme five, the vibrator is arranged at the lower end of the forming frame and fixed on the bottom end of the travelling crane frame. When the raw material slurry of the phosphogypsum wallboard is poured into the forming die, the vibrator vibrates to enable the raw material slurry of the phosphogypsum wallboard to fill all gap spaces in the forming die, so that the manufactured phosphogypsum wallboard is prevented from not forming.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic top view of the traveling crane of the present invention;
FIG. 3 is a left side view of the forming mold of the present invention;
FIG. 4 is a schematic perspective view of a blender jar in accordance with the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a stirring tank 1, a forming die 2, a travelling crane 3, a travelling crane frame 4, a conveyor 5, a wall plate through hole device 6, a stirring propeller 11, a discharge hole 12, a forming frame 21, a partition plate 22, a frame door 23, a fixing hook 24, a reinforcing steel bar 25, a vibrator 26, a single-pole double-throw switch 27, a conveyor belt 51, a water pipe 52, a pipe clamp 53, a through hole column 61, a hole column plate 62, a hole column frame 63, a ceramic plate 631, a base 64, an air cylinder 65 and an air cylinder frame 66.
The embodiment is basically as shown in the attached figures 1, 2, 3 and 4:
as shown in fig. 1, an automatic production device for phosphogypsum wallboards comprises a stirring tank 1, a forming die 2, a traveling crane 3, a traveling crane frame 4, a conveyor 5, a wallboard through hole device 6 and a control system, wherein the control system is a PLC (programmable logic controller) control system, a slide way is arranged above the traveling crane frame 4, as shown in fig. 2, the traveling crane 3 is a circular frame, slide rods are welded at two ends of the diameter of the circular frame, pulleys are welded at the ends of the slide rods, the traveling crane 3 is connected in the slide way above the traveling crane frame 4 in a sliding manner through the pulleys, and the traveling crane 3 can move on the traveling crane frame by driving the pulleys to rotate through a motor; 2 welding of forming die is in the frame 4 of going, wallboard through-hole device 6 is fixed to be settled by forming die 2, 1 fixed welding of agitator tank is on driving 3, 5 fixed standing is in agitator tank 1 top, be equipped with the electro-magnet on wallboard through-hole device 6 and forming die 2, 2 lower extremes of forming die are equipped with single-pole double-throw switch 27, through the circular telegram of electro-magnet on 27 switching control wallboard through-hole device 6 of single-pole double-throw switch and forming die 2, the power-off status, thereby make wallboard through-hole device 6 and forming die 2 firm the connection as an organic whole with the adsorption of electro-magnet, wallboard through-hole device 6, conveyor 5, driving 3, agitator tank 1 can automatic operation with the cooperation of PLC control system.
As shown in fig. 3, the forming mold 2 includes a forming frame 21, a partition plate 22, and a frame door 23, the bottom end of the forming frame 21 is made of an electromagnet material and has an adsorption effect after being electrified, the partition plate 22 is welded in the forming frame 21 at equal intervals, the frame door 23 is hinged at the edge of the forming frame 21 through a pin shaft, the frame door 23 is located at a gap formed by the partition plate 22 and the forming frame 21, the frame door 23 is provided with uniformly distributed round holes, the forming frame 21 is welded with fixing hooks 24, the fixing hooks 24 transversely penetrate through steel bars 25, the gap formed by the partition plate 22 can divide phosphogypsum wall boards into blocks, so as to avoid new wall boards from being adhered together, the bottom end of the forming frame 21 is made of the electromagnet material and has an adsorption effect after being electrified, the hinged frame door 23 can be opened and closed, the frame door 23 can conveniently take out the formed phosphogypsum wall boards, the frame door 23 can be closed and can form a plurality of tetragonal spaces with the partition plate 22 and the forming frame 21, the square space can accommodate the formed phosphogypsum wallboard, and the fixing hook 24 is transversely crossed with a reinforcing bar rod 25 to fix the frame door 23 in a closed state.
