CN110815505A - Full-automatic refractory brick making device - Google Patents
Full-automatic refractory brick making device Download PDFInfo
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- CN110815505A CN110815505A CN201911135414.4A CN201911135414A CN110815505A CN 110815505 A CN110815505 A CN 110815505A CN 201911135414 A CN201911135414 A CN 201911135414A CN 110815505 A CN110815505 A CN 110815505A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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Abstract
A full-automatic refractory brick making device comprises a feeding box body, a raw material storage box body propelling assembly, a lower bottom plate, a machine table, a brick pressing assembly and a brick transferring assembly; the brick pressing assembly comprises a brick pressing support frame, a brick pressing box body, a set of jacking air cylinder, a set of jacking push plate, a set of brick pressing hydraulic cylinder, an upper sealing plate and an upper sealing plate overturning assembly, the jacking push plate is arranged at the extending end of a piston rod of the jacking air cylinder, the upper sealing plate overturning assembly is connected with the upper surface of the upper sealing plate, and the raw material storage box body propelling assembly can push the raw material storage box body to the brick pressing box body. The automatic brick pressing device realizes the conversion and connection of different stations such as blanking, forming, pushing and the like by utilizing the movement of the raw material storage box body propelling component, and is matched with the forming mechanism of the brick pressing component, so that the automatic and continuous production of bricks is realized, the production efficiency of the bricks can be effectively improved, and the production cost of enterprises is also reduced.
Description
Technical Field
The invention belongs to the technical field of advanced manufacturing and automation, and particularly relates to a full-automatic refractory brick making device.
Background
As its name implies, brick making equipment is a mechanical equipment for manufacturing and producing bricks, and generally uses stone powder, fly ash, slag, broken stone, sand, water and the like, and cement as raw materials to produce bricks through hydraulic power, vibration power, pneumatic power and the like. The traditional brick making process generally comprises the steps of taking earth, making green bricks, hot pressing and drying the green bricks, firing the green bricks, discharging finished bricks from a kiln and the like. The method adopts a special green-making field to produce green bricks, then transports the green bricks to a special drying field by a transport means such as a plate car to naturally dry and dehydrate the green bricks, then transports the dried green bricks to a wheel kiln or a tunnel kiln by the transport means such as the plate car to roast, and transports the roasted finished bricks to a storage field by the transport means such as the plate car after the finished bricks are cooled in the kiln.
Brick making equipment is the basis of engineering construction, needs to be used in a large number, needs to adopt a large number of mechanical auxiliary devices due to the manufacturing complexity and the huge manufacturing quantity, and is uniformly and standardly manufactured by automatic mechanical equipment due to the shape fixity of each manufactured unit, but the traditional manufacturing equipment is only responsible for the operation of a single process and is very difficult to arrange and assemble in the process, the technical equipment level of a general brick making factory is low, the labor intensity is high, the overall equipment completion quality is not high, the production cost is greatly increased, and the large number of requirements of the brick and tile market in China cannot be met.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a full-automatic refractory brick making device which is reasonable in structural design, easy to produce, high in automation degree, capable of reducing the amount of manual labor and improving the working efficiency, and rapid in brick forming and flexible in application.
The technical scheme is as follows: the invention provides a full-automatic refractory brick making device which comprises a feeding box body, a raw material storage box body propelling assembly, a lower bottom plate, a machine table, a brick pressing assembly and a brick transferring assembly, wherein the lower bottom plate and the raw material storage box body propelling assembly are fixedly arranged on the machine table, the brick pressing assembly is positioned on one side of the machine table, the brick transferring assembly is arranged on one side of the brick pressing assembly, which is far away from the machine table, the raw material storage box body is arranged on the lower bottom plate, and the feeding box body is positioned right above the raw material storage box body;
the brick pressing assembly comprises a brick pressing support frame, a brick pressing box body, a group of jacking cylinders, a group of jacking push plates, a group of brick pressing hydraulic cylinders, an upper sealing plate and an upper sealing plate overturning assembly, the brick pressing support frame is arranged on one side of the machine table, the brick pressing box body is arranged on the brick pressing support frame, the jacking cylinders are arranged on the brick pressing support frame and are located under the brick pressing box body, the jacking push plates are arranged at the extending ends of piston rods of the jacking cylinders and are located in the lower end portions of the brick pressing box body, the upper sealing plate is covered on the brick pressing box body, one end of the upper sealing plate is hinged to the side wall of the brick pressing box body, the upper sealing plate overturning assembly is connected with the upper surface of the upper sealing plate, and the piston rods of the group of brick pressing hydraulic cylinders are hinged to the upper sealing plate overturning, the upper surface of lower plate and the upper surface of fragment of brick suppression box are in the coplanar, raw materials storage box propulsion assembly can promote raw materials storage box to the fragment of brick suppression box on.
