CN1962983B - Method for making polar fleece fabrics with polypropylene as raw materials and products thereof - Google Patents
Method for making polar fleece fabrics with polypropylene as raw materials and products thereof Download PDFInfo
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- CN1962983B CN1962983B CN2006101657162A CN200610165716A CN1962983B CN 1962983 B CN1962983 B CN 1962983B CN 2006101657162 A CN2006101657162 A CN 2006101657162A CN 200610165716 A CN200610165716 A CN 200610165716A CN 1962983 B CN1962983 B CN 1962983B
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Abstract
The invention disclosed a in a method for preparation and its products of Polar Fleece textile commodity using polypropylene as raw material. It includes testing grey fabric, degreasing, acid dipping, adding fuzzy agent in tanks, dehydration, drying, cutting amplitude vertically, carding, shearing, grain and shaping the products. The said processing of degreasing is: adding degreasing adjuvant into dyeing still at 25 DEG C, operating for 5-15 minutes, warming-up to 115-125 DEG C in the rate of 1.0-1.5 DEG C per minute, heat preservation for 15-25 minutes, then cooling-down to 75-85 DEG C in the rate of 1.0-1.5 DEG C per minute, shearing sample, acid dipping for 5 minutes and warm water scrubbing for 10 minutes. The Polar Fleece products prepared according the invention can make up for the defects of prior regular Polar Fleece and have some advantages of soft, high resilient, portable, warming and so on.
Description
One, technical field
The present invention relates to manufacture method of a kind of fleece textile and products thereof, more particularly relating to a kind of is the manufacture method and products thereof of the fleece textile of raw material with polypropylene fibre (PP).
Two, background technology
Polar fleece is with its unique hand feeling and thermal property, and the style with hair is admitted by consumers in general deeply.But along with the passing of service time, conventional polar fleece displays gradually as the shortcoming of wearing fabric, is raw material owing to adopt conventional polyester, and feel is hard partially, sends out puckery, easily gets dirty, and lining is thick and heavy, and nursing cost is high, has seriously restricted the development of polar fleece product.
Polypropylene fibre (polypropylene fibre) is a kind of carbon-hydrogen synthetic fiber simple in structure, and it has series of advantages, and relative density is little, and elastic recovery is good, resistance to chemical attack, and antimicrobial properties is good, and fire resistance is good, and resistance to soiling is good.
Polypropylene fibre proportion is less than water (0.9-0.96g/m
3), the polar fleece lining made from polypropylene fibre is compared frivolous with the terylene polar fleece lining of same specification, and thermal property is good, therefore can be made into more frivolous thermal fabric with polypropylene fibre.Polypropylene fibre polar fleece fabric is well-pressed, and DIMENSIONAL STABILITY is good, and simultaneously, the polypropylene fibre resilience is better than terylene, has overcome the shortcoming of terylene resilience difference to a certain extent, can satisfy the demand of clothing to slight elasticity, makes the lining feel more plentiful.The polypropylene fibre chemical stability is good, and chemical resistance is better than most of other fiber, antimildew and antibacterial, and resistance to soiling is good, and the dust suction amount is only suitable with wool, and easily washing cleaning is easily dry.
Studies show that when the filament number (dpf) of polypropylene fibre during less than 2dtex, qualitative leap has taken place its wearability, have good feel, lead and moistly improve greatly that particularly filament number is less than 1dtex, better effects if.Simultaneously, in today of paying attention to environmental protection day by day, polypropylene fibre obtains high praise energetically abroad because simple carbon-hydrogen structure is endowed the notion of " environmental protection " fiber again, becomes 21st century to give priority to the product of application.
For this reason, adopt new raw material, new technology improving the traditional drawback of polar fleece, and keeps its advantage, becomes the important behave that the polar fleece product continues to advance.
Three, summary of the invention
One of purpose of the present invention provides a kind ofly has soft, high resilience, light warming, and have decay resistance, antifouling property good be the manufacture method of the fleece textile of raw material with polypropylene fibre.
It is the fleece textile of raw material with polypropylene fibre that two of purpose of the present invention provides a kind of.
These and other objects of the present invention will further embody and illustrate by following detailed.
Of the present invention is the manufacture method of the fleece textile of raw material with polypropylene fibre, comprise the grey cloth check, the processing of deoiling, pickling, cylinder adds raising agent, dehydration, oven dry, the vertical width of cloth that cuts open, bristle, carding, cropping, shake grain and finished product fixating shape step, the wherein said treatment step that deoils is for adding the auxiliary agent that deoils in the time of 25 ℃ in dyeing caldron, turned round 5-15 minute, be warmed up to 115-125 ℃ with per minute 1.0-1.5 ℃ speed then, be incubated 15-25 minute, cool to 75-85 ℃ with per minute 1.0-1.5 ℃ speed again, sample cutting, qualified back pickling 5 minutes, Warm Wash is 10 minutes again.