The wall plate through hole device 6 comprises a through hole column 61, a hole column plate 62, a hole column frame 63, a base 64, an air cylinder 65 and an air cylinder frame 66, wherein the hole column plate 62 and the base 1 are made of electromagnet materials, one end of the through hole column 61 is uniformly adsorbed on the front surface of the hole column plate 62 through magnetic force, the other end of the through hole column 61 is erected in the hole column frame 63, one end of the air cylinder 65 is welded in the center of the back surface of the hole column plate 62, the air cylinder frame 66 is welded on the other end of the air cylinder 65, the air cylinder frame 66, the hole column plate 62 and the hole column frame 63 are sequentially distributed on the base 64 from left to right, the base 64 is fixed, the air cylinder frame 66 and the base 64 are fixed together through welding, the hole column plate 62 is connected on the base 64 through a pulley in a sliding manner, the hole column frame 63 is welded on the base, the through hole columns 61 are in one-to-one correspondence and coaxial arrangement with the circular holes on the frame door 23, the hole column plate 62 made of the electromagnet materials can stably adsorb the through hole column 61 after being electrified, after being electrified, the base 64 made of electromagnet materials can stably adsorb the hole column plate 62 and the hole column frame 63, the PLC control system starts the air cylinder 65, the air cylinder 65 pushes the hole column plate 62, the hole column frame 63 frames the through hole column 61 to move, and finally the through hole column 61 moves to pass through the circular hole in the frame door 23 and pass through the forming die 2, so that the purpose of passing through the phosphogypsum wallboard is achieved; the bottom of the hole pillar frame 63 is provided with a ceramic plate 631. The ceramic plate 6931 divides the hole column frame 63 into an upper part and a lower part, the upper part is connected with the forming die 2 through magnetic force after being electrified, and the lower part is connected with the base 64 through magnetic force after being electrified.
As shown in fig. 4, the upper end of the stirring tank 1 is open, a stirring screw 11 is provided in the stirring tank 1, and a drain port 12 is provided at the lower end of the stirring tank 1. An opening in the upper end of the stirring tank 1 receives phosphogypsum wallboard raw materials, the stirring tank 1 is started through a PLC (programmable logic controller) control system, a stirring propeller 11 can stir and mix the phosphogypsum wallboard raw materials uniformly to form phosphogypsum wallboard slurry, a discharge hole 12 is opened by the PLC control system, a travelling crane 3 runs to drive the stirring tank 1, the stirring tank 1 moves right above a forming mold 2, the discharge hole 12 in the lower end of the stirring tank 1 is opened through the control system, and the uniformly mixed phosphogypsum wallboard slurry in the stirring tank 1 is poured into the forming mold 2.
The conveyor 5 comprises a material conveying belt 51 and a water pipe 52, the water pipe 52 is fixed below the material conveying belt 51 through a pipe clamp 53, the PLC control system controls the conveying belt 51 to operate and convey solid raw materials of the phosphogypsum wallboard, and the water pipe 52 conveys liquid raw materials of the phosphogypsum wallboard.
The vibrator 26 is arranged at the lower end of the forming frame 21, the vibrator 26 is fixed on the bottom end of the travelling frame 4, and when the raw material slurry of the phosphogypsum wallboard is poured into the forming die 2, the vibrator 26 vibrates to enable the raw material slurry of the phosphogypsum wallboard to fill all gap spaces in the forming die 2, so that the manufactured phosphogypsum wallboard is prevented from being not formed.