Further, foretell full-automatic resistant firebrick brickmaking device, be equipped with a set of feed inlet on the feeding box, a set of feed inlet is a set of setting, raw materials storage box is the rectangle structure to be equipped with a set of raw materials storage cavity on the raw materials storage box, a set of raw materials storage cavity is a set of setting, be equipped with a set of fragment of brick shaping cavity on the fragment of brick suppression box, a set of fragment of brick shaping cavity is a set of setting, feed inlet, raw materials storage cavity and fragment of brick shaping cavity are a pair of one just to setting, all be equipped with the jacking push pedal in a set of fragment of brick shaping cavity, jacking push pedal, fragment of brick shaping cavity and last shro.
Further, foretell full-automatic resistant firebrick brickmaking device, go up shrouding upset subassembly and include upset bracing piece, upset pull rod, upset pendulum rod, upset connecting block, upset supporting seat, upset switching piece, a set of upset baffle and go up the shrouding depression bar, the lower tip of upset bracing piece is articulated with the bottom plate of fragment of brick suppression support frame to the upper end of upset bracing piece is articulated with upset switching piece, upset supporting seat and a set of upset baffle are all fixed to be set up on the up end of last shrouding, go up the shrouding depression bar setting on upset switching piece to the upset switching piece is stretched out at the both ends of going up the shrouding depression bar. The two end parts of the upper sealing plate pressing rod extending out of the turnover connecting block can be tightly pressed on the turnover supporting seat, the lower end part of the turnover swing rod is hinged to the upper sealing plate pressing rod, one end of the turnover pull rod is arranged on the turnover swing rod, the other end of the turnover pull rod is connected with the turnover connecting block, the turnover connecting block is arranged at the upper end part of the turnover supporting rod, a piston rod of the hydraulic cylinder for pressing a group of bricks is hinged to the turnover swing rod, and the end face of the turnover connecting block can be attached to the turnover baffle.
Furthermore, in the fully-automatic refractory brick making device, the upper end face of the turnover support seat is provided with the first arc-shaped groove, and the upper sealing plate pressing rod can be arranged in the first arc-shaped groove.
Further, foretell full-automatic resistant firebrick brickmaking device, raw materials storage box impels the subassembly to include driving motor one, pivot one, a set of pivot supporting seat one, reducing gear box one, symmetry setting at the initiative straight-tooth bevel gear one, first propulsion subassembly body and the second propulsion subassembly body at a pivot both ends, driving motor one is connected with reducing gear box one, pivot one is connected with reducing gear box one to pivot one erects on a set of pivot supporting seat one, the symmetry sets up the initiative straight-tooth bevel gear one at a pivot both ends respectively with first propulsion subassembly body and second propulsion subassembly body coupling, first propulsion subassembly body and second propulsion subassembly body symmetry set up, first propulsion subassembly body and second propulsion subassembly body are connected with raw materials storage box.
Further, foretell full-automatic resistant firebrick brickmaking device, first propulsion subassembly body and second propulsion subassembly body include support frame, driven straight-tooth bevel gear, screw rod cover and keysets, the support frame is fixed to be set up on the board, driven straight-tooth bevel gear meshes with initiative straight-tooth bevel gear to driven straight-tooth bevel gear is through key setting on the screw rod, the screw rod cover is established on the screw rod, be equipped with first through-hole on the support frame, be equipped with the sliding sleeve in the first through-hole, the one end setting that driven straight-tooth bevel gear was kept away from to the screw rod cover is in the sliding sleeve, and the screw rod cover can move in the sliding sleeve, the screw rod cover is the cylinder structure to the inside first cavity that is equipped with of screw rod cover, and the lower tip of screw rod cover is equipped with the screw hole, the screw rod sets up in first cavity to the screw hole and the screw rod, the screw rod cover stretches out support frame tip and is equipped with the keysets, the keysets is connected with the outer wall of raw materials storage box.
