CN101434091B - Method for producing special-shaped heat preserving building blocks and forming machine thereof - Google Patents
Method for producing special-shaped heat preserving building blocks and forming machine thereof Download PDFInfo
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- CN101434091B CN101434091B CN2008102405295A CN200810240529A CN101434091B CN 101434091 B CN101434091 B CN 101434091B CN 2008102405295 A CN2008102405295 A CN 2008102405295A CN 200810240529 A CN200810240529 A CN 200810240529A CN 101434091 B CN101434091 B CN 101434091B
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Abstract
The invention belongs to a method for producing a special thermal insulation block and a forming machine thereof. The method comprises the following steps: a material-pressing mold adopts a split combination type; a movable molding box and a movable splint are combined into the material-pressing mold with a movable mold core before the feeding; a material-pressing device is used to pressurize a masonry material in the material-pressing mold and press the masonry material into masonry bricks; the movable mold core breaks away from the material-pressing mold first; and then the movable molding box breaks away from the material-pressing mold. The forming machine consists of a propulsion device, a material-pressing device, a lifting stripping device and a conveying device, the material-pressing mold consists of the movable molding box, the movable splint and the movable mold core, the propulsion device and the material-pressing device are positioned at both corresponding sides of an insertion platform, the lifting stripping device is connected with the inner side of the insertion platform through the conveying device, the material-pressing device is connected with the lifting stripping device through the conveying device, and the other side of the lifting stripping device is provided with an output platform. The method can conveniently and mechanically finish the manufacture of various shapes of thermal insulation blocks, and also has the advantages of reasonable structural design, quick production of the thermal insulation blocks, high efficiency, and high rate of finished products.
Description
Technical field
The invention belongs to a kind of method and make-up machine thereof of making special-shaped heat preserving building blocks.
Background technology
Traditional machine made brick outward appearance mostly is the one hand tile of square rectangle or band square rectangular opening.Be earlier the brick material to be put in bricks die during manufacturing, use machinery with the brick material compacting in the bricks die again, and rear demoulding take out building block.This traditional brickmaking machine can only prepare identical shaped the laying bricks of one up and down, needs only during the demoulding and from the bricks die lower end building block is ejected mould.But have laying bricks or insulation blocks of one shape inequality up and down such as horizontal reinforced wall if need to make deformed block as difformity, bottom up and down, when being concave shape as the side of insulation blocks (as shown in Figure 8), traditional brickmaking machine then can not be produced.Usually produce this deformed block and need prepare a large amount of particular manufacturing crafts, with the brick material compacting in the bricks die, then again building block and mould are placed into building block simultaneously and in mould, till the bone dry, again mould are inverted, take out building block with machinery.
At present, building field a kind of building heat preservation blocks new system that has been born, after this system uses this kind insulation blocks to build construction wall by laying bricks or stones, square hole is left in the body of wall centre, insert the reinforcing bar cast concrete at insulation blocks square hole position, so just make insulation blocks and armored concrete form integral wall, use the insulation blocks masonry panel promptly to play the effect of building energy conservation heat insulation, saved the conventional concrete body of wall concrete form cost usefulness of a template after-pouring earlier again.And this insulation blocks can be used as bearing wall again and uses, and having remedied common brick can not be incubated, and one hand tile can not be as the defective of load bearing wall, thereby insulation blocks is used widely in building industry day by day.This insulation blocks mainly with cement in addition other insulation material (as foam grain) add water and be mixed and made into, light weight has viscosity, material and unit weight all have specific (special) requirements, the complex manufacturing difficulty is big, traditional brick-making method and machinery can't be produced, as adopting that other method production mould occupancy is big, cost is high, efficient is low, can not satisfy the demand.
Summary of the invention
The objective of the invention is to design a kind of method and make-up machine thereof of making special-shaped heat preserving building blocks, this method can satisfy the requirement of heat insulation building block building new system, the insulation blocks manufacturing of different shape is finished in mechanization easily, this shaping machine structure is reasonable in design simple, the advantage that system insulation blocks speed is fast, efficient is high, yield rate is high.
