CN201559243U - Artificial stone plate sheet forming device - Google Patents
Artificial stone plate sheet forming device Download PDFInfo
- Publication number
- CN201559243U CN201559243U CN2009202944604U CN200920294460U CN201559243U CN 201559243 U CN201559243 U CN 201559243U CN 2009202944604 U CN2009202944604 U CN 2009202944604U CN 200920294460 U CN200920294460 U CN 200920294460U CN 201559243 U CN201559243 U CN 201559243U
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- workbench
- rolling
- worktable
- rolling device
- running roller
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Abstract
The utility model relates to an artificial stone plate sheet forming device which consists of a worktable, a conveying device and a compacting device. The forming device is characterized in that the worktable is divided into an upper worktable and a lower worktable; the upper worktable is lifted by a set lifting device; an upper conveying device and a lower conveying device are respectively arranged at both ends of the worktable; the compacting device consists of an upper rolling device and a lower rolling device which are respectively arranged on the upper worktable and the lower worktable; the rolling device consists of a group of rollers; a vibration device is arranged on the rolling device; and a supporting device is arranged on the back surface of the conveying belt. The utility model has the advantages of low production cost, high production efficiency, low energy consumption, and stable and reliable product quality.
Description
Technical field
The utility model belongs to the artificial stone plate, and especially the synthetic quartz stone slab produces type apparatus technical field.
Background technology
What the mode of production of existing artificial slabstone generally adopted is monolithic forming technology equipment, and these equipment require pressure big, power consumption height, the unstable product quality of moulding; Sheet material to compression moulding also will heat by firing equipment specially, forming technology process complexity, and the production cost height, production efficiency is low.
What the equipment that quartzy sheet material is made at present external for example Europe adopted the mode of production of quartz artificial board is single-piece vacuum vibration compacting, and the intensification compound profile is handled forming technology, but the apparatus expensive that should produce.
The equipment working method that quartzy sheet material is made in existing Europe is as follows:
1. the quartz material more than 90% is mixed at a mixing and blending machine with its resin auxiliary material, colorant;
2. the quartz material that mixes is pressed the quantitative cloth of monolithic on the vacuum vibration formation machine, the basic specification of product is long, wide for 3290*1650 thickness be more than five square metre of 10mm～30mm unequal-area, vibrating forming machine vibrates this quartz material of more than five squares under the state that vacuumizes exerts pressure, vibrator be one with the similar big bloom of basic specification, weighing has one group of vibrating motor group about 100kw on 30～50T bloom, vibrating mass is done 1500Hz～3600Hz vibration under four guide pillars are firm.One group oil cylinder or cylinder lifting pressurization is arranged on the vibrating mass simultaneously, make it vibration force and pressure and be delivered on the quartz mine material below the vibrating mass.Under the situation of vacuum vibration and pressurization, the quartz mine material is shaken densification in fact, get rid of cavity or pore, reach the purpose of moulding.From cloth, overall process approximately needs 10～20 minutes.
3. and then the quartz plate of its pre-molding is transported in the heater of a well formula (or tunnel type) that is provided with in addition and is cured.
More than the existing this vacuum press forming device that shakes have the following disadvantages:
A. the maintenance rate height of equipment.Destructiveness during this equipment self vibration is very strong, and the plant maintenance expense is high, and all parts very easily damage;
B. efficiency of equipment is low.The compacting at most in 24 hours of an equipment, 150 blocks of plates close less than 500 meters;
C. the energy consumption height of equipment.The installed capacity of this equipment can not be less than 150kwA;
D. equipment is big to the influence of environment.This equipment produces great vibration in process of production, sends huge mechanicalness noise, and is very big to operator's harm, its working environment very severe;
E. can't produce successional decorative pattern;
F. production cost of products height.Maintenance expense, energy consumption height, yield poorly, the difficult control of the stability of body vibration equipment in addition causes the out-of-flatness of product, and positive and negative all needs to stay bigger allowance.
Summary of the invention
The purpose of this utility model provides in order to overcome the weak point that above-mentioned prior art exists just that a kind of production cost is low, production efficiency is high, energy consumption is low, the shaped device of the artificial slabstone of stable and reliable product quality.
The purpose of this utility model is achieved by the following technical solution.