Furthermore, in the fully-automatic brick making device for refractory bricks, a guide support plate is sleeved on the outer wall of the screw sleeve, a group of guide sleeves are arranged on the guide support plate, a group of guide columns are arranged on the support frame along the axis direction of the screw, the guide sleeves are sleeved on the guide columns, and the guide sleeves can move along the guide columns.
Further, foretell full-automatic resistant firebrick brickmaking device, the fragment of brick transports the subassembly and transports the dolly including transporting workstation, driving motor two, reducing gear box two, transmission pivot two, setting transmission assembly, pivot supporting seat two and the fragment of brick on transporting workstation both sides inner wall, driving motor two, reducing gear box two and pivot supporting seat two all set up on transporting the workstation, driving motor two and reducing gear box two are connected, reducing gear box two and transmission pivot two are connected, transmission pivot two erect on pivot supporting seat two, transmission assembly is connected with transmission pivot two, be equipped with the slide rail on the inner wall of transporting workstation both sides, the fragment of brick transports the dolly and sets up on the slide rail to the both sides wall of fragment of brick transport dolly is connected with the transmission assembly that sets up on transporting workstation both sides inner wall.
Further, foretell full-automatic resistant firebrick brickmaking device, the drive assembly includes the action wheel, a set of follow driving wheel, drive chain and direction connecting block, action wheel and a set of follow driving wheel all set up on the transfer table, the key-type connection is passed through in action wheel and transmission pivot, the drive chain cover is established at the action wheel and is followed the driving wheel to the action wheel passes through the drive chain transmission with following the driving wheel, the direction connecting block sets up the one side of keeping away from the transfer table at drive chain, be equipped with the guide block draw-in groove on the fragment of brick transportation dolly, the direction connecting block sets up in the guide block draw.
Further, foretell full-automatic resistant firebrick brickmaking device, the both ends of transfer workstation along direction of transfer all are equipped with sensor unit, sensor unit is including the inductive transducer that targets in place, sensor and spacing sensor target in place, be equipped with inductive switch on the drive chain, be equipped with a set of chain backup pad on the inner wall of transfer workstation both sides, drive chain sets up in a set of chain backup pad.
The technical scheme shows that the invention has the following beneficial effects: the full-automatic refractory brick making device is reasonable in structural design, conversion and connection of different stations such as blanking, forming and pushing are achieved by means of movement of the raw material storage box body propelling assembly, automatic and continuous production of bricks is achieved by means of cooperation of the full-automatic refractory brick making device and a forming mechanism of the brick pressing assembly, production efficiency of the bricks can be effectively improved, the overall structure is simple, operation is convenient, automatic production is achieved, operation is simple, safety is greatly improved, one-step brick making is achieved, product quality is improved, and production cost of enterprises is reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the fully automatic refractory brick making device according to the invention;
FIG. 2 is a schematic overall structure diagram of the fully automatic refractory brick making device of the invention;
FIG. 3 is a front view of the fully automatic brick making apparatus for refractory bricks of the present invention;
FIG. 4 is a schematic structural diagram of the fully automatic refractory brick making device according to the present invention;
FIG. 5 is a front view of the brick transfer assembly of the present invention;
fig. 6 is a schematic structural view of the brick transfer assembly of the present invention.
