CN103061014B - Processing method of pineapple flannelette - Google Patents
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Abstract
The invention provides a processing method of pineapple flannelette, and belongs to the technical field of textile and garment fabrics. The pineapple flannelette comprises a surface layer weave, a bottom layer weave and a middle layer weave located between the surface layer weave and the bottom layer weave, wherein the surface layer weave is made of polyester triangle special-shaped shining silk between 100D/72F and 150D/144F, the bottom layer weave is made of polyester of 100D/48F, and the middle layer weave is made of black draw texturing yarn (DTY) of 150D/48F. The process of the pineapple flannelette includes preparing raw materials, slitting, dyeing through a high-temperature and high-pressure dye jar, carrying out drying treatment, gigging, carding front sides and back sides of the raw materials, placing the raw materials in a pilling-shaking barrel to carry out pilling treatment, carrying out fine heat setting treatment on a setting machine, checking finished products, coiling, packaging, and obtaining the pineapple flannelette. The processing method of the pineapple flannelette has the advantages that materials of surface yarns, middle yarns and bottom yarns are reasonable, the obtained pineapple flannelette is soft in touch, bright in color, strong in stereoscopy and ideal in elasticity, and process steps are simple.
Description
Technical field
the invention belongs to textile garment fabric technical field, be specifically related to a kind of processing method of pineapple flannelette.
Background technology
at present, fall behind braiding apparatus for the knit fabric on market and produce, the product produced is simple, coarse, style is usual, time-consuming expense material, and cost is high, and product is simple, single, there is no style.The today of constantly upgrading and improving in the requirement of clothing, food, shelter, row, traditional fabric product more and more can not meet the requirement of Market Consumer development.In prior art, be applied to produce the fabric of the clothes such as leisure, motion, main dacron ultrafine fiber, polyester DTY silk or the polyamide composite filaments etc. of adopting are made, with the fabric that this type of raw material weaves, there is following defect: the one, the robustness of fabric is undesirable, because this type of fabric generally only adopts surface layer tissue and bottom layer tissue to form along radially padding yarn lopping string cover on knitting needle simultaneously, so the drawing-off pulling force between surface layer tissue and bottom layer tissue is difficult to ensure, affect the TENSILE STRENGTH of fabric, durability requires to reach satisfied degree; The 2nd, low in glossiness because dacron ultrafine fiber, polyester DTY silk and polyamide composite filaments are all half light or delustring class raw material, to the extent of refraction of light a little less than, cannot reach bright effect, can not meet the glossiness requirement of high-grade dress ornament to fabric; The 3rd, elasticity is undesirable, because only adopting dacron ultrafine fiber, polyester DTY, the brocade of surface layer tissue and bottom layer tissue, this kind fabric washs the raw materials such as compound silk, owing to being subject to the limitation of loom in weaving process, cannot add elastomer as spandex again, so kind fabric does not have extensibility, extensibility and recovery.
Summary of the invention
task of the present invention is to provide a kind of processing method of pineapple flannelette, and the method technical process is brief and can guarantee the super soft suede of feel, bright in color, the elasticity that third dimension is strong and desirable.
task of the present invention completes like this, a kind of processing method of pineapple flannelette, described pineapple flannelette comprises surface layer tissue, bottom layer tissue and the middle layer between surface layer tissue and bottom layer tissue, and it is that 100D/72F-150D/144F triangular special-shaped is washed Fil-Lumiere entirely that described surface layer is organized raw material used; Described bottom layer tissue raw material used is that 100D/48F washs silk entirely; Described the middle layer raw material used is 150D/48F black DTY, the processing step of described pineapple flannelette:
a) raw material is prepared, choose 100D/72F-150D/144F triangular special-shaped and entirely wash Fil-Lumiere as the raw material of face silk, choose 100D/48F and entirely wash silk as the raw material of end silk, choose 150D/48F black DTY as the raw material of end silk, through circular knitting machine, weave, obtain grey cloth;
b) cut open width;
c) with High Temperature High Pressure dye vat, dye: first need the processing of deoiling, adding degreaser is warmed to after 80-100 ℃, bleed off and enter again clear water after sewage and start to heat, opening steam valve is warmed to 50-80 ℃ and starts into dyestuff, select environmental protection type dye, disperse red, disperse yellow, disperse blue, (dyestuff proportioning is determined by color), levelling agent, glacial acetic acid, be warmed to 120-135 ℃ of insulation 20-40 minute, then close evaporator valve enter cold water start cooling, after below cooling to 50 ℃, add 0.5-1.5% sheet alkali, 0.5-1.7% sodium hydrosulfite is warmed to 80 ℃ again and enters all processing of 0.3-0.8% glacial acetic acid tune again, carry out after reduction processing, putting after clean and dirt water grey cloth goes out cylinder and enters postchannel process, and then the painting cloth having dyed is placed on and adds soft in normal temperature cylinder and add fluffing oil processing, adds after auxiliary agent in normal temperature cylinder, is warmed to 80 ℃, the often bath time is after 30-50 minute, to go out cylinder dehydration,
d) drying and processing;
e) napping, reverse side will be produced with 24 roller napping machine pluckings, select RA-1 looper and RT-15 staight needle, drum rotation speed 700-900r/min, cloth speed 5-8m/min, fabric face first draws once, opens looped pile, fabric backing needs the continuous plucking of high strength 5-10 time, and positive looped pile is all moved to reverse side;
f) positive and negative carries out carding, cropping and processes, the size of reverse side peace sample cloth particle and determining, and it is clear and need stay some lint senses that pineapple type shape need be cut in front, carding roller rotating speed is at 300-600r/min, cloth speed 3-6m/min, hair clipper speed is at 800-1200r/min, and cloth speed is at 5-10m/min;
g) put into and shake grain cylinder and carry out spin processing, first put steam 6-15 minute, dry at 5-8 minute, then carry out cold wind cooling processing 3-6 minute;
h) on setting machine, meticulous HEAT SETTING is processed, and setting temperature is controlled between 130-180 ℃;
i) finished product inspection, clot, packing, obtain pineapple flannelette.
