CN201023268Y - Insulating brick and insulating material composite forming machine - Google Patents

Insulating brick and insulating material composite forming machine Download PDF

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Publication number
CN201023268Y
CN201023268Y CNU2007200316137U CN200720031613U CN201023268Y CN 201023268 Y CN201023268 Y CN 201023268Y CN U2007200316137 U CNU2007200316137 U CN U2007200316137U CN 200720031613 U CN200720031613 U CN 200720031613U CN 201023268 Y CN201023268 Y CN 201023268Y
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China
Prior art keywords
brick
stock mould
insulation material
hole
gas sampling
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Expired - Fee Related
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CNU2007200316137U
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Chinese (zh)
Inventor
陈开博
陈怀祖
毕德凤
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Individual
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Individual
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Priority to CNU2007200316137U priority Critical patent/CN201023268Y/en
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Publication of CN201023268Y publication Critical patent/CN201023268Y/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/042Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
    • B28B11/043Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material filling cavities or chambers of hollow blocks

Abstract

The utility model relates to a compound shaping machine of the insulating brick and the thermal insulation material which are connected together fixedly. The compound shaping machine mainly comprises a conveyer device of the porous brick arranged on the frame, a movable charging device which fills in the brick holes with the thermal insulation material, a brick mold, a demoulding device under the brick mold, and a steam heating and solidifying device of the thermal insulation material positioned above the brick mold, wherein the brick mold comprises an elevating movable header cap, a side board and a movable bottom board which is connected with a liftout element of the demoulding device, and the movable header is provided with via holes which are corresponding to brick holes of the porous brick and can pass a jet pipe. While the steam heating and solidifying device of the thermal insulation material comprises an elevating steam distribution storage and a jet pipe which is communicated with the steam distribution storage, wherein each jet pipe is corresponding to a hole of the porous brick.