In the figure: the device comprises a feeding box body 1, a feeding hole 11, a raw material storage box body 2, a raw material storage cavity 21, a raw material storage box body propelling component 3, a driving motor I31, a rotating shaft I32, a rotating shaft supporting seat I33, a reduction gearbox I34, a driving straight bevel gear I35, a first propelling component body 36, a supporting frame 361, a first through hole 3611, a sliding sleeve 3612, a driven straight bevel gear I362, a screw 363, a screw sleeve 364, a first cavity 3641, a threaded hole 3642, a guide supporting plate 3643, a guide sleeve 3644, a guide column 3645, an adapter plate 365, a second propelling component body 37, a lower bottom plate 4, a machine table 5, a brick pressing component 6, a brick pressing supporting frame 61, a brick pressing box body 62, a forming cavity 621, a jacking air cylinder 63, a jacking push plate 64, a brick pressing hydraulic cylinder 65, an upper sealing plate 66, an upper sealing plate overturning component 67, an overturning supporting rod 672 671, the brick conveying device comprises a turnover connecting block 674, a turnover supporting seat 675, an arc-shaped groove I6751, a turnover switching block 676, a turnover baffle 677, an upper sealing plate pressing rod 678, a brick conveying assembly 7, a conveying workbench 70, a chain supporting plate 701, a driving motor II 71, a reduction gearbox II 72, a transmission rotating shaft II 73, a transmission assembly 74, a driving wheel 741, a driven wheel 742, a transmission chain 743, a guide connecting block 744, a rotating shaft supporting seat II 75, a brick conveying trolley 76, a guide block clamping groove 761, a sliding rail 77, an inductive switch 20, a sensor unit 30, an in-place inductive sensor 301, an in-place sensor 302 and a limit sensor 303.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
The full-automatic refractory brick making device shown in fig. 1 and 2 comprises a feeding box body 1, a raw material storage box body 2, a raw material storage box body propelling assembly 3, a lower bottom plate 4, a machine table 5, a brick pressing assembly 6 and a brick transferring assembly 7, wherein the lower bottom plate 4 and the raw material storage box body propelling assembly 3 are fixedly arranged on the machine table 5, the brick pressing assembly 6 is positioned on one side of the machine table 5, the brick transferring assembly 7 is arranged on one side, away from the machine table 5, of the brick pressing assembly 6, the raw material storage box body 2 is arranged on the lower bottom plate 4, and the feeding box body 1 is positioned right above the raw material storage box body 2;
wherein, the brick pressing component 6 shown in fig. 3 and 4 comprises a brick pressing support frame 61, a brick pressing box 62, a set of jacking cylinders 63, a set of jacking push plates 64, a set of brick pressing hydraulic cylinders 65, an upper sealing plate 66 and an upper sealing plate overturning component 67, the brick pressing support frame 61 is arranged at one side of the machine platform 5, the brick pressing box 62 is arranged on the brick pressing support frame 61, the jacking cylinders 63 are positioned under the brick pressing box 62, the jacking push plates 64 are arranged at the extending ends of the piston rods of the jacking cylinders 63, the jacking push plates 64 are positioned in the lower end part of the brick pressing box 62, the upper sealing plate 66 is covered on the brick pressing box 62, one end of the upper sealing plate 66 is hinged with the side wall of the brick pressing box 62, the upper sealing plate overturning component 67 is connected with the upper surface of the upper sealing plate 66, the piston rods of the group of brick pressing hydraulic cylinders 65 are hinged to the upper sealing plate overturning component 67, the upper surface of the lower base plate 4 and the upper surface of the brick pressing box body 62 are in the same plane, and the raw material storage box body propelling component 3 can push the raw material storage box body 2 to the brick pressing box body 62.
In the structure, can polylith fragment of brick 100 of one shot forming, the concrete structure does, is equipped with a set of feed inlet 11 on the feeding box 1, a set of feed inlet 11 is a set of setting, raw materials storage box 2 is the rectangle structure to be equipped with a set of raw materials storage cavity 21 on the raw materials storage box 2, a set of raw materials storage cavity 21 is a set of setting, be equipped with a set of fragment of brick shaping cavity 621 on the fragment of brick suppression box 62, a set of fragment of brick shaping cavity 621 is a set of setting, feed inlet 11, raw materials storage cavity 21 and fragment of brick shaping cavity 621 are a pair of one to just setting up, all be equipped with jacking push pedal 64 in a set of fragment of brick shaping cavity 621, jacking push pedal 64, fragment of brick shaping cavity 621 and.
In addition, go up shrouding upset subassembly 67 including upset bracing piece 671, upset pull rod 672, upset pendulum rod 673, upset connecting block 674, upset supporting seat 675, upset switching block 676, a set of upset baffle 677 and go up shrouding depression bar 678, the lower tip of upset bracing piece 671 is articulated with the bottom plate of fragment of brick suppression support frame 61 to the upper end of upset bracing piece 671 is articulated with upset switching block 676, upset supporting seat 675 and a set of upset baffle 677 are all fixed to be set up on the up end of last shrouding 66, go up shrouding depression bar 678 and set up on upset switching block 676 to the upset switching block 676 is stretched out at the both ends of going up shrouding depression bar 678. The two end parts of the upper sealing plate pressing rod 678 extending out of the turnover connecting block 676 can be pressed on the turnover supporting seat 675, the lower end part of the turnover swinging rod 673 is hinged to the upper sealing plate pressing rod 678, one end of the turnover pull rod 672 is arranged on the turnover swinging rod 673, the other end of the turnover pull rod 672 is connected with the turnover connecting block 674, the turnover connecting block 674 is arranged at the upper end part of the turnover supporting rod 671, a piston rod of the brick pressing hydraulic cylinder 65 is hinged to the turnover swinging rod 673, and the end face of the turnover connecting block 676 can be attached to a turnover baffle 677. And, the upper end face of the turning supporting seat 675 is provided with an arc-shaped groove 6751, and the upper closing plate pressing rod 678 can be arranged in the arc-shaped groove 6751.