Be preferably, of the present invention be in the manufacture method of fleece textile of raw material with polypropylene fibre, the described treatment step that deoils is for adding the auxiliary agent that deoils in the time of 25 ℃ in dyeing caldron, turned round 10 minutes, the speed with 1.2 ℃ of per minutes is warmed up to 120 ℃ then, is incubated 20 minutes, speed with 1.2 ℃ of per minutes cools to 80 ℃ then, sample cutting, qualified back pickling 5 minutes, Warm Wash is 10 minutes again.
Of the present invention be in the manufacture method of fleece textile of raw material with polypropylene fibre, handle the back and in dye vat, add raising agent and softener deoiling, process conditions are:
Raising agent 1-3% (owf) softener 0.5-1.5% (owf)
Treatment temperature 35-55 ℃ of bath raio 1: 15
Processing time 15-25 minute.
Of the present invention be that in bristle, tension force increases 10-15% than routine in the manufacture method of fleece textile of raw material with polypropylene fibre, the carding rate is greater than 130%, the shearing machine speed of a motor vehicle be 30-35 rice/minute, 1000-1300 rev/min of dise knife rotating speed.The style steam time is 8-20 minute in shaking a step.In the finished product fixating shape step, setting temperature is 115-125 ℃, the typing that faces up, the speed of a motor vehicle be 30-45 rice/minute, wind speed is 1100-1500 rev/min, overfeeding 110-125%.Add hydrophilizing agent when finished product is finalized the design, the addition of hydrophilizing agent is 1-3%, and hydrophilizing agent is hydrophilizing agent RTM preferably.
With of the present invention be the fleece textile that the manufacture method of the fleece textile of raw material is produced with polypropylene fibre, veil is polypropylene fiber yarn or long filament, filling is other type natural fabric, synthetic fibre yarn or long filament (comprising cotton, fiber crops, silk, hair and terylene, acrylic fibers and polyamide fibre etc.), adopts knitting braid method to weave and forms.
Further, polypropylene fibre polar fleece dyeing and finishing processing method flow process of the present invention is:
Grey cloth check-＞removing the work-＞margin to seam-＞deoil-＞pickling-＞cylinder add raising agent-＞dehydration-＞oven dry-＞vertical cut open the width of cloth-＞bristle-＞carding-＞cropping-＞shake grain-＞finished product is qualitative-＞clot-＞packing.
Cylinder adds raising agent and softener is in order to reduce the electric charge position of polypropylene fiber in polypropylene fibre polar fleece dyeing and finishing processing method of the present invention, overcome the shortcoming that the easy balling of fiber is stain owing to static, after the processing of deoiling, added raising agent and the softener that is applicable to polypropylene fiber.
The long fine flannelette of polypropylene fibre because the single fiber fineness is thin, if bristle is very easily broken fiber even tissue with destroying by force, makes that cloth cover is easier to be fallen mao and balling; After having used raising agent, it can make polypropylene fiber expand and make looped pile become fluffy, reaches the effect that is easy to bristle, avoids by force bristle to cause fiber broken and causes too much undercoat bits.
In technology of the present invention, the carding rate remains on more than 130%, speed of a motor vehicle 30-35 rice/minute, 1000-1300 rev/min of dise knife rotating speed, it is clean to help cutting of floating hair.Shook a steam 8-20 minute according to style, carry out the unimpeded of exhaust duct, fully cooling, the floating hair that will fall as far as possible sops up.The finished product typing time adds hydrophilizing agent, and hydrophilizing agent has good hydrophilic effect, but consumption is too much, can reduce fibre strength, thereby causes the pernicious mao phenomenon of falling.
In finished product fixating shape step of the present invention, setting temperature is 115-125 ℃, and typing faces up.
According to the polar fleece product of method production of the present invention, because polypropylene fibre is applied in the polar fleece product, can the fine existing defective of present conventional polar fleece that remedies.And have soft, high resilience and light advantage such as warming, have superior corrosion resistance energy, antifouling property simultaneously, and the raw polypropylene cost is cheap, have bigger profit margin.
In the present invention, if not refer in particular to, all parts, amount are the unit of weight based on gross weight, all raw materials all can be buied from market, need to prove, all technology and raw material do not described all can use conventional use the in the prior art, and those skilled in the art is need not spend creative work for the selection of these auxiliary agents.Part of auxiliary and producer involved in the present invention are as follows: OP degreasing (helping) agent (Desang Shanghai Fine Chemical Co), FK-242 raising agent (spinning chemical industry Co., Ltd in the Shaoxing), softener Kingsofter SC-60 (dell chemical industry).Other auxiliary agents can be buied from sea, Quanzhou City, a Fujian Province day grouping of the world economy factory.