Description

Insulating brick and insulation material composite molding machine
Technical field
The utility model belongs to compound heat-insulating construction material manufacturing equipment, particularly a kind of insulating brick and insulation material composite molding machine.
Background technology
Existing thermal-insulating type composite brick mainly contains to be inlayed insulation material, the insulation interlayer is set or is incubated various ways such as hole, ditch.But use maximum still fired bricks at present, the fired brick cost is low, intensity is high, stable performance, but heat-insulating property is relatively poor.The heat-insulating property that how to strengthen fired brick is a present building material industry institute urgent problem, existing people has proposed in the porous brick of sintering or building block to load insulation material and has carried out compound scheme, be basically the insulation material piece is directly loaded or is filled in adhesive glue carry out in the hole of porous brick compound.Chinese patent CN2364110 discloses a kind of expanded polystyrene (EPS) sandwich brick, it is the expanded polystyrene (EPS) piece of directly jumping a queue in hollow brick hollow, so combining between expanded polystyrene (EPS) piece and brick body is very not firm, the expanded polystyrene (EPS) piece very easily breaks away from the brick body in carrying, particularly there is the slit between expanded polystyrene (EPS) piece and brick hole sidewall, causes the reduction of heat insulation effect.So how insulation material and brick hole being combined securely is a very important problem, it will directly influence the heat transfer and the use of composite insulating brick.The applicant has proposed the compound scheme of a kind of insulating brick and insulation material: utilize porous brick, particularly the brick hole surface of porous baked brick is more coarse, foamable insulation material directly is heating and curing in the brick hole, forms and brick hole wall strong bonded thermal insulator together.
Summary of the invention
Problem to be solved in the utility model is: a kind of insulating brick and insulation material composite molding machine that insulation material and insulating brick are combined as a whole securely is provided.
The technical scheme that addresses the above problem is: insulating brick that is provided and insulation material composite molding machine comprise the conveying device, portable feeding device, the stock mould of inserting insulation material in the brick hole that are located at the porous brick on the frame, be positioned at the stripper apparatus of stock mould below and be positioned at the insulation material steam heated solidification equipment of stock mould top, wherein stock mould is made up of liftable removable top cover, side plate and movable floor, the movable floor of stock mould is connected with the ejection piece of stripper apparatus, and removable top cover is provided with corresponding with porous brick brick hole and can be by the via hole of jet pipe; The jet pipe composition that the steam heated solidification equipment of insulation material comprises liftable steam distribution storehouse and is connected with the steam distribution storehouse, wherein a hole of the corresponding porous brick of each jet pipe.
The conveying device of porous brick is delivered to the stock mould top with brick; brick falls into stock mould; feeding device moves to the stock mould top; insert foamable insulation material in the brick hole of porous brick, the top cover of stock mould descends, and covers stock mould; make stock mould become airtight container; the steam distribution storehouse descends, and jet pipe descends thereupon, and passes in the through hole insertion brick hole of stock mould cover plate; feed steam heated; polystyrene foaming granule is foamed once more; solidify, be sticked together with the hole wall in brick hole, thereby form composite insulating brick; solidify and finish rear jet and the rising of stock mould cover plate; the stock mould movable floor rises, and compound good insulating brick is ejected, and by conveying device insulating brick is sent again.
The elevating mechanism in above-mentioned steam distribution storehouse can adopt air lifter, hydraulicefficiency elevation structure, spiral lifting mechanism or rack-and-pinion elevating mechanism.
In order to reduce the pollution of combustion gas to environment; improve working environment; the gas sampling device can be set between stock mould movable floor and stripper apparatus; this gas sampling device is made up of gas sampling box and delivery pipe; the gas sampling box is as the ejection piece of stripper apparatus; stock mould movable floor and gas sampling box top are fixed with one, and the stock mould movable floor is provided with the passage that communicates with the gas sampling box.
The utility model has solved the combine problem of insulation material with the fired brick matrix, thereby makes the compound possibility that becomes of sintered perforated brick and insulation material.Owing to adopted in the sealing stock mould insulation material is implemented to be heating and curing, the steam that can feed certain pressure is (as 2.5~4.5kg/cm 2), shorten being heating and curing the time, also prevent brick body cracking simultaneously, improve and solidify quality.That the utility model is finished on a station is reinforced, be heating and curing, and not only compact conformation is convenient to realize automation, and can carry out composite molding to a plurality of porous bricks simultaneously, thereby has improved production efficiency widely.
Description of drawings
Fig. 1 is the overall structure sketch of an embodiment of the utility model.
Fig. 2 is the structure diagram of steam heated solidification equipment depression bar part among Fig. 1.
Fig. 3 a is the structural representation of brick output conveying device original state among Fig. 1.
Fig. 3 b is the structural representation of brick output conveying device clamped condition among Fig. 1.
Fig. 4 is the elevating mechanism sketch of cloth magazine among Fig. 1.
The specific embodiment
Below in conjunction with drawings and Examples content of the present utility model is described in detail.
