CN108103657A - A kind of production technology of triangle cloud fiber woollen blanket - Google Patents
A kind of production technology of triangle cloud fiber woollen blanket Download PDFInfo
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- CN108103657A CN108103657A CN201711497997.6A CN201711497997A CN108103657A CN 108103657 A CN108103657 A CN 108103657A CN 201711497997 A CN201711497997 A CN 201711497997A CN 108103657 A CN108103657 A CN 108103657A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/02—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from cellulose, cellulose derivatives, or proteins
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The invention discloses a kind of production technologies of triangle cloud fiber woollen blanket, include the following steps：Plush yarn is used as using 150D/144f triangle cloud fibers and high-elastic anti-bacterial fibre are blended, chaining and inlaid thread are FDY, specification is 75D/36f, fabric is obtained after warp knit, cutting successively on 136 double rib warp looms of E2291A, fabric obtains triangle cloud fiber woollen blanket by pre-treating technology dyeing postfinishing process.The woollen blanket gloss of the present invention it is beautiful it is soft, dyeability is bright-coloured, color fastness is splendid, fiber softening is good, fabric fall is good etc..Exquisite in workmanship simultaneously, product is fine and smooth, soft, and the crowd for not only conforming to all ages and classes stage uses, and buys the first choice of blanket class product as consumer with high-end, fashion；Product has overturned the tradition that cannot be machine-washed completely, and has many advantages, such as washing, machine-washes indeformable, does not influence hair side effect.
Description
Technical field
It is indeformable with washing, machine-washing more particularly, to one kind the present invention relates to a kind of production technology of woollen blanket, it does not influence
The advantages that hair side effect triangle cloud fiber woollen blanket production technology.
Background technology
Woollen blanket industry be currently it is export-oriented based on industry, appreciation of the RMB sluggish in international market, labor cost and
Under the pressure that various factor costs constantly rise, it is necessary to exploit market for woollen blanket enterprise.By guiding life style, expand woollen blanket
The market share.Product more becomes diversification, new material, the developing of new technology power-assisted value chain, for inspection woollen blanket enterprise scientific and technical innovation,
Expand the achievement that raw material is obtained for the use of field, research and development of products, promotion product quality and the expansion marketing, woollen blanket exploitation is in
Existing diversification feature, the existing traditional wool of raw material, acrylic fibers, the terylene of use also have cotton, doughnut etc.；It is existing thick and heavy
La Sheer bilayer blankets, also there is frivolous cotton blanket.Flower pattern and pattern also have different styles.But all in all, in application field
Upper no big breakthrough.Woollen blanket manufacturing enterprise should increase Innovation Input and promote product development ability, further improve product
Added value.With export-oriented in the majority, the Innovation Input and new product development ability of enterprise are relatively weak for woollen blanket enterprise, and product adds
It is worth relatively low.
In purposes, blanket products can more enrich, and can not only be used for resisting cold bed necessaries, it is also possible to make summer thin quilt, may be used also
For interior decoration, background illumination, army and police's equipment, movement open air, pet supplies, automobile using woollen blanket etc..It, can be in appearance feel
With elasticity or precious animal hair style, can also possess specific function, such as：Fire-retardant, antibacterial, release anion etc..These can all lead to
It crosses with new material and new technology to realize.Unlike material, design different fineness and section are such as selected respectively, are simulated respectively rare
The villus and bristle of wild beast fur make villus and bristle reasonably combined, copy the entirety of animal wool using appropriate mixed method for fiber
Structure, surface carry out finish arrangement, form the feel similar to rare fur, can develop imitation animal hair woollen blanket.In addition, house fills
It repaiies with furniture decoration woollen blanket, it can be achieved that quick decoration, lint face gives warming sense, while there is good sound absorption drop in lint face
The effect of making an uproar is suitble to the noise reduction requirement of resident family along the street, and may also be combined with anion processing and forest shape pattern gives forest oxygen bar
Feel, can built-in LED carry out soft lighting, reach sentiment soft, that there is sentiment.
Rachael blanket since the advent of the world, always with product color is bright-coloured, beautiful, soft and smooth, warmth retention property is good and is subject to people
Favor.As the improvement of people's living standards, it is also more and more high to the quality requirement of life, it is necessary to it is more beautiful and generous, comfortable,
Functional good product decorates the life of oneself.With the continuous development of science and technology, the R＆D intensity of tencel is continuous
Deepen, production technology and processing method are continuously available abundant, and various ultra-fine, functional fiber raw material and kind continue to bring out.