the present invention, owing to adopting after above-mentioned raw materials and processing step, has advantages of: face, in, the raw material of end silk selects rationally, to make resulting pineapple flannelette have soft, bright in color, the elasticity that third dimension is strong and desirable; Processing step is terse.
the specific embodiment:
embodiment 1:
the pineapple flannelette that the processing fabric width of take is 160g/ ㎡ as 156 ㎝, grammes per square metre, its processing step is followed successively by:
a) surface layer tissue is chosen 150D/144F triangular special-shaped and is entirely washed Fil-Lumiere, and the middle layer is chosen1
50D/48F black DTY, bottom layer tissue is chosen 100D/48F and is entirely washed silk, and wherein, surface layer is organized in fabric and accounts for 55%, the middle layer accounts for 10% in fabric, and the end is organized in fabric and accounts for 35%.Described surface layer tissue, bottom layer tissue and the middle layer are weaved by circular knitting machine, and described large circle machine adopts Taiwan to produce 30 " 19 knitting the making in pin PK circular knitting machine three roads, obtaining grammes per square metre is 190g/ ㎡, the grey cloth of door width 200cm;
b) cut open width, will be by steps A) resulting grey cloth delivers to and cuts open width machine and cut open width, obtains cuing open width grey cloth;
c) with High Temperature High Pressure dye vat, dye: first need the processing of deoiling, adding degreaser is warmed to after 80 ℃, bleed off and enter again clear water after sewage and start to heat, opening steam valve is warmed to 50 ℃ and starts into dyestuff, select environmental protection type dye, disperse red, disperse yellow, disperse blue (dyestuff proportioning is determined by color), levelling agent, glacial acetic acid, be warmed to 120 ℃ of insulations 20 minutes, then close evaporator valve enter cold water start cooling, after below cooling to 50 ℃, add 0.5% alkali, 0.5% sodium hydrosulfite is warmed to 80 ℃ again and enters 0.3% all processing of glacial acetic acid tune again, carry out after reduction processing, putting after clean and dirt water grey cloth goes out cylinder and enters postchannel process, and then the painting cloth having dyed is placed on and adds soft in normal temperature cylinder and add fluffing oil processing, adds after auxiliary agent in normal temperature cylinder, is warmed to 80 ℃, the often bath time is after 30 minutes, to go out cylinder dehydration,
d) drying and processing;
e) napping, reverse side will be produced with 24 roller napping machine pluckings, selects RA-1 looper and RT-15 staight needle, drum rotation speed 700r/min, cloth speed 5m/min, fabric face first draws once, open looped pile, fabric backing needs the continuous plucking of high strength 5 times, and positive looped pile is all moved to reverse side;
f) positive and negative carries out carding, cropping and processes, the size of reverse side peace sample cloth particle and determine, and it is clear and need stay some lint senses that pineapple type shape need be cut in front, and carding roller rotating speed is at 300r/min, the fast 3m/min of cloth, hair clipper speed is at 800r/min, and cloth speed is at 5m/min;
g) previous processed is put into after good and is shaken grain cylinder and carry out spin processing, first puts steam 6 minutes, dries at 5 minutes, then carries out cold wind cooling processing 3 minutes;
h) on setting machine, meticulous HEAT SETTING is processed, and setting temperature is controlled between 130 ℃;
i) finished product inspection, clot, packing, obtaining fabric width is that 156 ㎝, grammes per square metre are the pineapple flannelette of 160g/ ㎡.