Below further specify the present invention by specific embodiment, but embodiment only be used for the explanation, can not limit the scope of the invention.
Four, the specific embodiment
Embodiment 1
The lining title: single-loop towel-two brushes singly shake (veil is: polypropylene fibre is ultra-fine long fine, and filling is a cotton yarn)
The dyeing and finishing processing method flow process of the fine knitting flannelette of the ultra-fine length of polypropylene fibre is:
Grey cloth check-＞removing the work-＞margin to seam-＞deoil-＞pickling-＞cylinder add raising agent-＞dehydration-＞oven dry-＞vertical cut open the width of cloth-＞bristle-＞carding-＞cropping-＞shake grain-＞finished product is qualitative-＞clot-＞packing.
Wherein: the treatment step that deoils is for adding the auxiliary agent (OP degreasing agent) that deoils in the time of 25 ℃ in dyeing caldron, turned round 10 minutes, speed with 1.2 ℃ of per minutes is warmed up to 120 ℃ then, be incubated 20 minutes, speed with 1.2 ℃ of per minutes cools to 80 ℃ again, sample cutting, qualified back pickling 5 minutes, Warm Wash is 10 minutes again.
Add raising agent and softener in the processing back of deoiling in dye vat, process conditions are:
Raising agent 2% (owf) softener 1% (owf)
45 ℃ of 1: 15 treatment temperatures of bath raio
20 minutes processing times
Wherein: raising agent is the FK-242 raising agent, and softener is Kingsofter SC-60.
In bristle, adopt the pattern of many brushing machine bristles, tension force increases 10-15% than routine; The carding rate is greater than 130%, and the setting that guarantee to cover hair stands, and will cover hair and cut only, and cloth cover is smooth, and the style unanimity is convenient to shake the big or small unanimity of the back cloth cover knot of grain grain like this; The shearing machine speed of a motor vehicle is 30 meters/minute, and 1200 rev/mins of dise knife rotating speeds must will float hair and cut clean.The style steam time is 15 minutes in shaking a step, in the unimpeded while of carrying out exhaust duct, in time fully cooling, and the floating hair that will fall as far as possible sops up.In the finished product fixating shape step, setting temperature is 120 ℃, the typing that faces up, and the speed of a motor vehicle is 40 meters/minute, wind speed is 1400 rev/mins, overfeeding 115%.Spray into hydrophilizing agent when finished product is finalized the design, the addition of hydrophilizing agent is 2% of a gross weight, and hydrophilizing agent is RTM (a sea day grouping of the world economy plant produced) preferably.
Claims (5)
1. one kind is the manufacture method of the fleece textile of raw material with polypropylene fibre, it is characterized in that comprising the grey cloth check, the processing of deoiling, pickling, cylinder adds raising agent, dehydration, oven dry, the vertical width of cloth that cuts open, bristle, carding, cropping, shake grain and finished product fixating shape step, the wherein said treatment step that deoils is for adding the auxiliary agent that deoils in the time of 25 ℃ in dyeing caldron, turned round 5-15 minute, be warmed up to 115-125 ℃ with per minute 1.0-1.5 ℃ speed then, be incubated 15-25 minute, cool to 75-85 ℃ with per minute 1.0-1.5 ℃ speed again, sample cutting, qualified back pickling 5 minutes, Warm Wash is 10 minutes again, and the style steam time is 8-20 minute in shaking a step; In the finished product fixating shape step, setting temperature is 115-125 ℃, the typing that faces up, the speed of a motor vehicle be 30-45 rice/minute, wind speed is 1100-1500 rev/min, overfeeding 110-125%.
2. according to claim 1 is the manufacture method of the fleece textile of raw material with polypropylene fibre, it is characterized in that the described treatment step that deoils is for adding the auxiliary agent that deoils in dyeing caldron in the time of 25 ℃, turned round 10 minutes, speed with 1.2 ℃ of per minutes is warmed up to 120 ℃ then, be incubated 20 minutes, the speed with 1.2 ℃ of per minutes cools to 80 ℃, sample cutting then, qualified back pickling 5 minutes, Warm Wash is 10 minutes again.
3. according to claim 1 and 2 is the manufacture method of the fleece textile of raw material with polypropylene fibre, it is characterized in that adding raising agent and softener in the processing back of deoiling in dye vat, and process conditions are: wherein in gross weight,
Raising agent 1-3% (owf) softener 0.5-1.5% (owf)
Treatment temperature 35-55 ℃ of bath raio 1: 15
Processing time 15-25 minute.