Such as disclosed a kind of fine works woollen blanket in Chinese patent literature, application publication number are CN 105902081A, it should
A kind of fine works woollen blanket of disclosure of the invention, including woolen blanket main body, the woolen blanket main body outer side edges are along introducing spun gold and filamentary silver, the gold
Silk and the filamentary silver are sewed in the woolen blanket main body, outside the spun gold and filamentary silver insertion shape and the woolen blanket main body
Shape is correspondingly arranged, and is also incorporated into lavender rope in the woolen blanket main body, by being added into adhesive after lavender rope and spun gold shuffling
It is fixed, it is mixed into after lavender rope and the fixation of spun gold shuffling in the woolen blanket main body warp-wise weaves compilation process.Although by upper
Mode is stated, which can be embedded in spun gold, filamentary silver at woolen blanket main body edge, promote woolen blanket main body noble quality degree, and in woollen blanket
It is programmed with lavender rope, user, which covers, can promote sleep quality after woollen blanket, but the deficiency there are many inventions still, such as
It is single-layer blanket its thickness deficiency, can not accomplish enough thermal effects, be added into addition after spun gold jade filamentary silver, woollen blanket
Pattern is often more single, and cleans inconvenience, and spun gold filamentary silver can often drop after use.
The content of the invention
The present invention is to prior art woollen blanket be overcome to wash, after machine washing, the problem of deforming, influence hair side effect, carried
Have many advantages, such as to wash for one kind, machine-wash indeformable, do not influence the production technology of hair side effect triangle cloud fiber woollen blanket.
To achieve these goals, the present invention uses following technical scheme：
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting be 580-600 turn, using 16 pin boards produce, each coiled hair warping radical for wool yarn 390, filling 392；
Coiled hair is 7 according to technological requirement, and hair height is set as 16mm, fabric width 2.30m；Triangle cloud fiber and high-elastic anti-bacterial fibre
Mass ratio is 3: 1；
(2) fabric obtained in step (1) is passed through into weaving process -- postfinishing process obtains pre-treating technology -- dyeing --
To triangle cloud fiber woollen blanket.In the technical program, profiled filament be through must geometry (non-round) spinneret orifice spin
The chemical fibre with special cross section shape of system.Also referred to as " profiled fibre ".So-called profiled filament is exactly original one
The fiber of section deformity is made in the same synthetic fibers of mould.As natural fiber, have a generally triangular shape them, is star, leafy
Shape etc. can be profiled fibre or Profiled hollow fiber or composite special-shaped fiber.Profiled filament is phase
For circular fiber.It is squeezed out with the spinneret hole for having particular geometry, and it is in certain geometry to make section
The fiber of shape.
Profiled filament is compared with general fiber, there is following features.First is that optical effect is good, and particularly triangle is fine
Dimension has the light splitting effect as small prism, and natural light can be made to be combined once again after being divided, give special sensation.Second is table
Area is big, can enhance covering power, reduces the transparency of fabric.The deficiency of the easy pilling of annulus fiber can also be improved.3rd be because
Section is in special shape, cohesive force that can be between reinforcing fiber, improves the bulkiness and gas permeability of fiber.4th is anti-performance of reeling off raw silk from cocoons
Better than circular fiber.It is largely used in woven, braiding and carpet industry.Textile and knitting are mainly produced using profiled filament
Product, such as the imitative cambric of production, poult-de-soie, imitative thin silk, imitative thin,tough silk and woollen fancy suiting.
The present invention is blended into the profiled filament of triangle and high-elastic anti-bacterial fibre using single fiber, so as to obtain hair
Blanket, woollen blanket gloss of the invention it is beautiful it is soft, dyeability is bright-coloured, color fastness is splendid, fiber softening is good, fabric fall is good
Deng.Exquisite in workmanship simultaneously, product is fine and smooth, soft, and the crowd for not only conforming to all ages and classes stage uses, and with high-end, fashion
The first choice of blanket class product is bought as consumer；Product has overturned the tradition that cannot be machine-washed completely, and with washing, machine washing not
The advantages that deforming, not influencing hair side effect.
Preferably, the high-elastic anti-bacterial fibre includes the raw material of following parts by weight：280~295 parts of pineapple flaxen fiber,
115~120 parts of cotton fiber, 95~100 parts of bamboo charcoal fiber, 115~120 parts of terylene, 85~95 parts of chitosan, guar gum
55~75 parts of hydroxypropyl-trimethyl ammonium chloride, 6~7 parts of glycerine, 1.5-2.75 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, dodecane
3.5~4.7 parts of 4-5.1 parts of base sodium sulphate, 8~9 parts of natural emulsion and pine apple nanas fiber crops Ultramicro-powder suspension.