The raw material storage box body propelling component 3 shown in fig. 2 comprises a first driving motor 31, a first rotating shaft 32, a group of first rotating shaft supporting seats 33, a first reduction gearbox 34, first driving straight bevel gears 35 symmetrically arranged at two ends of the first rotating shaft 32, a first propelling component body 36 and a second propelling component body 37, wherein the first driving motor 31 is connected with the first reduction gearbox 34, the first rotating shaft 32 is erected on the group of first rotating shaft supporting seats 33, the first driving straight bevel gears 35 symmetrically arranged at two ends of the first rotating shaft 32 are respectively connected with the first propelling component body 36 and the second propelling component body 37, the first propelling component body 36 and the second propelling component body 37 are symmetrically arranged, and the first propelling component body 36 and the second propelling component body 37 are connected with the raw material storage box body 2. Wherein, the first propulsion assembly body 36 and the second propulsion assembly body 37 comprise a supporting frame 361, a first driven straight bevel gear 362, a screw 363, a screw sleeve 364 and an adapter plate 365, the supporting frame 361 is fixedly arranged on the machine table 5, the first driven straight bevel gear 362 is meshed with the first driving straight bevel gear 35, the first driven straight bevel gear 362 is arranged on the screw 363 through a key, the screw sleeve 364 is sleeved on the screw 363, the supporting frame 361 is provided with a first through hole 3611, a sliding sleeve 3612 is arranged in the first through hole 3611, one end of the screw sleeve 364, which is far away from the first driven straight bevel gear 362, is arranged in the sliding sleeve 3612, the screw sleeve 364 can move in the sliding sleeve 3612, the screw sleeve 364 is of a cylindrical structure, a first cavity 3641 is arranged inside the screw sleeve 364, a threaded hole 3642 is arranged at the lower end of the screw sleeve 364, the screw 363 is arranged in the first cavity 3641, and the threaded hole 3642 of the screw sleeve 364 is in threaded connection with the screw 363, the end of the screw sleeve 364 extending out of the supporting frame 361 is provided with an adapter plate 365, and the adapter plate 365 is connected with the outer wall of the raw material storage box body 2. In addition, a guide support plate 3643 is sleeved on the outer wall of the screw sleeve 364, a group of guide sleeves 3644 is arranged on the guide support plate 3643, a group of guide columns 3645 is arranged on the support frame 361 along the axial direction of the screw 363, the guide sleeves 3644 are sleeved on the guide columns 3645, and the guide sleeves 3644 can move along the guide columns 3645.
The brick transferring component 7 shown in fig. 5 and 6 comprises a transferring workbench 70, a second driving motor 71, a second reduction box 72, a second transmission rotating shaft 73, transmission components 74 arranged on the inner walls of the two sides of the transferring workbench 70, a second rotating shaft supporting seat 75 and a brick transferring trolley 76, the second driving motor 71, the second reduction gearbox 72 and the second rotating shaft supporting seat 75 are all arranged on the transfer workbench 70, the second driving motor 71 is connected with the second reduction gearbox 72, the second reduction gearbox 72 is connected with the second transmission rotating shaft 73, the second transmission rotating shaft 73 is erected on the second rotating shaft supporting seat 75, the transmission assembly 74 is connected with the second transmission rotating shaft 73, the inner walls of the two sides of the transfer workbench 70 are provided with slide rails 77, the brick transfer trolley 76 is arranged on the slide rails 77, and both side walls of the brick transfer cart 76 are connected to the driving units 74 provided on the inner walls of both sides of the transfer table 70. The transmission assembly 74 comprises a driving wheel 741, a set of driven wheels 742, a transmission chain 743 and a guide connection block 744, the driving wheel 741 and the set of driven wheels 742 are both arranged on the transfer workbench 70, the driving wheel 741 and the transmission rotating shaft 73 are connected through keys, the transmission chain 743 is sleeved on the driving wheel 741 and the driven wheels 742, the driving wheel 741 and the driven wheels 742 are driven through the transmission chain 743, the guide connection block 744 is arranged on one side, away from the transfer workbench 70, of the transmission chain 743, a guide block clamping groove 761 is arranged on the brick transfer trolley 76, and the guide connection block 744 is arranged in the guide block clamping groove 761. In addition, transfer table 70 all is equipped with sensor unit 30 along direction of transfer's both ends, sensor unit 30 is including the inductive sensor 301 that targets in place, sensor 302 and spacing sensor 303 target in place, be equipped with inductive switch 20 on the drive chain 743, be equipped with a set of chain support plate 701 on the inner wall of transfer table 70 both sides, drive chain 743 sets up in a set of chain support plate 701.