The method that the present invention adopts is: material pressing mould is a separate assembling; Material pressing mould comprises the movable moulding box that uses repeatedly of a up/down perforation on body, with a movable supporting plate, the perforation that this activity supporting plate upper end is provided with the projection corresponding with made insulation blocks groove and penetrates from its bottom for movable core rod, this activity supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump; Movable moulding box and a movable supporting plate are combined into a material pressing mould with movable core rod before charging; To the pressurization of the insulation blocks material in the material pressing mould, be pressed into insulation blocks with material pressing device; Movable core rod breaks away from material pressing mould earlier; Movable moulding box breaks away from material pressing mould again.Movable supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump, and insulation blocks solidifies the back to be separated with movable supporting plate.
This make-up machine is made of propulsion plant, material pressing device, lifting stripper apparatus and conveyer, material pressing mould is made up of movable moulding box, movable supporting plate and movable core rod three parts, propulsion plant and material pressing device are positioned at the dual-side that plugs together the platform correspondence, the lifting stripper apparatus joins by conveyer and plugs together the inner side edge of platform, material pressing device is by the conveyer lifting stripper apparatus that joins, and another side of lifting stripper apparatus is provided with output stage.The said structure design has realized purpose of the present invention.
Advantage of the present invention is the requirement that this method can satisfy the heat insulation building block building new system, and the insulation blocks manufacturing of different shape is finished in mechanization easily, and the insulation blocks manufacturing that various sides are the character cut in bas-relief shape is finished in mechanization easily.This shaping machine structure is reasonable in design simple, and system insulation blocks speed is fast, and quality is good, and efficient improves nearly 9 times, and equipment of the present invention is easy to use, low cost of manufacture, safe and reliable.
Description of drawings
Fig. 1 is a plan structure schematic diagram of the present invention
Fig. 2 is the partial schematic diagram of propulsion plant of the present invention and material pressing device
Fig. 3 is the partial structurtes schematic diagram of lifting stripper apparatus of the present invention and conveyer
Fig. 4 is a movable moulding box schematic diagram of the present invention
Fig. 5 is a movable supporting plate schematic diagram of the present invention
Fig. 6 is a movable core rod schematic diagram of the present invention
Fig. 7 is a material pressing mould schematic diagram of the present invention
Fig. 8 is an insulation blocks schematic diagram of the present invention
The specific embodiment
The method that the present invention adopts is: material pressing mould is a separate assembling.Material pressing mould comprises the movable moulding box that uses repeatedly of a up/down perforation on body, with a movable supporting plate, the perforation that this activity supporting plate upper end is provided with the projection corresponding with made insulation blocks groove and penetrates from its bottom for movable core rod, this activity supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump.Movable moulding box and a movable supporting plate are combined into a material pressing mould with movable core rod before charging.To the pressurization of the insulation blocks material in the material pressing mould, be pressed into insulation blocks with material pressing device.Movable core rod breaks away from material pressing mould earlier.Movable moulding box breaks away from material pressing mould again.Movable supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump, and insulation blocks solidifies the back to be separated with movable supporting plate.
To shown in Figure 8, a kind of building heat preservation blocks make-up machine comprises binder tooth bar case 35, binder die head 42, propulsion electric machine 1, transmits motor 9 and transfer roller 8 as Fig. 1.This make-up machine is made of propulsion plant, material pressing device 24, lifting stripper apparatus 18 and conveyer.Material pressing mould is made up of movable moulding box 54, movable supporting plate 57 and movable core rod 33 3 parts.Propulsion plant and material pressing device are positioned at the dual-side that plugs together platform 5 correspondences, and the lifting stripper apparatus joins by conveyer and plugs together the inner side edge of platform.Material pressing device is by the conveyer lifting stripper apparatus that joins, and another side of lifting stripper apparatus is provided with output stage 14.