The utility model is a kind of artificial slabstone shaped device, is made up of workbench, conveying device, molding press device, it is characterized in that, workbench is divided into upper table and lower table; Upper table is by the lowering or hoisting gear lifting that is provided with; Be respectively arranged with conveying device by workbench at the workbench two ends; Molding press device is made up of last rolling device and following rolling device, and upper and lower rolling device is separately positioned on the upper and lower workbench; Rolling device is made up of one group of running roller; Rolling device is provided with vibrating device; The back side at conveyer belt is provided with bracing or strutting arrangement.
One group of running roller of the utility model rolling device is that the running roller more than 4 is formed.
The utility model is with the uniform rotary structure of being arranged to closed circulation of running roller.
The utility model running roller connects the employing chain type and connects; Four angles of the roller set of rotary structure are provided with drive sprocket.
The rolling surface of rolling device on the utility model, being provided with an angle of release a with the frame working face is 3 °～10 °, is beneficial to material and enters continuous roll extrusion zone.
The utility model also can be provided with heater at the back segment of workbench, so that die mould and hot setting are integrated.
The utility model also can be provided with multiple film device at the leading portion of workbench, with the protection conveyer belt.
Effect of the present utility model is:
Product with this continuous quartz sheet metal forming production line production has following advantage:
1, artificial slabstone or artificial quartz plate flatness height, thickness is even, and thickness error is no more than 0.2mm, so greatly reduce the inventory of unit are; Can continuity production.
2, production efficiency height.The product of this form wire per minute is 1.5 meters～3.5 meters and gets intermediate computations that 24 hourly outputs are 2880 meters, are 5 times of European equipment yield.Its product integrated cost is lower more than 15% than the integral body press cost that shakes.
3, the quality height of product.Resin input amount in artificial stone plate or the quartz plate is no more than 8.5%, and packing and height are near every square metre of theoretical value 2.65T.
4, the equipment power consumption is little, and the complete machine capacity is not more than 15kw, stable equipment operation, and working environment is superior, complete machine staffing 2～5 people.
Further set forth the utility model content below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 looks schematic diagram for the left side of Fig. 1;
Fig. 3 is the rolling device structural representation.
The specific embodiment
See Fig. 1, Fig. 2, Fig. 3, a kind of artificial slabstone shaped device of the utility model is made up of workbench, conveying device, molding press device, it is characterized in that, and workbench is divided into upper table 1 and lower table 2; Upper table 1 is by lowering or hoisting gear 3 liftings that are provided with; Be respectively arranged with upper and lower conveying device 4,5 by workbench at the workbench two ends; Molding press device is made up of last rolling device 6 and following rolling device 7, and upper and lower rolling device is separately positioned on the upper and lower workbench; Rolling device is made up of one group of running roller 8; Rolling device is provided with vibrating device 9; Be provided with bracing or strutting arrangement 10 at the back side of conveyer belt.
One group of running roller of the utility model rolling device is that the running roller 8 more than 4 is formed.
The utility model is with the running roller 8 uniform rotary structures of being arranged to closed circulation.
The utility model running roller 8 connects employing chain 14 and connects; Four angles of the roller set of rotary structure are provided with drive sprocket 15, and this drive sprocket is connected with drive motors.
To be provided with an angle of release a be 3 °～10 ° for the rolling surface of rolling device 6 and frame working face on the utility model, is beneficial to material and enters continuous roll extrusion zone.
The utility model also can be provided with upper and lower multiple film device 11,12 at the leading portion of workbench, with the protection conveyer belt.
For realizing integrated production, the utility model also can be provided with one to multiple heater 13 at the workbench back segment, makes whole equipment can carry out continuous production and processing.For the protection conveyer belt, also be provided with multiple film device simultaneously at the conveying device front end.
The utility model adopts upper and lower two groups of running rollers both self to rotate around the axle center, and the mode that roller set adopts continuous revolution repeating scrolling to roll is again finished the moulding production to artificial slabstone.
The utility model is made dough according to rolling pin and the principle on road roller pressing road is carried out repeating scrolling and rolled, and implements vibration in this process, will be on the conveyer belt of conveying device the material of institute's cloth grind, shake, extrusion modling.
The utility model also can be finished deciding thick and hot briquetting one, adopts integral type equipment, promptly at the device back segment heater is set, and at the workbench leading portion multiple film device is set, and forms tinuous production.Whole device process was divided into for two stages, and previous stage, the pressurizing unit of equipment carried out flattening-out to material, jolt ramming, and exhaust and compress moulding, the latter half is by efficient heat exchange heater, and the profiled sheeting on the conveyer belt is heating and curing, and realizes producing continuously.