In the technical program, individual chitosan material is not suitable for preparing fiber, is prepared separately
Fiber flexibility is low, poor toughness, even if thus chitosan material fibers possess good antibiotic property, microbial resistance, anti-
The excellent specific properties such as viral and cancer resistance can not be but widely used always, in the present invention, be added in into chitosan
Guar hydroxypropyltrimonium ammonium chloride mixes so that fibrous matrix flexibility rises, while the water imbibition of increased fiber and ventilative
Property, can give fiber more outstanding absorbing sweat performance, and with the addition of glycerine can further be promoted fiber water imbibition,
Gas permeability and flexibility index, this is because glycerol molecule can disperse and be embedded in chitosan and guar gum hydroxypropyl three
Between the macromolecular of ammonio methacrylate mixed system, weaken molecule hydrogen bond, have to the macromolecular structure in mixed system certain
Adjustment effect, and can increase the relative length of chitosan macromolecular chain after glycerol molecule insertion, form Filamentous group
It knits, further improves the flexibility of fiber.
Pina (Pineapple LeafFiber, PALF) is a kind of extremely excellent natural plant fibre of mechanical property
Material has the characteristics that antibacterial deodourizing, good absorption property, degradable, is a kind of environmentally protective natural material of health.
Pina has longitudinal crack, and rough surface has protrusion, there is substantial amounts of hole in protrusion, forms a kind of minimum ruler
Very little three-dimensional structure considerably increases its specific surface area, makes it have good capillary effect, adsorptivity and gas permeability.
But since pina is a kind of natural plant fibre, and it is used less, in many cases due to pineapple grower
The processing such as do not know its purposes and it is burned or is filled, make it discarded, not only polluted environment but also wasted resource, thus this
Invention is also a kind of protection to environment and the recycling of resource to the utilization of pina.
Bombax cotton is most thin, most light, degree of hollowness highest, most warming Fiber Materials in natural ecological fiber, has light
Clean, antibacterial, mothproof, mould proof, soft, not good characteristics such as easy entanglement, ecology, warming and moisture-absorbing moisture-keeping.
Pina Ultramicro-powder suspension is combined with natural emulsion, due to the large specific surface area of pina Ultramicro-powder, with genuine milk
Cementing cooperation is made good use of, bigger to the supporting role of fibre structure, can play buffering effect, and it is fine to improve the high-elastic antibacterial
The resilience performance of Wiki body, and enhance the ability to resile, compression set value is reduced, that is, substantially increases its bullet
Property.
Lauryl sodium sulfate is a kind of surfactant, can effectively reduce the surface tension of liquid and on liquid film surface
Electric double layer arranges and surrounds air, forms bubble, then by single isolated bubbles and then forms foam group, can greatly strengthen pineapple
Numb Ultramicro-powder, natural emulsion and chitosan are to the effect of matrix fiber material, and biological degradability is 90%
More than, degree it can degrade greatly in recycling and avoid polluting；Sodium sulfate of polyethenoxy ether of fatty alcohol also known as ethoxylated alkyl
Sodium sulphate, fatty alcohol-ether sodium sulfate are equally a kind of surfactants, very mild to human body, equally can greatly be strengthened
Pina Ultramicro-powder, natural emulsion and chitosan to the effect of matrix fiber material, and at 50 DEG C or more or
It is under mildly acidic conditions decomposable asymmetric choice net, that is, hydrolyzes, generate nuisanceless substance, thus also can be dramatically kept away in recycling
Exempt to pollute environment.
Preferably, the cotton fiber is bombax cotton.
Preferably, the guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.2 × 106~2.4 × 106's
Guar hydroxypropyltrimonium ammonium chloride is as raw material.
Preferably, the deacetylation of the chitosan is 80~95%.
Preferably, the pina Ultramicro-powder suspension is the mixed liquor of pina Ultramicro-powder, casein and water.
Preferably, the casein is 0.7~0.9wt%, the total solid content of the pina Ultramicro-powder suspension for 9~
11%, surplus is water.
Preferably, in described step (2) pre-treatment, soft agent prescription：Film：3g/L；Softening agent：15g/L；It is anti-quiet
Electric agent：3g/L；Hydrophilic softener：15g/L；Stoste：15kg, time：25-30m/min.
Preferably, pre-setting in the step (2)：Pre-setting board：JZR framing shaping machines；Pre-setting temperature：
135-140℃；Pre-setting fabric width：2.32-2.35m；Pre-setting speed：20-22m/min；Fabric falls vehicle temperature：≤50-
55℃。
Fabric both sides are fixed by pin cloth, are pierced selvedge by two annular pin pincers chains and are gradually carried out expanding, automatic amplitude modulation dress
It puts, fabric is sent into drying baker by chain-type conveyer belt, according to fabric technique, the mode that hypervelocity feeds cloth is taken to shape, is exceeded the speed limit
Fabric radial tension can be reduced by feeding cloth, be conducive to expanding；Simultaneously fabric is made radially to receive certain Involution again.In order to obtain
Shaping effect that must be good, long filament setting temperature should be higher than that 10--20 DEG C of post-processing temperature.
Preboarding main purpose is some for eliminating the wrinkle generated in pretreatment process and being formed in relaxation untwisting processing
Scallop stablizes the telescopic variation in following process, improves the equal of triangle cloud fiber macromolecular noncrystalline domain molecular structure arrangement
Evenness reduces crystal defect, increases crystallinity, is improved subsequent product uniformity.