As depicted in figs. 1 and 2, described propulsion plant by propulsion electric machine, advance driving wheel 2 and coaxial two sprocket wheels and be positioned at propelling chain 3 on two sprocket wheels, promote tooth 4 and formed with advancing driving wheel.The propulsion electric machine drive advances driving wheel and coaxial two sprocket wheels and then drive is positioned at the propelling chain on four chains and is positioned at the two two promotion teeth that advance on the chains with advancing driving wheel.One movable supporting plate put plugging together on the platform, conveyer is delivered to the movable supporting plate upper end that plugs together on the platform with movable moulding box, forms the material pressing mould that enters before the binder space.The effect of propulsion plant is that the material pressing mould that will form pushes in the binder space 31 of material pressing device from plugging together platform.
Described material pressing device comprises that binder motor 25, gearbox 30, binder tooth bar case 35, binder tooth bar 28, binder traveling table 44, drive link 43, binder die head 42, die head lead platform 36, binder space, core rod and lead platform 32, movable core rod 33, core rod motor 34, core rod tooth bar case 39, core rod tooth bar 38 and core rod traveling table 40; Core rod is led platform two ends and die head, and to lead the platform two ends affixed with corresponding body.Core rod leads the platform upper end and die head is led formation binder space between the platform lower end.Die head is led the platform upper end and is provided with and corresponding body 10 sliding binder traveling tables of joining, and can adopt and establish slideway 41 on the body of correspondence, and binder traveling table two ends cunning fits on the slideway.Binder tooth bar and binder traveling table upper end joins, and binder traveling table lower end connects the sliding die head that fits over by drive link and leads binder die head upper end in the platform.Core rod is led the platform lower end and is provided with the core rod traveling table of joining with corresponding body cunning, and core rod tooth bar and core rod traveling table lower end join, and core rod traveling table upper end connects the sliding core rod that fits over and leads the interior movable core rod lower end of platform.
Material feeding box 23 on the body between material pressing device and the lifting stripper apparatus, material feeding box also can be positioned at opposite side body on.The material feeding box lower port binder space side upper end that communicates, the material feeding box bottom is established and is dialled plate, is used for the insulation blocks material in it is dialled in the material pressing mould that is positioned at the binder space.The effect of material pressing device is pack in the material pressing mould that will form insulation blocks material and compacting, makes insulation blocks.After the part material pressing mould that movable moulding box and movable supporting plate are formed enters in the binder space and is positioned at core rod and leads the platform upper end, core rod motor 34 drives the core rod tooth bar rising that is positioned at core rod tooth bar case and drives the rising of core rod traveling table by gearbox 37 movable core rod is penetrated movable moulding box from the core rod perforation 56 on the movable supporting plate, forms a complete material pressing mould.The material feeding box bottom is established and is dialled each material feeding groove 52 that the material pressing mould that is arranged in the binder space dialled in the insulation blocks material in the material feeding box by plate.Then, the binder motor drives the binder tooth bar decline that is positioned at binder tooth bar case and drives the insulation blocks material compacting of binder die head with each material feeding groove by gearbox 30.After the compacting of insulation blocks material, move on the binder tooth bar in the binder tooth bar case and reset, make to move on the binder die head to reset; Core rod tooth bar in the core rod tooth bar case moves down and resets, and makes in the core rod perforation disengaging activity moulding box from the movable supporting plate of general who has surrendered's movable mold core under the core rod traveling table.Two drive sprockets that another motor transmission then is positioned on the connecting shaft 27 make the moving tooth 29 on chain 26 rotations and the drive chain send on the conveyer from the outside with the part material pressing mould.The part material pressing mould that to be made up of movable moulding box and movable supporting plate conveyer and the insulation blocks of Qi Nei moulding are sent into the lifting stripper apparatus again.The conveyer of this section is finished by drive sprocket and 22 groups of rotations of chain drive transfer roller by transmitting motor 21.