Based on the structure, the full-automatic refractory brick making device has the working principle that:
1) pouring brick making raw materials into the feeding box body 1 through the feeding hole 11;
2) the materials in the feeding box body 1 are respectively stored in a group of raw material storage cavities 21;
3) the first driving motor 31 is started to drive the first rotating shaft 32 to rotate, so that the first driving straight bevel gear 35 is driven to rotate, the first driving straight bevel gear 35 drives the first driven straight bevel gear 362 to rotate, the screw 363 rotates along with the first driven straight bevel gear 362, and the screw sleeve 364 moves along the screw 363;
4) the screw sleeve 364 pushes the raw material storage tank 2 to move towards the brick pressing assembly 6, so that the raw material storage tank 2 is positioned right above the brick pressing tank 62;
5) the brick making raw materials in the group of raw material storage cavities 21 fall into the corresponding group of brick forming cavities 621;
6) the first driving motor 31) rotates in the reverse direction to drive the first rotating shaft 32 to rotate, so that the first driving straight bevel gear 35 is driven to rotate, the first driving straight bevel gear 35 drives the first driven straight bevel gear 362 to rotate, the screw 363 rotates along with the first driven straight bevel gear 362, and the screw sleeve 364 moves along the screw 363;
7) the screw sleeve 364 drives the raw material storage box body 2 to move away from the brick pressing component 6, and the screw sleeve 364 drives the raw material storage box body 2 to return to the initial position;
8) the brick pressing hydraulic cylinders 65 push the upper sealing plate 66 to rotate, so that the upper sealing plate 66 covers the brick pressing box body 62;
9) the jacking cylinders 63 are started to extend out, the jacking push plates 64 are pushed upwards to move upwards in the brick forming cavities 621, and brick making raw materials are pressed into bricks in the brick forming cavities 621;
10) the group of jacking cylinders 63 are started to retract, the upper sealing plate 66 is opened, the group of jacking cylinders 63 continuously extend out, and bricks pressed in the brick molding cavity 621 are ejected out of the brick molding cavity 621;
11) repeating the steps 1) -4), pushing the press-formed bricks on the brick forming cavity 621 to the brick transfer trolley 76 in the process that the raw material storage box body 2 moves to the brick press component 6;
12) the jacking cylinders 63 are started to withdraw, so that the jacking push plates 64 are driven to return to the initial positions of the lower ends of the brick molding cavities 621, and meanwhile, the brick making raw materials in the raw material storage cavities 21 fall into the corresponding brick molding cavities 621;
13) the second driving motor 71 is started to drive the second transmission rotating shaft 73 to rotate, the second transmission rotating shaft 73 drives the driving wheel 741 to rotate, the transmission chain 743 rotates, and the guide connecting block 744 is driven to move along the transfer workbench 70;
14) guide connection block 744 drives brick transfer cart 76 from one end of transfer table 70 to the other;
15) brick transfer cart 76 is moved to the end of transfer table 70 and bricks 100 are removed from brick transfer cart 76 by a robot or manually.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (10)
1. A full-automatic firebrick brickmaking device which is characterized in that: the brick conveying device comprises a feeding box body (1), a raw material storage box body (2), a raw material storage box body propelling assembly (3), a lower bottom plate (4), a machine table (5), a brick pressing assembly (6) and a brick transferring assembly (7), wherein the lower bottom plate (4) and the raw material storage box body propelling assembly (3) are fixedly arranged on the machine table (5), the brick pressing assembly (6) is positioned on one side of the machine table (5), the brick transferring assembly (7) is arranged on one side, away from the machine table (5), of the brick pressing assembly (6), the raw material storage box body (2) is arranged on the lower bottom plate (4), and the feeding box body (1) is positioned right above the raw material storage box body (2);
wherein, the brick pressing component (6) comprises a brick pressing support frame (61), a brick pressing box body (62), a group of jacking cylinders (63), a group of jacking push plates (64), a group of brick pressing hydraulic cylinders (65), an upper sealing plate (66) and an upper sealing plate overturning component (67), the brick pressing support frame (61) is arranged at one side of the machine table (5), the brick pressing box body (62) is arranged on the brick pressing support frame (61), the jacking cylinders (63) are positioned under the brick pressing box body (62), the jacking push plates (64) are arranged at the extending ends of the piston rods of the jacking cylinders (63), the jacking push plates (64) are positioned in the lower end parts of the brick pressing box body (62), and the upper sealing plate (66) is covered on the brick pressing box body (62), and the one end of going up shrouding (66) is articulated with the lateral wall of fragment of brick suppression box (62), go up shrouding upset subassembly (67) and the upper surface of going up shrouding (66) and be connected, the piston rod of a set of fragment of brick suppression pneumatic cylinder (65) is articulated with last shrouding upset subassembly (67), the upper surface of lower plate (4) and the upper surface of fragment of brick suppression box (62) are in the coplanar, raw materials storage box propulsion assembly (3) can promote raw materials storage box (2) to on fragment of brick suppression box (62).