After xeothermic preboarding, the style of fabric is affected the fabric that relaxation is shunk.Because wrinkle are eliminated, improves and divides
The uniformity of minor structure arrangement must apply fabric tension, and the increase of strength can reduce crape effect, and active degree reduces,
A series of penalties such as pliability, resilience, richness.It can be increased during setting by overfeeding contraction to make up caused by tension
Fabric Style variation.Although crape effect can be reduced because of tension force effect during setting, the uniformity and size of fabric can be improved
Stability.Overtension in processing is avoided for this purpose, should try one's best after relaxation, so not drying as setting is previous.If drying should also be adopted
With loose formula drying plant.For crape effect disappearance is avoided to influence Fabric Style as far as possible, the general amplitude 4~5cm small compared with finished product that shape,
Or compared with pre-treatment door 2~3cm of breadth, front truck deflector roll tension all loosens, in addition appropriate overfeeding (as increased 2%--4%), with
The degree of shrinkage of warp is kept, improves Fabric Style；Cloth outputting cooling system ensures to run well, to prevent crumpling, melting and hardening.In advance
Setting temperature general control is at 135--140 DEG C.Setting temperature is low, favourable to fabric feeling, and fixing time is then according to fiber-heated
Time, heat leak time, fiber macromolecular adjustment time and fabric determine cooling time.General setting temperature is high, fixing time
It is short.Fixing time is also related with boarding machine air force and baking oven length.Consider from product quality angle, be for a long time with low temperature
Preferably, but equipment and production efficiency must be taken into account.If selecting above-mentioned preboarding temperature, the preboarding time is generally 2--3m/s.If
Fabric thickness and moisture percentage increase, then the time need to extend, generally realized by adjusting boarding machine speed.If boarding machine length
Increase, then can improve speed.As long as the tension of setting can reach fabric flatness, ensure appearance requirement can, in order to avoid influence to knit
Object richness, pendency sense, the appropriate overfeeding of warp-wise ensure warp buckling.
Preferably, hot light in being post-processed in the step (2)：It is scalded using SME473H type list roller secondary natural lustre finishing machines, two
Two cut twice, 190-195 DEG C of temperature, speed 12.5m/min；It scalds and cuts：Dise knife rotating speed 800-100 turns/min, walk cloth speed：
12.5m/min, temperature 170-175 degree.
Beneficial effects of the present invention：
1) the healthy green non-pollution of the raw materials used composition of woollen blanket provided by the present invention, it is environmentally friendly and to human body without bad effect
Fruit；
2) compared to common woollen blanket, woollen blanket provided by the present invention has excellent antibiotic property；
3) raw materials used inexpensively cost is relatively low, with low-cost advantage while with excellent properties, has
High cost performance, great popularization；
4) to inherently a kind of recycling of pineapple numb material, the wasting of resources is reduced；
5) pina Ultramicro-powder and natural emulsion play beneficial effect to fiber-based material, greatly improve its elastic property；
6) woollen blanket gloss of the invention it is beautiful it is soft, dyeability is bright-coloured, color fastness is splendid, fiber softening is good, fabric fall
It is good etc..Exquisite in workmanship simultaneously, product is fine and smooth, soft, and the crowd for not only conforming to all ages and classes stage uses, and with it is high-end, when
Still become the first choice that consumer buys blanket class product；Product has overturned the tradition that cannot be machine-washed completely, and with washing, machine washing
It is indeformable, the advantages that not influencing hair side effect.
7) production technology of the invention is without existing equipment is needed to change, and added value of product is high, and technology is easily grasped, is produced into
This is relatively low, is so more advantageous to popularization and application and the industrialization production of technology.
Specific embodiment
Below by specific embodiment, the present invention will be further described.
In the present invention, if not refering in particular to that all devices and raw material are commercially available or the industry is common, subordinate
Method in embodiment is this field conventional method unless otherwise instructed.