Fig. 1~Fig. 4 has provided the example that the utility model carries out composite molding to 12 porous bricks simultaneously, and insulation material adopts polystyrene foaming granule.
Referring to Fig. 1: steam heated solidification equipment 2 and stock mould 3 are positioned at frame 1 middle part, advance right part and left part that brick conveying device 5 and brick output conveying device 4 lay respectively at frame 1, and the below of stock mould 3 is provided with gas sampling device 6 and stripper apparatus 7.
Stock mould 3 has 12, lines up three rows, and four of every rows form a matrix, and each stock mould is made up of side plate, movable floor 32 and removable top cover 31.
Referring to Fig. 1, Fig. 2: steam heated solidification equipment 2 is provided with 12 groups of jet pipes, and is corresponding one by one with the brick hole of 12 bricks.One end of jet pipe 21 is communicated with steam distribution storehouse 22, and the other end inserts in the via hole of stock mould removable top cover 31, and jet pipe is provided with a plurality of spouts.The lifting of steam distribution storehouse and stock mould top cover can be adopted separately-driven mode; this example is both to be share a hydraulic cylinder carry out lifting; that is: steam distribution storehouse 22 is connected with the piston rod of hydraulic cylinder 24 by crossbeam 23; stock mould removable top cover 31 is fixed on an end of depression bar 25; depression bar 25 inserts in the hole of crossbeam 23; slide in the hole of crossbeam relatively, and there is a positive stop lug boss 26 that is positioned at the crossbeam top upper end of depression bar 25, is provided with compression spring 27 between crossbeam and the pressing plate.When the Driven by Hydraulic Cylinder crossbeam descended, jet pipe 21 and stock mould top cover 31 all descended thereupon, and top cover 31 stops to descend after pushing down stock mould, and crossbeam 23 continues be with jet pipe to descend, and inserts in the brick hole up to jet pipe.
Referring to Fig. 1, Fig. 3 a and Fig. 3 b: brick output conveying device 4 is identical with the structure of advancing brick conveying device 5, form with the clamping plate mechanism that is located on the dolly 51 by frame-type dolly 51, pull bar 54 compositions that its middle clamp plate mechanism comprises fixed head 52, portable plate 53 and is connected with portable plate, pull bar 54 is connected with pull bar drive unit 57.Pull bar drives portable plate and moves, and implements the clamping to brick 58, so that brick is delivered to the stock mould top or brick is shifted out from the stock mould top.Pull bar drive unit 57 can adopt hydraulic cylinder or motor-driven pinion and rack etc.When the scale error of brick is big, can clamp simultaneously for guaranteeing each brick, can be between pull bar boss 56 and ambulatory splint 53 mounting spring 55.
Gas sampling device 6 is made up of gas sampling box 61 and delivery pipe 62.Gas sampling box 62 is fixed with one as the ejection piece and the stock mould movable floor 32 of stripper apparatus, and stock mould movable floor 32 is provided with the passage that communicates with the gas sampling box.
Stripper apparatus 7 is by gas sampling box supporting plate 71 and eject hydraulic cylinder 72 and form, and gas sampling box supporting plate 71 is connected with the piston rod of liftout tank.
Referring to Fig. 1, Fig. 4: portable feeding device 8 is by being fixed on feed bin 81 on the frame, being positioned at cloth magazine 83 on the locomotive 82 and the elevating mechanism 84 of cloth magazine is formed, and fixedly feed bin 81 is positioned at cloth magazine 83 tops.The elevating mechanism 84 of cloth magazine adopts hydraulic cylinders 85 to drive, and also can adopt elevating mechanisms such as the spiral lifting mechanism that is made up of screw rod, nut or rack-and-pinion, and the bin gate of the door of feed bin 81 and cloth magazine 83 all adopts the hydraulic mechanism driving.The base plate 89 of cloth magazine 83 is provided with the parallel-moving type bin gate 86 that hydraulic cylinder 88 drives, bin gate 86 is provided with discharge opening 87, each discharge opening 87 is corresponding to a brick hole of brick 58, when bin gate is closed, the discharge opening 87 of bin gate staggers with the hole on the cloth box plate, when discharge opening 87 alignd with the hole on the cloth box plate, bin gate was opened.
The course of work of this example is: the porous brick that burns till is put into earlier between the strap 52 and ambulatory splint 53 of brick conveying mechanism 5 into, starts pull bar 54, with the brick location, clamp; The frame-type dolly 51 that advances brick conveying device 5 moves to the precalculated position of stock mould 3 tops along track, and clamping plate unclamp, and the movable floor 32 of stock mould 3 is asking brick to sink, and enters in the stock mould, and frame-type dolly 51 is return original position; The locomotive 82 of portable feeding device 8 is along the track translation, the translation thereupon of cloth magazine, the door of feed bin 81 is opened, and polystyrene foaming granule enters cloth magazine 83, when the cloth magazine arrives stock mould 3 tops, cloth magazine 83 descends, the last end in contact of its bottom and stock mould, and the bin gate of cloth magazine 83 bottoms is opened, polystyrene foaming granule is inserted in the brick hole, bin gate was closed after polystyrene foaming granule filled up the brick hole, and the cloth magazine rises, and locomotive 82 is return original position; The jet pipe 21 and the stock mould top cover 31 of steam heated solidification equipment move down, and jet pipe inserts in the brick hole, and stock mould top cover 31 sealing stock moulds feed steam, implement to be heating and curing, and after curing is finished, move on jet pipe 21 and the top cover 31; Brick output conveying device 4 moves to stock mould top, and the hydraulic cylinder 72 that ejects of stripper apparatus ejects stock mould with compound good brick, again by the clamping plate of brick output conveying device with brick clamp tightly, send.The waste gas that produces that is heating and curing enters collection box 61 by the hole on the stock mould movable floor, is discharged to the external treatment device by delivery pipe 62 then.