The specific implementation process is as follows:
the initial state of the device is that the single-pole double-throw switch 27 controls the hole column plate 62 and the base 64 on the wall plate through hole device 6 to be in a power-on state, the forming frame 21 on the forming die 2 is in a power-off state, at the moment, the hole column plate 62 made of electromagnet material is fixed on the base 64 through magnetic stable adsorption, the base 64 made of electromagnet material can stably adsorb the through hole column 61, the hole column plate 62 and the hole column frame 63 into a whole, firstly, the phosphogypsum wall plate raw material is injected into the stirring tank 1 through the conveyor 5, the stirring propeller 11 in the stirring tank 1 stirs the phosphogypsum wall plate raw material to uniformly mix the phosphogypsum wall plate raw material into phosphogypsum slurry, at the moment, the single-pole double-throw switch 27 is switched to ensure that the hole column plate 62 and the base 64 are in the power-off state and do not have the magnetic adsorption effect, the forming frame 21 is in the power-on state and has the magnetic adsorption effect, the cylinder 65 in the wall plate through hole device 6 is started to push the hole column plate 62, the hole column frame 63 supports the through hole column 61 to move, finally the through hole column 61 moves to pass through a circular hole on the frame door 23 and pass through the forming die 2, at the moment, the through hole column 61 is separated from the hole column plate 62, the through hole column 61, the hole column frame 63 and the forming die 2 are integrated, then the travelling crane 3 is started to hoist the stirring tank 1 to move, a discharge hole 12 of the stirring tank 1 is opened, then uniformly mixed phosphogypsum slurry is injected into the forming die 2, the vibrator 26 is started, the vibrator 26 drives the forming die 2 to vibrate, so that the phosphogypsum wallboard raw material slurry is filled in all gap spaces in the forming die 2, after 30 minutes, the phosphogypsum slurry is condensed into a phosphogypsum wallboard, the wallboard through hole device 6 is pushed out, the reinforcing rods 25 on the forming frame 21 are taken off, the frame door 23 is opened, the formed phosphogypsum wallboard is lifted by a forklift, the whole production process of the phosphogypsum wallboard is linked by a PLC control system, and intelligent automation is realized, the through hole device 6 can be matched with the forming die 2 to manufacture the phosphogypsum wallboard with the through holes, so that the phosphogypsum wallboard is short in air drying time, the manufacturing speed of the phosphogypsum wallboard is accelerated, and the time cost is saved.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (7)
1. The utility model provides a phosphogypsum wallboard automated production device, includes agitator tank, forming die, wallboard through-hole device, driving frame, conveyer, control system, its characterized in that: agitator tank fixed connection is on driving, driving sliding connection is in the driving frame top, forming die is fixed in the driving frame, wallboard through-hole device fixed mounting is on the forming die next door, wallboard through-hole device is in same horizontal plane with forming die, the conveyer is fixed and stands upright in the agitator tank top, be equipped with the electro-magnet on wallboard through-hole device and the forming die, be equipped with the single-pole double-throw switch on the forming die, the switching of electro-magnet on single-pole double-throw switch control wallboard through-hole device and the forming die, wallboard through-hole device, conveyer, the driving, the agitator tank can move with control system cooperation ability automation.
2. The automatic phosphogypsum wallboard production device according to claim 1, is characterized in that: the forming die comprises a forming frame, an isolation plate and a frame door, the bottom end of the forming frame is made of an electromagnet material, the isolation plate is fixed in the forming frame at equal intervals, the frame door is hinged to the forming frame, the frame door is located in a gap formed by the isolation plate and the forming frame, evenly distributed round holes are formed in the frame door, fixing hooks are arranged on the forming frame, and reinforcing steel bars are transversely arranged on the fixing hooks.
3. The automatic production device of phosphogypsum wallboard according to claim 1 or 2, characterized in that: the wallboard through-hole device includes the through-hole post, the hole column board, the hole column frame, a pedestal, the cylinder frame, hole column board and base are made by electromagnet material, the one end of through-hole post is passed through magnetic force align to grid and is adsorbed at the hole column board openly, the other end frame of through-hole post is in the hole column frame, the one end of hole column board reverse side central authorities fixed connection cylinder, the other end fixed connection of cylinder is on the cylinder frame, the hole column board, the hole column frame distributes on the base from a left side to the right side in proper order, cylinder frame and base fixed connection, hole column board and base sliding connection, hole column frame and base fixed connection, the through-hole post corresponds and coaxial setting with the round hole on the frame door one-to-one, hole column frame is in the same place with shaping frame butt.