Knitting cam cloud fiber woollen blanket is used to be carried out with undertissue；
1st, when braiding, L1 and L6 combs section weave 4 pin inlaid thread in front and rear needle bed respectively, and L2 and L5 comb sections are respectively in front and rear needle bed
Pillar stitch is woven, L3 and L4 combs section weave wool yarn tissue in front and rear needle bed respectively, and L3 and L4 are plush yarn；
L1：8-8、8-8/0-0、0-0
L2：0-2、0-0/0-2、0-0
L3, L3, L4：0-2、0-2/0-2、0-2
L5：0-0、0-2/0-0、0-2
L6：0-0、0-8/8-8、0-0
2nd, weaving
Tricot machine model：E2291A-136
Type：E16
Rotating speed (r/min)：500
Mao Gao：16mm
Fabric specification：2.30*640g/m
Woven fabric density：9
Wool yarn warp run-in (mm/r)：28.55
Woven fabric tissue：Completely wear
L1(L5)：FDY 75D/36f；Completely wear；
L2(L4)：FDY 75D/36f；Completely wear；
L3, L3,：DTY 150D/144f；Completely wear；
With yarn ratio：Inlaid thread：11.8%；Chaining：10.2%；Wool yarn：78%；
Row warp run-in：Inlaid thread：4.24mm；Chaining：3.63mm；Wool yarn：42.4mm；
Tricot machine pulls density：9 rows/cm；
Batch breadth：(230±2cm)；
Lower cloth length：150m；
Theoretical Gram Mass：291g/m2；
Effect analysis：
9 rows of density/cm, medium density, fabric softness be not hardened；
Chaining sley bar is chaining in the same direction, and string set wool yarn is more firm, elastic smaller, dimensionally stable；
3rd, warping technology：
Warping machine model：H40-21NC computers control (CNC) copy warping machine；
Using 40 inches of wool yarn coiled hairs；
The appearance yarn amount of coiled hair is：50000 meters/coiled hair；
Section warping is carried out according to the warping radical that calculates of Fabric width requirement, each coiled hair warping radical is wool yarn 390,
Filling 392；
Coiled hair is 7 according to technological requirement；
Tension in Warping：Inlaid thread and chaining are 14-22cN/16.7tex；Wool yarn is 9.7-14.7cN/11.11tex；
Speed of beaming is 600m/min；
Inlaid thread：392/coiled hair × 7；
Chaining：392/coiled hair × 7；
Wool yarn：390/coiled hair × 7；
4th, suede is cutd open
Cut open suede speed：6.5 m/min；
Band knife linear velocity：800-1000 revs/min；
Cut open villus High Defferential：Less than 1mm；
Cut open suede weight differential：≤ 1.5%；
Distribution grid distance：16mm；
Cut open suede cloth feeding direction：Direction cloth feeding is made in vicarious menstruation braiding.
Embodiment 1
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting for 580 revs/min, each coiled hair warping radical is wool yarn 390, filling 392；Coiled hair is according to technological requirement
For 7, hair height is set as 16mm, fabric width 2.30m；The mass ratio of triangle cloud fiber and high-elastic anti-bacterial fibre is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
The high-elastic anti-bacterial fibre includes the raw material of following parts by weight：280 parts of pineapple flaxen fiber, 115 parts of bombax cotton,
95 parts of bamboo charcoal fiber, 115 parts of terylene, 85 parts of chitosan, 55 parts of guar hydroxypropyltrimonium ammonium chloride, 6 parts of glycerine,
1.5 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 4 parts of lauryl sodium sulfate, 8 parts of natural emulsion and pine apple nanas fiber crops Ultramicro-powder suspension
3.5.7 part.Guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.2 × 106Guar hydroxypropyltrimonium chlorination
Ammonium is as raw material；The deacetylation of chitosan is 80%；Pina Ultramicro-powder suspension is pina Ultramicro-powder, casein
With the mixed liquor of water；Casein is 0.7wt%, and the total solid content of the pina Ultramicro-powder suspension is 9%, and surplus is water.
Embodiment 2
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting for 590 revs/min, each coiled hair warping radical is wool yarn 390, filling 392；Coiled hair is according to technological requirement
7, hair height is set as 16mm, fabric width 2.30m；The mass ratio of triangle cloud fiber and high-elastic anti-bacterial fibre is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
The high-elastic anti-bacterial fibre includes the raw material of following parts by weight：288 parts of pineapple flaxen fiber, 118 parts of bombax cotton,
97 parts of bamboo charcoal fiber, 116 parts of terylene, 87 parts of chitosan, 59 parts of guar hydroxypropyltrimonium ammonium chloride, glycerine 6.5
Part, 1.8 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 4.6 parts of lauryl sodium sulfate, 8.2 parts of natural emulsion and pine apple nanas fiber crops ultra micro
3.8 parts of powder suspension.Guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.3 × 106Guar hydroxypropyltrimonium
Ammonium chloride is as raw material；The deacetylation of chitosan is 88%；Pina Ultramicro-powder suspension is pina Ultramicro-powder, junket
The mixed liquor of albumen and water；Casein is 0.8wt%, and the total solid content of the pina Ultramicro-powder suspension is 10%, and surplus is
Water.