embodiment 2
the pineapple flannelette that the processing fabric width of take is 195g/ ㎡ as 150 ㎝, grammes per square metre, its processing step is followed successively by:
a) surface layer tissue is chosen 100D/72F triangular special-shaped and is entirely washed Fil-Lumiere, and the middle layer is chosen1
50D/48F black DTY, bottom layer tissue is chosen 100D/48F and is entirely washed silk, and wherein, surface layer is organized in fabric and accounts for 55%, the middle layer accounts for 20% in fabric, and the end is organized in fabric and accounts for 25%.Described surface layer tissue, bottom layer tissue and the middle layer are weaved by circular knitting machine, and described large circle machine adopts Taiwan to produce 30 " 19 knitting the making in pin PK circular knitting machine three roads, obtaining grammes per square metre is 190g/ ㎡, the grey cloth of door width 200cm;
b) cut open width, will be by steps A) resulting grey cloth delivers to and cuts open width machine and cut open width, obtains cuing open width grey cloth;
c) with High Temperature High Pressure dye vat, dye: first need the processing of deoiling, adding degreaser is warmed to after 90 ℃, bleed off and enter again clear water after sewage and start to heat, opening steam valve is warmed to 65 ℃ and starts into dyestuff, select environmental protection type dye, disperse red, disperse yellow, disperse blue (dyestuff proportioning is determined by color), levelling agent, glacial acetic acid, be warmed to 130 ℃ of insulations 30 minutes, then close evaporator valve enter cold water start cooling, after below cooling to 50 ℃, add 1. 1% alkali, 1.1% sodium hydrosulfite is warmed to 80 ℃ again and enters 0.5% all processing of glacial acetic acid tune again, carry out after reduction processing, putting after clean and dirt water grey cloth goes out cylinder and enters postchannel process, and then the painting cloth having dyed is placed on and adds soft in normal temperature cylinder and add fluffing oil processing, adds after auxiliary agent in normal temperature cylinder, is warmed to 80 ℃, the often bath time is after 40 minutes, to go out cylinder dehydration,
d) drying and processing;
e) napping, reverse side will be produced with 24 roller napping machine pluckings, selects RA-1 looper and RT-15 staight needle, drum rotation speed 800r/min, cloth speed 6.5m/min, fabric face first draws once, open looped pile, fabric backing needs the continuous plucking of high strength 5-10 time, and positive looped pile is all moved to reverse side;
f) positive and negative carries out carding, cropping and processes, the size of reverse side peace sample cloth particle and determining, and it is clear and need stay some lint senses that pineapple type shape need be cut in front, carding roller rotating speed is at 450r/min, cloth speed 4.5m/min, hair clipper speed is at 1000r/min, and cloth speed is at 7.8m/min;
g) previous processed is put into after good and is shaken grain cylinder and carry out spin processing, first puts steam 10 minutes, dries at 5.8 minutes, then carries out cold wind cooling processing 4.8 minutes;
h) on setting machine, meticulous HEAT SETTING is processed, and setting temperature is controlled between 150 ℃;
i) finished product inspection, clot, packing, obtain 150 ㎝, grammes per square metre is the pineapple flannelette of 195g/ ㎡.
embodiment 3
the processing fabric width of take is 146cm, and grammes per square metre is the pineapple flannelette of 160 g/ ㎡, and its processing step is followed successively by:
a) surface layer tissue is chosen 120D/96F triangular special-shaped and is entirely washed Fil-Lumiere, and the middle layer is chosen1
50D/48F black DTY, bottom layer tissue is chosen 100D/48F and is entirely washed silk, and wherein, surface layer is organized in fabric and accounts for 55%, the middle layer accounts for 10% in fabric, and the end is organized in fabric and accounts for 35%.Described surface layer tissue, bottom layer tissue and the middle layer are weaved by circular knitting machine, and described large circle machine adopts Taiwan to produce 30 " 19 knitting the making in pin PK circular knitting machine three roads, obtaining grammes per square metre is 190g/ ㎡, the grey cloth of door width 200cm;
b) cut open width, will be by steps A) resulting grey cloth delivers to and cuts open width machine and cut open width, obtains cuing open width grey cloth;
c) with High Temperature High Pressure dye vat, dye: first need the processing of deoiling, adding degreaser is warmed to after 100 ℃, bleed off and enter again clear water after sewage and start to heat, opening steam valve is warmed to 80 ℃ and starts into dyestuff, select environmental protection type dye, disperse red, disperse yellow, disperse blue (dyestuff proportioning is determined by color), levelling agent, glacial acetic acid, be warmed to 135 ° of ℃ of insulations 40 minutes, then close evaporator valve enter cold water start cooling, after below cooling to 50 ℃, add 1.5% alkali, 1.7% sodium hydrosulfite is warmed to 80 ℃ again and enters 0.8% all processing of glacial acetic acid tune again, carry out after reduction processing, putting after clean and dirt water grey cloth goes out cylinder and enters postchannel process, and then the painting cloth having dyed is placed on and adds soft in normal temperature cylinder and add fluffing oil processing, adds after auxiliary agent in normal temperature cylinder, is warmed to 80 ℃, the often bath time is after 50 minutes, to go out cylinder dehydration,