4. according to claim 1 is the manufacture method of the fleece textile of raw material with polypropylene fibre, it is characterized in that adding hydrophilizing agent when finished product is finalized the design, and based on gross weight, the addition of hydrophilizing agent is 1-3%.
5. according to claim 1 is the fleece textile that the manufacture method of the fleece textile of raw material is produced with polypropylene fibre, it is characterized in that veil is polypropylene fiber yarn or long filament, filling is other type natural fabric, synthetic fibre yarn or long filament, adopts knitting braid method to weave and forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101657162A CN1962983B (en) | 2006-12-14 | 2006-12-14 | Method for making polar fleece fabrics with polypropylene as raw materials and products thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101657162A CN1962983B (en) | 2006-12-14 | 2006-12-14 | Method for making polar fleece fabrics with polypropylene as raw materials and products thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN1962983A CN1962983A (en) | 2007-05-16 |
| CN1962983B true CN1962983B (en) | 2011-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2006101657162A Expired - Fee Related CN1962983B (en) | 2006-12-14 | 2006-12-14 | Method for making polar fleece fabrics with polypropylene as raw materials and products thereof |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101736506A (en) * | 2009-12-10 | 2010-06-16 | 王敏其 | Production method of double-face coral fleece fabric |
| CN101824694B (en) * | 2010-04-23 | 2011-12-07 | 叶正裕 | Polar fleece and manufacturing method thereof |
| CN103061014B (en) * | 2011-10-21 | 2014-02-26 | 江苏白玉兰纺织印染有限公司 | Processing method of pineapple flannelette |
| CN102373551A (en) * | 2011-10-29 | 2012-03-14 | 常熟市福嘉丽织造有限公司 | Novel warm-keeping fabric |
| CN102912543A (en) * | 2012-11-13 | 2013-02-06 | 泉州海天材料科技股份有限公司 | Pola fleece taking biobased PDT as raw material and production method thereof |
| CN103726171A (en) * | 2013-11-19 | 2014-04-16 | 江苏博欧伦家纺有限公司 | Textile light and thin in texture |
| CN109252314A (en) * | 2017-07-14 | 2019-01-22 | 昊纺股份有限公司 | The processing procedure and its fabric of elastomer plain weave hair brushing cloth |
| CN114250567B (en) * | 2021-12-24 | 2023-07-18 | 浙江劲光纺织科技有限公司 | Production process of European fleece fabric |
| CN114541144A (en) * | 2022-01-06 | 2022-05-27 | 浙江阳福针织有限公司 | Multifunctional skin-friendly Q-bomb fluffing agent and preparation method thereof |
Citations (4)
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|---|---|---|---|---|
| CN1326519A (en) * | 1998-11-16 | 2001-12-12 | 旭化成株式会社 | Two-way warp knitted fabric |
| CN1376222A (en) * | 1999-09-30 | 2002-10-23 | 旭化成株式会社 | Weft knitted fabric |
| CN1730758A (en) * | 2005-09-20 | 2006-02-08 | 王启明 | Poly fleece textile using polypropylene glycol terephthalate as material and its production method |
| CN1763277A (en) * | 2005-10-26 | 2006-04-26 | 王启明 | Polar fleece textile using terylene hollow fiber as raw material and production method thereof |
-
2006
- 2006-12-14 CN CN2006101657162A patent/CN1962983B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1326519A (en) * | 1998-11-16 | 2001-12-12 | 旭化成株式会社 | Two-way warp knitted fabric |
| CN1376222A (en) * | 1999-09-30 | 2002-10-23 | 旭化成株式会社 | Weft knitted fabric |
| CN1730758A (en) * | 2005-09-20 | 2006-02-08 | 王启明 | Poly fleece textile using polypropylene glycol terephthalate as material and its production method |
| CN1763277A (en) * | 2005-10-26 | 2006-04-26 | 王启明 | Polar fleece textile using terylene hollow fiber as raw material and production method thereof |
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| CN1962983A (en) | 2007-05-16 |
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Owner name: QUANZHOU HTT CORPORATION Free format text: FORMER OWNER: WANG QIMING Effective date: 20120419 |
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Effective date of registration: 20120419 Address after: 362000 Haitian Industrial Zone, Jiangnan Development Zone, Licheng District, Fujian, Quanzhou Patentee after: QUANZHOU HAITIAN MATERIAL TECHNOLOGY Corp. Address before: 362000, 107, GUI Tan alley, Licheng District, Fujian, Quanzhou Patentee before: Wang Qiming |
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