Embodiment 3
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting for 600 revs/min, produced using 16 pin boards, each coiled hair warping radical is wool yarn 390, filling 392；
Coiled hair is 7 according to technological requirement, and hair height is set as 16mm, fabric width 2.30m；Triangle cloud fiber and high-elastic anti-bacterial fibre
Mass ratio is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
The high-elastic anti-bacterial fibre includes the raw material of following parts by weight：295 parts of pineapple flaxen fiber, 120 parts of bombax cotton,
100 parts of bamboo charcoal fiber, 120 parts of terylene, 95 parts of chitosan, 75 parts of guar hydroxypropyltrimonium ammonium chloride, glycerine 7
Part, 2.75 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 5.1 parts of lauryl sodium sulfate, 9 parts of natural emulsion and pine apple nanas fiber crops Ultramicro-powder
4.7 parts of suspension.Guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.4 × 106Guar hydroxypropyltrimonium chlorine
Change ammonium as raw material；The deacetylation of chitosan is 95%；Pina Ultramicro-powder suspension is pina Ultramicro-powder, junket egg
The mixed liquor of Bai Yushui；Casein is 0.9wt%, and the total solid content of the pina Ultramicro-powder suspension is 11%, and surplus is water.
Embodiment 4
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting for 600 revs/min, produced using 16 pin boards, each coiled hair warping radical is wool yarn 390, filling 392；
Coiled hair is 7 according to technological requirement, and hair height is set as 16mm, fabric width 2.30m；Triangle cloud fiber and high-elastic anti-bacterial fibre
Mass ratio is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
The high-elastic anti-bacterial fibre includes the raw material of following parts by weight：295 parts of pineapple flaxen fiber, 115 parts of bombax cotton,
95 parts of bamboo charcoal fiber, 120 parts of terylene, 95 parts of chitosan, 75 parts of guar hydroxypropyltrimonium ammonium chloride, 7 parts of glycerine,
1.5 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 5.1 parts of lauryl sodium sulfate, 9 parts of natural emulsion and pine apple nanas fiber crops Ultramicro-powder suspension
4.7 part.Guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.2 × 106Guar hydroxypropyltrimonium ammonium chloride
As raw material；The deacetylation of chitosan is 80%；Pina Ultramicro-powder suspension for pina Ultramicro-powder, casein with
The mixed liquor of water；Casein is 0.7wt%, and the total solid content of the pina Ultramicro-powder suspension is 9%, and surplus is water.
Embodiment 5
A kind of production technology of triangle cloud fiber woollen blanket, comprises the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting for 580 revs/min, produced using 16 pin boards, each coiled hair warping radical is wool yarn 390, filling 392；
Coiled hair is 7 according to technological requirement, and hair height is set as 16mm, fabric width 2.30m；Triangle cloud fiber and high-elastic anti-bacterial fibre
Mass ratio is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
The high-elastic anti-bacterial fibre includes the raw material of following parts by weight：295 parts of pineapple flaxen fiber, 115 parts of bombax cotton,
95 parts of bamboo charcoal fiber, 115 parts of terylene, 85 parts of chitosan, 75 parts of guar hydroxypropyltrimonium ammonium chloride, 7 parts of glycerine,
2.75 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 5.1 parts of lauryl sodium sulfate, 9 parts of natural emulsion and pina Ultramicro-powder hang
3.5 parts of liquid.Guar hydroxypropyltrimonium ammonium chloride preferred molecular weight is 2.2 × 106Guar hydroxypropyltrimonium chlorination
Ammonium is as raw material；The deacetylation of chitosan is 80%；Pina Ultramicro-powder suspension is pina Ultramicro-powder, casein
With the mixed liquor of water；Casein is 0.7wt%, and the total solid content of the pina Ultramicro-powder suspension is 9%, and surplus is water.
In the present invention, the matrix of triangle cloud fiber filament is terylene, therefore is dyed during dyeing using disperse dye one-bath.
It is dyed during dyeing using high-temperature low-pressure, high-temperature low-pressure dyeing is selected when being dyed to triangle cloud fiber, dyestuff is high temperature first
Dyestuff, tinctorial yield is good, color fastness is high, reduces environmental pollution, and the disperse dyes of selection are S-GL and 4BL.
Triangle cloud fiberoptic fiber Rachael blanket needs to carry out processing of scouringing and bleaching after weaving, because Coolsun fibre substrates are poly-
Ester fiber is, it is necessary to be washed to degrease.Since triangle cloud fiber contains finish during spinning, warping, washing
Processing mainly removes the greasy dirt adhered in spinning and weaving process, general using detergent soda ash to be added to carry out washing.
Relaxation processing first：The purpose of loose processing：By generated torsion when fibre spinning, twisting fabric and internal stress
It eliminates, and backtwisting effect is generated to twisting fabric and forms crape effect.
The purpose of loose processing：Crape effect is generated, improves fabric feeling.Action principle：Fabric is in pyrohydrolysis matter, auxiliary agent
Under the effects that being crumpled with machinery, the torsion inside tram and internal stress is made to be able to loose release, latitude under tension-free state
Silk occurs sufficiently to shrink, and irregular waveform buckling is presented along broadwise, and warp-wise is presented the waveform buckling of rule, on silk fabric face
Form rough buckling effect.During relaxation processing, temperature rise promotes the generation of crape effect, 75--80 DEG C of temperature of relaxation.