Claims (5)

1. insulating brick and insulation material composite molding machine, it is characterized in that comprising the conveying device (4 that is located at the porous brick on the frame (1), 5), in the brick hole, insert the portable feeding device (8) of insulation material, stock mould (3), be positioned at the stripper apparatus (7) of stock mould (3) below and be positioned at insulation material steam heated solidification equipment (2) above the stock mould, wherein stock mould is by liftable removable top cover (31), side plate and movable floor (32) are formed, the movable floor of stock mould (32) is connected with the ejection piece of stripper apparatus (7), and removable top cover (31) is provided with corresponding with porous brick brick hole and can passes through the via hole of jet pipe (21); Jet pipe (21) composition that the steam heated solidification equipment (2) of insulation material comprises liftable steam distribution storehouse (22) and is connected with the steam distribution storehouse, wherein a hole of the corresponding porous brick of each jet pipe.
2. composite molding machine according to claim 1; it is characterized in that said steam distribution storehouse (22) is connected with the piston rod of hydraulic cylinder (24) by crossbeam (23); stock mould removable top cover (31) is fixed on an end of depression bar (25); depression bar (25) inserts in the hole of crossbeam (23); there is a positive stop lug boss (26) that is positioned at crossbeam top the upper end of depression bar (25), is provided with compression spring (27) between crossbeam and the pressing plate.
3. composite molding machine according to claim 1 and 2, the conveying device (4,5) that it is characterized in that said porous brick is made up of frame-type dolly (51) and the clamping plate mechanism that is located on the dolly (51), its middle clamp plate mechanism comprises fixed head (52), portable plate (53) and the pull bar that is connected with portable plate (54) composition, and pull bar (54) is connected with pull bar drive unit (57).
4. composite molding machine according to claim 1; it is characterized in that between stock mould movable floor (32) and stripper apparatus, being provided with gas sampling device (6); this gas sampling device is made up of gas sampling box (61) and delivery pipe (62); gas sampling box (61) is as the ejection piece of stripper apparatus (7); stock mould movable floor (32) is fixed with one with gas sampling box (61) top, and stock mould movable floor (32) is provided with the passage that communicates with the gas sampling box.
5. composite molding machine according to claim 3, it is characterized in that portable feeding device (8) by being fixed on feed bin (81) on the frame, being positioned at cloth magazine (83) on the locomotive (82) and the elevating mechanism (84) of cloth magazine is formed, fixedly feed bin (81) is positioned at cloth magazine top.
CNU2007200316137U 2007-04-20 2007-04-20 Insulating brick and insulating material composite forming machine Expired - Fee Related CN201023268Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200316137U CN201023268Y (en) 2007-04-20 2007-04-20 Insulating brick and insulating material composite forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200316137U CN201023268Y (en) 2007-04-20 2007-04-20 Insulating brick and insulating material composite forming machine