2. The fully automated refractory brick making apparatus of claim 1, further comprising: be equipped with a set of feed inlet (11) on feeding box (1), a set of feed inlet (11) is a set of setting, raw materials storage box (2) are the rectangle structure to be equipped with a set of raw materials storage cavity (21) on raw materials storage box (2), a set of raw materials storage cavity (21) is a set of setting, be equipped with a set of fragment of brick shaping cavity (621) on fragment of brick suppression box (62), a set of fragment of brick shaping cavity (621) is a set of setting, feed inlet (11), raw materials storage cavity (21) and fragment of brick shaping cavity (621) one to one just to the setting, all be equipped with jacking push pedal (64) in a set of fragment of brick shaping cavity (621), jacking push pedal (64), fragment of brick shaping cavity (621) and last shrouding (66) constitute fragment of brick suppression cavity.
3. The fully automated refractory brick making apparatus of claim 1, further comprising: the upper sealing plate overturning assembly (67) comprises an overturning supporting rod (671), an overturning pull rod (672), an overturning swing rod (673), an overturning connecting block (674), an overturning supporting seat (675), an overturning switching block (676), a group of overturning baffle plates (677) and an upper sealing plate pressing rod (678), the lower end part of the overturning supporting rod (671) is hinged with the bottom plate of the brick pressing supporting frame (61), the upper end part of the overturning supporting rod (671) is hinged with the overturning switching block (676), the overturning supporting seat (675) and the group of overturning baffle plates (677) are fixedly arranged on the upper end surface of the upper sealing plate (66), the upper pressing rod (678) is arranged on the overturning switching block (676), the overturning switching block (676) extends out from the two ends of the upper sealing plate pressing rod (678), and the two end parts of the upper sealing plate pressing rod (678) extending out of the overturning switching block (676) can be pressed on the overturning supporting seat (675), the lower tip of upset pendulum rod (673) is articulated with last shrouding depression bar (678), the one end setting of upset pull rod (672) is on upset pendulum rod (673) to the other end and the upset connecting block (674) of upset pull rod (672) are connected, upset connecting block (674) sets up the upper end at upset bracing piece (671), the piston rod of a set of fragment of brick suppression pneumatic cylinder (65) is articulated with upset pendulum rod (673), the terminal surface of upset commentaries on classics joint block (676) can laminate with upset baffle (677).
4. The fully automated brick making apparatus according to claim 3, further comprising: an arc-shaped groove I (6751) is arranged on the upper end face of the overturning supporting seat (675), and the upper sealing plate pressing rod (678) can be arranged in the arc-shaped groove I (6751).
5. The fully automated refractory brick making apparatus of claim 1, further comprising: raw materials storage box propulsion assembly (3) include that driving motor (31), pivot (32), a set of pivot supporting seat (33), reducing gear box (34), symmetry set up at first (32) both ends of pivot initiative straight-tooth bevel gear (35), first propulsion assembly body (36) and second propulsion assembly body (37), driving motor (31) are connected with reducing gear box (34), pivot (32) are connected with reducing gear box (34), and pivot (32) erect on a set of pivot supporting seat (33), symmetry set up initiative straight-tooth bevel gear (35) at pivot (32) both ends respectively with first propulsion assembly body (36) and second propulsion assembly body (37) be connected, first propulsion assembly body (36) and second propulsion assembly body (37) symmetry set up, first propulsion assembly body (36) and second propulsion assembly body (37) link with raw materials storage box (2) and even And (6) connecting.