Heating is unsuitable too fast, and under certain temperature and pressure, fabric is constantly crumpled in the solution containing alkali and detergent agent, practiced
It boils, to achieve the purpose that processing of scouringing and bleaching.
Caustic soda 2%
Phosphoric acid 0.5%
Detergent x
Bath raio 1: (6--8), cloth speed 25m/min.
Using disperse dyeing during triangle cloud fiber raschel blanket dyeing of scouringing and bleaching that treated.
Dyeing prescription：By taking blueness as an example
It is upper soft：(being carried out in Q113 type rope dyeing machines)
Soft agent prescription：
Film：3g/L
Softening agent (WS-3)：15g/L
Antistatic agent：3g/L
Hydrophilic softener：15g/L
Stoste：15kg
Time：25-30m/min.
Setting process：160-170 DEG C of stentering forming temperature, cloth speed 24-25m/min, the breadth after stentering forming are
2.32m。
Fabric both sides are fixed by pin cloth, are pierced selvedge by two annular pin pincers chains and are gradually carried out that expanding is wide and elongation degree,
Fabric is sent into drying baker by automatic amplitude modulator, chain-type conveyer belt, according to fabric technique, adopts and the mode of code is drawn to shape,
Code is drawn, which to feed cloth, can reduce fabric radial tension, be conducive to expanding；Simultaneously fabric is made radially to receive certain Involution again.For
The shaping effect obtained, polyester filament setting temperature should be less than in 40--50 DEG C of product handling system temperature, reduce fabric fold
Phenomenon.
Wet cloth setting time is another key factor for influencing shaping effect.Fabric is needed in entire type-approval process
The time wanted is divided into four parts：
(1) heating time：After fabric enters heating zone, fabric surface is heated to the setting temperature required time.
(2) the heat leak time：After fabric surface reaches setting temperature, surface heat is permeated to fibrous inside, is made in fabric
The fiber of outer each several part all reaches the setting temperature required time.
(3) adjustment time：After fabric reaches setting temperature, fiber macromolecular chain segment is acted on external force into rearrangement and adjustment
The required time.
(4) cooling time：After fabric goes out drying chamber, the size modes to make fabric are fixed up, and cool down required
Time.
The sum of triphasic time before usually said setting time refers to, in first three time, heating and heat leak
Time is longer, very short the time required to molecule adjustment, generally 0.4--0.6m/s.Time needed for heating and heat leak depends on
The factors such as the performance of heat source, the specification of fabric, the heat conductivility of fiber and fabric water capacity, the heat content of heat medium is bigger,
Heat transfer coefficient is higher, then firing rate is faster, and in the case where other conditions are identical, fabric is thicker, and water capacity is bigger, fiber
Thermal conductivity factor is lower, then required setting time is longer.
After woven fabric is by high-temperature shaping, hair side fiber has certain curling and damage, needs to meet by blast at this time
The gloss of fiber and soft degree；
Blast equipment：415 six, roller "u"-shaped grooves, 12 water chestnuts pat fiber surface,
Speed：20m/min
Temperature is set：195--205 degree
Tension：0.985、0.992、1.023.
Plush yarn is still the state of yarn after stentering forming blast, with the twist, it is necessary to it is brushed into single fiber state,
Two company's cardings are once；
Equipment：MB211E-24 type combing machine for furs,
Big cylinder：59
Left brush：18-20, right brush：18-20
Speed：12-13m/min,
Tension：0.825、0.913、0.958.
Board is cleaned out before carding, while ensures the flatness of board, bristle direction is first along cant backward against hair
Direction.
Hot light：Using SME473H type list roller secondary natural lustre finishing machines, two, which scald two, cuts twice, 190-195 DEG C of temperature, speed
12.5m/min,
It is required that fiber is upright, glossy, fluffy；
It scalds and cuts：Dise knife rotating speed 800-100 turns/min, walk cloth speed：12.5m/min, temperature 170-175 degree.
It is required that：Cropping is smooth, slightly trims high-quality green tea.
Anti-microbial property detection is carried out to the triangle cloud fiber woollen blanket obtained by Examples 1 to 5, testing result is as follows：
Gram positive staphylococcus aureus and Gram-E. coli are selected as test strain, by two kinds of bacteriums point
Be not suspended in 100 μm of ol/L of concentration, prepared in the phosphate buffer of pH=7 needed for bacterium solution, it is made that bacterium solution is dropped in into embodiment
In the triangle cloud fiber woollen blanket obtained, it is subject to sterile weight pressure and ensures that bacterium comes into full contact with the triangle cloud to be measured obtained by embodiment
Fiber woollen blanket will receive triangle cloud fiber woollen blanket 100 μm of ol/L, the phosphoric acid of pH=7 that antibiotic property is tested after contacting 5-30min
Solution after dilution is positioned in culture medium by salt buffer serial dilution, and constant temperature incubation for 24 hours, is finally united under the conditions of 37 DEG C
Meter surviving bacteria colony counts simultaneously calculate antibiotic rate；Test obtains the triangle cloud fiber woollen blanket as a result, obtained by above example
Two kinds of bacteriums are all being killed in 5min, there is very excellent antibiotic property.