Publications (1)

Publication Number Publication Date
CN201023268Y true CN201023268Y (en) 2008-02-20

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CNU2007200316137U Expired - Fee Related CN201023268Y (en) 2007-04-20 2007-04-20 Insulating brick and insulating material composite forming machine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102431079A (en) * 2011-09-30 2012-05-02 泉州保丽龙智能科技有限公司 Production technique and apparatus of insulating brick
CN102615705A (en) * 2012-04-11 2012-08-01 珠海天一新型墙体材料有限公司 Hydraulic brickmaking demoulding machine and a brickmaking mould thereof
CN103707392A (en) * 2014-01-17 2014-04-09 高唐县成宇机械制造有限公司 Forming device of composite heat insulation bricks
CN103726606A (en) * 2014-01-17 2014-04-16 高唐县成宇机械制造有限公司 Heat-insulating composite aerated brick, as well as molding method and molding device for heat-insulating composite aerated brick
CN106808558A (en) * 2017-03-16 2017-06-09 山西大学 A kind of device of the controllable foaming of hot pressing
CN106863544A (en) * 2017-03-16 2017-06-20 山西大学 A kind of device for the foaming of foamed concrete loading static pressure
CN108453865A (en) * 2018-03-16 2018-08-28 四川省星光钢结构有限公司 Adjustable process equipment suitable for building wall board
CN110843115A (en) * 2019-11-05 2020-02-28 安徽阜阳富龙建筑材料有限责任公司 A shaping transportation integrated device for porous brick

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102431079B (en) * 2011-09-30 2014-10-01 泉州保丽龙智能科技有限公司 Production technique and apparatus of insulating brick
CN103862553B (en) * 2011-09-30 2016-03-30 泉州保丽龙智能科技有限公司 A kind of production equipment of insulating brick
CN102431079A (en) * 2011-09-30 2012-05-02 泉州保丽龙智能科技有限公司 Production technique and apparatus of insulating brick
CN103862553A (en) * 2011-09-30 2014-06-18 泉州保丽龙智能科技有限公司 Production device for insulating bricks
CN102615705A (en) * 2012-04-11 2012-08-01 珠海天一新型墙体材料有限公司 Hydraulic brickmaking demoulding machine and a brickmaking mould thereof
CN102615705B (en) * 2012-04-11 2014-06-11 珠海天一新型墙体材料有限公司 Hydraulic brickmaking demoulding machine and a brickmaking mould thereof
CN103726606A (en) * 2014-01-17 2014-04-16 高唐县成宇机械制造有限公司 Heat-insulating composite aerated brick, as well as molding method and molding device for heat-insulating composite aerated brick
CN103707392A (en) * 2014-01-17 2014-04-09 高唐县成宇机械制造有限公司 Forming device of composite heat insulation bricks
CN106808558A (en) * 2017-03-16 2017-06-09 山西大学 A kind of device of the controllable foaming of hot pressing
CN106863544A (en) * 2017-03-16 2017-06-20 山西大学 A kind of device for the foaming of foamed concrete loading static pressure
CN106808558B (en) * 2017-03-16 2023-05-30 山西大学 Device for hot-pressing controllable foaming
CN106863544B (en) * 2017-03-16 2023-05-30 山西大学 Device for static pressure foaming of foam concrete load
CN108453865A (en) * 2018-03-16 2018-08-28 四川省星光钢结构有限公司 Adjustable process equipment suitable for building wall board
CN110843115A (en) * 2019-11-05 2020-02-28 安徽阜阳富龙建筑材料有限责任公司 A shaping transportation integrated device for porous brick
CN110843115B (en) * 2019-11-05 2020-12-04 安徽阜阳富龙建筑材料有限责任公司 A shaping transportation integrated device for porous brick

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080220

Termination date: 20140420