6. The fully automated brick making apparatus according to claim 5, further comprising: the first propulsion assembly body (36) and the second propulsion assembly body (37) comprise a supporting frame (361), a first driven straight bevel gear (362), a screw (363), a screw sleeve (364) and an adapter plate (365), the supporting frame (361) is fixedly arranged on a machine table (5), the first driven straight bevel gear (362) is meshed with a first driving straight bevel gear (35), the first driven straight bevel gear (362) is arranged on the screw (363) through a key, the screw sleeve (364) is sleeved on the screw (363), a first through hole (3611) is formed in the supporting frame (361), a sliding sleeve (3612) is arranged in the first through hole (3611), one end, far away from the first driven straight bevel gear (362), of the screw sleeve (364) is arranged in the sliding sleeve (3612), the screw sleeve (364) can move in the sliding sleeve (3612), and the screw sleeve (364) is of a cylindrical structure, and screw rod cover (364) inside is equipped with first cavity (3641) to the lower tip of screw rod cover (364) is equipped with screw hole (3642), screw rod (363) set up in first cavity (3641), and screw hole (3642) and screw rod (363) threaded connection of screw rod cover (364), screw rod cover (364) stretch out the support frame (361) tip and are equipped with keysets (365), keysets (365) are connected with the outer wall of raw materials storage box (2).
7. The fully automated brick making apparatus according to claim 6, further comprising: the outer wall of the screw rod sleeve (364) is sleeved with a guide support plate (3643), a group of guide sleeves (3644) are arranged on the guide support plate (3643), a group of guide columns (3645) are arranged on the support frame (361) along the axis direction of the screw rod (363), the guide sleeves (3644) are sleeved on the guide columns (3645), and the guide sleeves (3644) can move along the guide columns (3645).
8. The fully automated refractory brick making apparatus of claim 1, further comprising: the brick transfer component (7) comprises a transfer workbench (70), a driving motor II (71), a reduction gearbox II (72), a transmission rotating shaft II (73), a transmission component (74) arranged on the inner walls of the two sides of the transfer workbench (70), a rotating shaft supporting seat II (75) and a brick transfer trolley (76), wherein the driving motor II (71), the reduction gearbox II (72) and the rotating shaft supporting seat II (75) are all arranged on the transfer workbench (70), the driving motor II (71) is connected with the reduction gearbox II (72), the reduction gearbox II (72) is connected with the transmission rotating shaft II (73), the transmission rotating shaft II (73) is erected on the rotating shaft supporting seat II (75), the transmission component (74) is connected with the transmission rotating shaft II (73), the inner walls of the two sides of the transfer workbench (70) are provided with sliding rails (77), and the brick transfer trolley (76) is arranged on the sliding rails (77), and two side walls of the brick transfer trolley (76) are connected with transmission components (74) arranged on the inner walls of two sides of the transfer workbench (70).
9. The fully automated brick making apparatus according to claim 8, further comprising: the transmission assembly (74) comprises a driving wheel (741), a set of driven wheels (742), a transmission chain (743) and a guide connecting block (744), the driving wheel (741) and the set of driven wheels (742) are arranged on the transfer workbench (70), the driving wheel (741) and the transmission rotating shaft (73) are connected through keys, the transmission chain (743) is sleeved on the driving wheel (741) and the driven wheels (742), the driving wheel (741) and the driven wheels (742) are transmitted through the transmission chain (743), the guide connecting block (744) is arranged on one side, away from the transfer workbench (70), of the transmission chain (743), a guide block clamping groove (761) is formed in the brick transfer trolley (76), and the guide connecting block (744) is arranged in the guide block clamping groove (761).
10. The fully automated brick making apparatus according to claim 8, further comprising: transport workstation (70) all are equipped with sensor unit (30) along direction of transfer's both ends, sensor unit is including locating induction sensor (301), locating sensor (302) and spacing sensor (303), be equipped with inductive switch (20) on drive chain (743), be equipped with a set of chain support board (701) on the inner wall of transport workstation (70) both sides, drive chain (743) sets up in a set of chain support board (701).
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