The technical parameter and performance indicator of triangle cloud fiber woollen blanket of the present invention are shown in Table 1：
The technical indicator and testing result of table 1, triangle cloud fiber woollen blanket
Embodiment described above is a kind of preferable scheme of the present invention, not makees any form as the present invention to the present invention
On limitation, also have other variants and remodeling on the premise of the technical solution recorded without departing from claim.
Claims (10)
1. a kind of production technology of triangle cloud fiber woollen blanket, which is characterized in that comprise the following steps：
(1) blended as plush yarn with high-elastic anti-bacterial fibre using 150D/144f triangle cloud fibers, chaining and inlaid thread are FDY, are advised
Lattice are 75D/36f, and fabric, wherein tricot machine are obtained after warp knit, cutting successively on E2291A-136 double rib warp looms
Speed setting be 580-600 turn, using 16 pin boards produce, each coiled hair warping radical for wool yarn 390, filling 392；
Coiled hair is 7 according to technological requirement, and hair height is set as 16mm, fabric width 2.30m；Triangle cloud fiber and high-elastic anti-bacterial fibre
Mass ratio is 3: 1；
(2) fabric obtained in step (1) is obtained into triangle cloud fiber by pre-treating technology-dyeing-postfinishing process
Woollen blanket.
A kind of 2. production technology of triangle cloud fiber woollen blanket according to claim 1, which is characterized in that the high-elastic antibacterial
Fiber includes the raw material of following parts by weight：280~295 parts of pineapple flaxen fiber, 115~120 parts of cotton fiber, bamboo charcoal fiber 95~
100 parts, 115~120 parts of terylene, 85~95 parts of chitosan, 55~75 parts of guar hydroxypropyltrimonium ammonium chloride is sweet
6~7 parts of oil, 1.5-2.75 parts of sodium sulfate of polyethenoxy ether of fatty alcohol, 4-5.1 parts of lauryl sodium sulfate, natural emulsion 8~9
3.5~4.7 parts of part and pine apple nanas fiber crops Ultramicro-powder suspension.
3. the production technology of a kind of triangle cloud fiber woollen blanket according to claim 2, which is characterized in that the cotton fiber is
Bombax cotton.
A kind of 4. production technology of triangle cloud fiber woollen blanket according to claim 2, which is characterized in that the guar gum hydroxyl
Hydroxypropyltrimonium chloride preferred molecular weight is 2.2 × 106~2.4 × 106Guar hydroxypropyltrimonium ammonium chloride as former
Material.
A kind of 5. production technology of triangle cloud fiber woollen blanket according to claim 2, which is characterized in that the deacetylated first
The deacetylation of shell element is 80~95%.
6. the production technology of a kind of triangle cloud fiber woollen blanket according to claim 2, which is characterized in that the pina surpasses
Micro mist suspension is the mixed liquor of pina Ultramicro-powder, casein and water.
7. the production technology of a kind of triangle cloud fiber woollen blanket according to claim 2, which is characterized in that the casein is
0.7~0.9wt%, the total solid content of the pina Ultramicro-powder suspension is 9~11%, and surplus is water.
A kind of 8. production technology of triangle cloud fiber woollen blanket according to claim 1, which is characterized in that the step
(2) in pre-treatment, soft agent prescription：Film：3g/L；Softening agent：15g/L；Antistatic agent：3g/L；Hydrophilic softener：15g/
L；Stoste：15kg, time：25-30m/min.
A kind of 9. production technology of triangle cloud fiber woollen blanket according to claim 1, which is characterized in that the step
(2) pre-setting step in pre-treatment in：Pre-setting board：JZR framing shaping machines；Pre-setting temperature：135-140℃；Pre-setting
Fabric width：2.32-2.35m：Pre-setting speed：20-22m/min；Fabric falls vehicle temperature：≤50-55℃.
A kind of 10. production technology of triangle cloud fiber woollen blanket according to claim 1, which is characterized in that the step
(2) hot light in post processing in：Using SME473H type list roller secondary natural lustre finishing machines, two, which scald two, cuts twice, 190-195 DEG C of temperature, speed
12.5m/min；It scalds and cuts：Dise knife rotating speed 800-100 turns/min, walk cloth speed：12.5m/min, temperature 170-175 degree.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111005144A (en) * | 2019-12-17 | 2020-04-14 | 纤丝舫(苏州)新材料有限公司 | Method for manufacturing flame-retardant warp-knitted flannelette |
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