4. The automatic production device of phosphogypsum wallboard according to claim 3, characterized in that: the bottom end of the hole column frame is provided with a ceramic plate.
5. The automatic phosphogypsum wallboard production device according to claim 1, is characterized in that: the agitator tank upper end is open-ended state, is equipped with stirring screw in the agitator tank, and the drain hole is established to the lower extreme of agitator tank.
6. The automatic phosphogypsum wallboard production device according to claim 1, is characterized in that: the conveyer comprises a material conveying belt and a water pipe, wherein the water pipe is fixed below the material conveying belt through a pipe clamp.
7. The automatic phosphogypsum wallboard production device according to claim 1, is characterized in that: the vibrator is installed at the lower end of the forming frame and fixed on the bottom end of the walking frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210079868.XA CN114407187A (en) | 2022-01-24 | 2022-01-24 | Automatic production device for phosphogypsum wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210079868.XA CN114407187A (en) | 2022-01-24 | 2022-01-24 | Automatic production device for phosphogypsum wallboard |
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| CN114407187A true CN114407187A (en) | 2022-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210079868.XA Pending CN114407187A (en) | 2022-01-24 | 2022-01-24 | Automatic production device for phosphogypsum wallboard |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3049225U (en) * | 1997-11-27 | 1998-06-09 | 英南 劉 | Gypsum board automatic production equipment |
| CN2765753Y (en) * | 2005-01-06 | 2006-03-22 | 肖国强 | Assembly line apparatus for gypsum hollow wall plate |
| CN201036896Y (en) * | 2007-04-27 | 2008-03-19 | 刘洪彬 | Gypsum Wallboard Forming Equipment |
| CN111618991A (en) * | 2020-03-04 | 2020-09-04 | 福建群峰机械有限公司 | Automatic production method of prefabricated reinforced concrete hollow template |
| CN213732473U (en) * | 2020-07-30 | 2021-07-20 | 四川绵筑新材料有限公司 | Device of hollow slat of ardealite preparation |
| CN214026308U (en) * | 2020-11-20 | 2021-08-24 | 宜昌益通鹏程新型墙体材料有限公司 | Ardealite concrete prefabricated product casting mold and conveying device |
-
2022
- 2022-01-24 CN CN202210079868.XA patent/CN114407187A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3049225U (en) * | 1997-11-27 | 1998-06-09 | 英南 劉 | Gypsum board automatic production equipment |
| CN2765753Y (en) * | 2005-01-06 | 2006-03-22 | 肖国强 | Assembly line apparatus for gypsum hollow wall plate |
| CN201036896Y (en) * | 2007-04-27 | 2008-03-19 | 刘洪彬 | Gypsum Wallboard Forming Equipment |
| CN111618991A (en) * | 2020-03-04 | 2020-09-04 | 福建群峰机械有限公司 | Automatic production method of prefabricated reinforced concrete hollow template |
| CN213732473U (en) * | 2020-07-30 | 2021-07-20 | 四川绵筑新材料有限公司 | Device of hollow slat of ardealite preparation |
| CN214026308U (en) * | 2020-11-20 | 2021-08-24 | 宜昌益通鹏程新型墙体材料有限公司 | Ardealite concrete prefabricated product casting mold and conveying device |
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Effective date of registration: 20240829 Address after: Room G1650, 4th Floor, Building 1, Phase III, International Enterprise Center, No. 1 Guanggu Avenue, Donghu New Technology Development Zone, Wuhan City, Hubei Province, 430205 Applicant after: Hubei Yueyan Technology Co.,Ltd. Country or region after: China Address before: 550000 in Machangping Industrial Park of Wengfu group, machangping office, Fuquan City, Qiannan Buyei and Miao Autonomous Prefecture, Guizhou Province Applicant before: Guizhou shanghezhu New Material Technology Co.,Ltd. Country or region before: China |