As shown in Figure 3, described lifting stripper apparatus comprises demoulding platform 50, lifting motor 19, gearbox 16, lifting rack case 15, lifting rack 45, hoisting frame 20, jacking block 46, transfers to wheel 47, chain card 48 and transfer to chain 49; Promote motor by the lifting rack in the gearbox drive lifting rack case, lifting rack drives hoisting frame, and the hoisting frame lower end is provided with jacking block.Chain fixes to be connected on and transfers on the chain, transfers to chain to be positioned at two and transfers on the wheel.17 sliding joining of axle bed on hoisting frame four pillars and four jiaos of the frames that are positioned at the lifting stripper apparatus, the hoisting frame lower end is provided with jacking block.
The effect of lifting stripper apparatus is that movable moulding box is separated with movable supporting plate.After movable moulding box and movable supporting plate enter on the demoulding platform, promote motor by the lifting rack in the gearbox drive lifting rack case, lifting rack drives hoisting frame makes four jacking blocks that are connected with the hoisting frame lower end up along four jiaos of the frames of lifting stripper apparatus, four jacking blocks just in time withstand on movable moulding box four arms of angle, drive activity moulding box up disengaging activity supporting plate and on insulation blocks, conveyer again with movable supporting plate and on insulation blocks send into output stage, take out in the lump and finish the discharging of insulation blocks piece.Then, promote the motor backward rotation, make jacking block, movable moulding box is put on the demoulding platform, transfer to wheel to advance your drive by driven by motor and transfer to chain to rotate, the chain card on it is sent on the conveyer from the outside with movable moulding box along descending.Again by the transmission motor 12 of this section conveyer by transmit sprocket wheel 13 drive transfer rollers 11 grades anyhow conveyer again movable moulding box is delivered to and is plugged together the platform place, finish the circulation of a brickmaking process.This section conveyer is also finished by drive sprocket 6 and 8 groups of rotations of chain 7 drive transfer rollers by transmitting motor 9.
As shown in Figure 4, described movable moulding box side is provided with the bump aperture 53 that penetrates for the projection on the movable supporting plate, is provided with demarcation strip 51 in the movable moulding box.For forming the material feeding groove 52 of the piece of laying bricks, this activity moulding box can be made four pieces of laying bricks simultaneously, also can be provided with as required between each demarcation strip.
As shown in Figure 5, described movable supporting plate is provided with and is provided with the core rod perforation 56 that penetrates for corresponding movable core rod between projection 55, two projections.
As shown in Figure 6, each movable core rod lower end is fixed in core rod traveling table upper end, and aligns with corresponding core rod perforation.
As shown in Figure 7, the material pressing mould for forming.
As shown in Figure 8, insulation blocks 58 schematic diagrames.
In a word, the present invention easily mechanization finishes the insulation blocks manufacturing of various shapes, and also has reasonable in design, the advantage that insulation blocks speed processed is fast, efficient is high, yield rate is high. Can promote the use of.
Claims (7)
1. method of making special-shaped heat preserving building blocks is characterized in that:
Material pressing mould is a separate assembling;
Material pressing mould comprises the movable moulding box that uses repeatedly of a up/down perforation on body, with a movable supporting plate, the perforation that this activity supporting plate upper end is provided with the projection corresponding with made insulation blocks groove and penetrates from its bottom for movable core rod, this activity supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump;
Movable moulding box and a movable supporting plate are combined into a material pressing mould with movable core rod before charging;
To the pressurization of the insulation blocks material in the material pressing mould, be pressed into insulation blocks with material pressing device;
Movable core rod breaks away from material pressing mould earlier;
Movable moulding box breaks away from material pressing mould again;
Movable supporting plate and the insulation blocks that compacting is finished on it are taken the body of disembarking in the lump, and insulation blocks solidifies the back to be separated with movable supporting plate.
2. make-up machine of implementing the described method of claim 1, comprise binder tooth bar case, the binder die head, propulsion electric machine, transmit motor and transfer roller, it is characterized in that: this make-up machine is by propulsion plant, material pressing device, lifting stripper apparatus and conveyer constitute, material pressing mould is by movable moulding box, movable supporting plate and movable core rod three parts are formed, propulsion plant and material pressing device are positioned at the dual-side that plugs together the platform correspondence, the lifting stripper apparatus joins by conveyer and plugs together the inner side edge of platform, material pressing device is by the conveyer lifting stripper apparatus that joins, and another side of lifting stripper apparatus is provided with output stage.