d) drying and processing;
e) napping, reverse side will be produced with 24 roller napping machine pluckings, selects RA-1 looper and RT-15 staight needle, drum rotation speed 900r/min, cloth speed 8m/min, fabric face first draws once, open looped pile, fabric backing needs the continuous plucking of high strength 10 times, and positive looped pile is all moved to reverse side;
f) positive and negative carries out carding, cropping and processes, the size of reverse side peace sample cloth particle and determining, and it is clear and need stay some lint senses that pineapple type shape need be cut in front, carding roller rotating speed is at 600r/min, cloth speed 6m/min, hair clipper speed is at 1200r/min, and cloth speed is at 10m/min;
g) previous processed is put into after good and is shaken grain cylinder and carry out spin processing, first puts steam 15 minutes, dries at 8 minutes, then carries out cold wind cooling processing 6 minutes;
h) on setting machine, meticulous HEAT SETTING is processed, and setting temperature is controlled between 180 ℃;
i) finished product inspection, clot, packing, obtaining fabric width is 146cm, grammes per square metre is the pineapple flannelette of 160 g/ ㎡.
Claims (1)
1.
a kind of processing method of pineapple flannelette, it is characterized in that described pineapple flannelette comprises surface layer tissue, bottom layer tissue and the middle layer between surface layer tissue and bottom layer tissue, it is that 100D/72F-150D/144F triangular special-shaped is washed Fil-Lumiere entirely that described surface layer is organized raw material used; Described bottom layer tissue raw material used is that 100D/48F washs silk entirely; Described the middle layer raw material used is 150D/48F black DTY, the processing step of described pineapple flannelette:
a) raw material is prepared, choose 100D/72F-150D/144F triangular special-shaped and entirely wash Fil-Lumiere as the raw material of face silk, choose 100D/48F and entirely wash silk as the raw material of end silk, choose 150D/48F black DTY as the raw material of end silk, through circular knitting machine, weave, obtain grey cloth;
b) cut open width,
c) with High Temperature High Pressure dye vat, dye: first need the processing of deoiling, adding degreaser is warmed to after 80-100 ℃, bleed off and enter again clear water after sewage and start to heat, opening steam valve is warmed to 50-80 ℃ and starts into dyestuff, select disperse red, blue these the three kinds of environmental protection type dyes of disperse yellow and dispersion, and add levelling agent, glacial acetic acid, be warmed to 120-135 ℃ of insulation 20-40 minute, then close evaporator valve enter cold water start cooling, after below cooling to 50 ℃, add 0.5-1.5% sheet alkali, 0.5-1.7% sodium hydrosulfite is warmed to 80 ℃ again and enters all processing of 0.3-0.8% glacial acetic acid tune again, carry out after reduction processing, putting after clean and dirt water grey cloth goes out cylinder and enters postchannel process, and then the painting cloth having dyed is placed on and adds soft in normal temperature cylinder and add fluffing oil processing, adds after auxiliary agent in normal temperature cylinder, is warmed to 80 ℃, the often bath time is after 30-50 minute, to go out cylinder dehydration,
d) drying and processing;
e) napping, reverse side will be produced with 24 roller napping machine pluckings, select RA-1 looper and RT-15 staight needle, drum rotation speed 700-900r/min, cloth speed 5-8m/min, fabric face first draws once, opens looped pile, fabric backing needs the continuous plucking of high strength 5-10 time, and positive looped pile is all moved to reverse side;
f) positive and negative carries out carding, cropping and processes, and reverse side is pressed the size of sample cloth particle and determined, and it is clear and need stay some lint senses that pineapple type shape need be cut in front, carding roller rotating speed is at 300-600r/min, cloth speed 3-6m/min, hair clipper speed is at 800-1200r/min, and cloth speed is at 5-10m/min;
g) previous processed is put into after good and is shaken grain cylinder and carry out spin processing, first puts steam 6-15 minute, dries 5-8 minute, then carries out cold wind cooling processing 3-6 minute;
h) on setting machine, meticulous HEAT SETTING is processed, and setting temperature is controlled between 130-180 ℃;
i) finished product inspection, clot, packing, obtain pineapple flannelette.
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