Working method of the present utility model is:
After having determined to produce the thickness of product requirement, regulate upper table by lowering or hoisting gear, make between the upper and lower rolling device and be set to specified altitude.Adopt main electric motor starting conveying device,, carry out artificial stone mixed material cloth at the conveyer belt front end for the multiple film device of protection conveyer belt utilization is attached to film on the conveyer belt.The artificial stone mixed material is transferred band and delivers to up and down between the rolling device.Rolling surface and table plane at last rolling device are provided with one 3 °～10 ° angle of release a.Be beneficial to material and enter continuous roll extrusion zone.After material enters into the roll extrusion zone, be subjected to vibrating, rolling, push; The rolling device gap progressively reduces up and down, has passed through the thickness that artificial stone compound behind the said process has been expressed to regulation, and this thickness also just reached the density of product requirement.Conveyer belt continues the artificial stone compound is delivered to heated zones.The artificial stone compound heats slowly through heater that solidification intensity progressively rises in this section process, guarantees to solidify fully when going out conveyer belt, thereby has realized continuously shaped solidification process.
Claims (7)
1. an artificial slabstone shaped device is made up of workbench, conveying device, molding press device, it is characterized in that, workbench is divided into upper table and lower table; Upper table is by the lowering or hoisting gear lifting that is provided with; Be respectively arranged with upper conveyor and following conveying device by the workbench working region at the workbench two ends; Molding press device is made up of last rolling device and following rolling device correspondence; Upper and lower rolling device is separately positioned on the upper and lower workbench; Rolling device is made up of one group of running roller; Rolling device is provided with vibrating device; The back side in upper and lower conveying device is provided with bracing or strutting arrangement.
2. a kind of artificial slabstone shaped device according to claim 1 is characterized in that, one group of running roller of rolling device is that the running roller more than 4 is formed.
3. a kind of artificial slabstone shaped device according to claim 1 and 2 is characterized in that, with the uniform rotary structure of being arranged to closed circulation of running roller.
4. a kind of artificial slabstone shaped device according to claim 1 is characterized in that, running roller connects the employing chain type and connects; Four angles of the roller set of rotary structure are provided with drive sprocket.
5. a kind of artificial slabstone shaped device according to claim 1 is characterized in that, it is 3 °～10 ° that the rolling surface of last rolling device and frame working face are provided with an angle of release a.
6. a kind of artificial slabstone shaped device according to claim 1 is characterized in that, is provided with heater at the workbench back segment.
7. according to claim 1 or 6 described a kind of artificial slabstone shaped devices, it is characterized in that, be provided with multiple film device at the front end of conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202944604U CN201559243U (en) | 2009-12-24 | 2009-12-24 | Artificial stone plate sheet forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202944604U CN201559243U (en) | 2009-12-24 | 2009-12-24 | Artificial stone plate sheet forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201559243U true CN201559243U (en) | 2010-08-25 |
Family
ID=42624389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202944604U Expired - Lifetime CN201559243U (en) | 2009-12-24 | 2009-12-24 | Artificial stone plate sheet forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201559243U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555024A (en) * | 2012-01-18 | 2012-07-11 | 江苏钢锐精密机械有限公司 | Artificial quartz stone pressing system |
| CN104689752A (en) * | 2015-01-09 | 2015-06-10 | 湖北宏钊建材有限责任公司 | Manufacturing method for multi-color quartz stone board |
| CN112622300A (en) * | 2020-12-10 | 2021-04-09 | 宜山光电科技(苏州)有限公司 | Low-damage rapid forming method for large-caliber fused quartz glass optical material |
-
2009
- 2009-12-24 CN CN2009202944604U patent/CN201559243U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555024A (en) * | 2012-01-18 | 2012-07-11 | 江苏钢锐精密机械有限公司 | Artificial quartz stone pressing system |
| CN102555024B (en) * | 2012-01-18 | 2013-11-13 | 江苏钢锐精密机械有限公司 | Artificial quartz stone pressing system |
| CN104689752A (en) * | 2015-01-09 | 2015-06-10 | 湖北宏钊建材有限责任公司 | Manufacturing method for multi-color quartz stone board |
| CN104689752B (en) * | 2015-01-09 | 2016-08-31 | 湖北宏钊建材有限责任公司 | A kind of quartz secondary color board manufacturing apparatus |
| CN112622300A (en) * | 2020-12-10 | 2021-04-09 | 宜山光电科技(苏州)有限公司 | Low-damage rapid forming method for large-caliber fused quartz glass optical material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100825 |