3. by the described make-up machine of claim 2, it is characterized in that: described propulsion plant by propulsion electric machine, advance driving wheel and with advancing driving wheel coaxial two sprocket wheels and be positioned at propelling chain on two sprocket wheels, promote tooth and formed, propulsion electric machine drive advance driving wheel and with advancing driving wheel coaxial two sprocket wheels and then drive advance chain with its on the promotion tooth.
4. by the described make-up machine of claim 2, it is characterized in that: described material pressing device comprises that binder motor, gearbox, binder tooth bar case, binder tooth bar, binder traveling table, drive link, binder die head, die head lead platform, binder space, core rod and lead platform, movable core rod, core rod motor, core rod tooth bar case, core rod tooth bar and core rod traveling table; Core rod is led platform two ends and die head, and to lead the platform two ends affixed with corresponding body, core rod leads the platform upper end and die head is led formation binder space between the platform lower end, die head is led the platform upper end and is provided with the binder traveling table of joining with corresponding body cunning, binder tooth bar and binder traveling table upper end join, binder traveling table lower end connects the sliding die head that fits over by drive link and leads binder die head upper end in the platform, core rod is led the platform lower end and is provided with the core rod traveling table of joining with corresponding body cunning, core rod tooth bar and core rod traveling table lower end join, and core rod traveling table upper end connects the sliding core rod that fits over and leads the interior movable core rod lower end of platform.
5. by the described make-up machine of claim 2, it is characterized in that: described lifting stripper apparatus comprises demoulding platform, lifting motor, gearbox, lifting rack case, lifting rack, hoisting frame, jacking block, dial-out wheel, chain card and transfers to chain; Promote motor by the lifting rack in the gearbox drive lifting rack case, lifting rack drives hoisting frame, and the hoisting frame lower end is provided with jacking block, and chain fixes to be connected on and transfers on the chain, transfers to chain to be positioned on the two dial-out wheels.
6. by the described make-up machine of claim 2, it is characterized in that: described movable moulding box side is provided with the bump aperture that penetrates for the projection on the movable supporting plate, is provided with demarcation strip in the movable moulding box.
7. by the described make-up machine of claim 2, it is characterized in that: described movable supporting plate is provided with projection, is provided with the core rod perforation that penetrates for corresponding movable core rod between two projections.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102405295A CN101434091B (en) | 2008-12-24 | 2008-12-24 | Method for producing special-shaped heat preserving building blocks and forming machine thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102405295A CN101434091B (en) | 2008-12-24 | 2008-12-24 | Method for producing special-shaped heat preserving building blocks and forming machine thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101434091A CN101434091A (en) | 2009-05-20 |
| CN101434091B true CN101434091B (en) | 2010-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008102405295A Expired - Fee Related CN101434091B (en) | 2008-12-24 | 2008-12-24 | Method for producing special-shaped heat preserving building blocks and forming machine thereof |
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| CN (1) | CN101434091B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102085694A (en) * | 2010-11-25 | 2011-06-08 | 郑州东方均质材料有限责任公司 | Moulding mould used for refractory products |
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- 2008-12-24 CN CN2008102405295A patent/CN101434091B/en not_active Expired - Fee Related
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Fu Peiru| Fu Zhending Assignor: Beijing Daxing District Hongguang new thermal insulation building material factory Contract record no.: 2010990000869 Denomination of invention: Method for producing special-shaped heat preserving building blocks and forming machine thereof Granted publication date: 20101027 License type: Exclusive License Open date: 20090520 Record date: 20101103 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Beijing Daxing District Hongguang new thermal insulation building material factory Assignor: Fu Peiru| Fu Zhending Contract record no.: 2010990000869 Denomination of invention: Method for producing special-shaped heat preserving building blocks and forming machine thereof Granted publication date: 20101027 License type: Exclusive License Open date: 20090520 Record date: 20101103 |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101027 Termination date: 20131224 |