CN112226889A - Weft-knitted single-side colorful color-changing sports fabric and production process - Google Patents
Weft-knitted single-side colorful color-changing sports fabric and production process Download PDFInfo
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- CN112226889A CN112226889A CN202011228159.0A CN202011228159A CN112226889A CN 112226889 A CN112226889 A CN 112226889A CN 202011228159 A CN202011228159 A CN 202011228159A CN 112226889 A CN112226889 A CN 112226889A
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- 239000004744 fabric Substances 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000004043 dyeing Methods 0.000 claims abstract description 20
- 238000009940 knitting Methods 0.000 claims abstract description 20
- 238000007493 shaping process Methods 0.000 claims abstract description 19
- 229920002334 Spandex Polymers 0.000 claims abstract description 17
- 239000004759 spandex Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 13
- 150000001768 cations Chemical class 0.000 claims abstract description 8
- 229920000728 polyester Polymers 0.000 claims abstract description 6
- 238000007730 finishing process Methods 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims abstract description 5
- 239000004952 Polyamide Substances 0.000 claims abstract description 3
- 229920002647 polyamide Polymers 0.000 claims abstract description 3
- 229920006052 Chinlon® Polymers 0.000 claims description 7
- 229920004933 Terylene® Polymers 0.000 claims description 7
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 7
- 125000002091 cationic group Chemical group 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000009941 weaving Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
- D04B1/126—Patterned fabrics or articles characterised by thread material with colour pattern, e.g. intarsia fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a weft-knitted single-side colorful color-changing sports fabric which comprises a fabric body, wherein the fabric body is knitted through a double-side circular knitting machine, the needle arrangement mode of the fabric body adopts an 112113 mode, six paths of circulation are arranged in a triangular mode, the doffing mode of the fabric body is that the first path and the fourth path are respectively provided with 40D/34F bright polyamide FDY and 20D spandex lining yarn, and the second path, the third path, the fifth path and the sixth path are respectively provided with 30D/36F low-elasticity semi-bright low-temperature cation polyester DTY and 20D spandex lining yarn. The production process of the fabric comprises the steps of weaving the fabric body, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process comprises the following steps: open-width washing, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping. Therefore, the quality and the fastness of the fabric body in the production process are easy to control, and the whole process has the characteristics of short process, environmental protection and the like. Meanwhile, the obtained fabric is of a single-sided structure, presents different color effects from different angles, and has the advantages of low cost, good elasticity, good high resilience and easiness in quick drying.
Description
Technical Field
The invention belongs to a cloth and a related production process, and particularly relates to a weft-knitted single-side colorful color-changing sports fabric and a production process.
Background
The colorful color-changing fabric in the current market is mainly weft-knitted yarn-dyed, and has the characteristics of complex process flow, difficult color control, high cost and the like; in addition, the colorful color-changing fabric on the market is mainly weft-knitted double-faced rib fabrics and jacquard patterns, and is mainly used for common leisure and fashion. Most of the less colorful color-changing fabrics in the market are heavy and reach 180G/M2Above, the composition has poor moisture absorption and air permeability, poor elasticity, poor recovery and insufficient sun protection.
Disclosure of Invention
The invention aims to provide a weft-knitted single-side colorful color-changing sports fabric capable of solving at least one of the problems and a production process thereof.
According to one aspect of the invention, the weft-knitted single-sided colorful color-changing sports fabric comprises a fabric body, wherein the fabric body is knitted through a 44-needle 34-inch 108-path double-sided circular knitting machine, the needle arrangement mode of the fabric body adopts an 112113 mode, six paths are arranged in a triangular mode for one cycle, the doffing mode of the fabric body is that the first path and the fourth path are 40D/34F bright polyamide FDY and 20D spandex padding yarns, and the second path, the third path, the fifth path and the sixth path are 30D/36F low-elasticity semi-bright low-temperature cationic polyester DTY and 20D spandex padding yarns.
The invention has the beneficial effects that: the obtained fabric is of a single-sided structure through the change of the weave structure, namely the stitch arrangement mode and the doffing mode, and the fabric body shows different color effects when viewed from different angles, so that the effect of colorful color-changing clothes is achieved, and the use requirement is met; and the obtained fabric body has the advantages of low cost, good elasticity, good high-resilience and easiness in quick drying.
In some embodiments, the yarn feeding amount when the fabric body is knitted adopts 100 needles: 40D/34F bright chinlon FDY is 20.6cm, 30D/36F low-elasticity semi-bright low-temperature cation terylene DTY is 17cm, and backing yarn 20D spandex is 6.6 cm. Therefore, the fastness of the fabric body is easy to control and guaranteed, and the recovery performance is high.
In some embodiments, the fabric body has a gauge of 137cm by 150g/m2. Therefore, the fabric body is light in weight, can be widely applied to sports fabrics, and has excellent moisture absorption and breathability.
According to another aspect of the invention, a production process of the weft-knitted single-side colorful color-changing sports fabric is provided, which comprises the following steps:
s1, selecting a double-sided circular knitting machine with 44 needles and 34 inches for 108 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open-width washing, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping. Therefore, the quality and the fastness of the fabric body in the production process are easy to control, and the whole process has the characteristics of short process, environmental protection and the like. Meanwhile, a low-temperature primary shaping process is arranged, so that the warp and weft density of the fabric is increased, the fullness of the fabric is ensured, and the sun-proof performance and the stretch resilience of the fabric are improved.
In some embodiments, in step S1, the operation speed of the 44-pin 34-inch 108-pass double-sided circular knitting machine is as follows: 10 to 12 rpm. Therefore, the weaving requirement of the fabric can be met.
In some embodiments, the temperature of the low-temperature primary shaping in the step S3 is 145-155 ℃, the speed is 20m/min, and the exhaust air volume is 60%. Therefore, the warp and weft density of the fabric is increased, and the sun-proof performance and the stretch resilience of the fabric are improved.
In some embodiments, the temperature of the high-temperature primary shaping in step S3 is 190-200 ℃, the speed is 18m/min, and the exhaust air volume is 80%. Therefore, the setting effect of the fabric is met.
In some embodiments, the dyeing in step S3 adopts a warp beam vat low-temperature dyeing process, wherein nylon is dyed at 98 ℃, and then low-temperature cationic polyester is dyed at 98 ℃. Therefore, the color and luster of the fabric can be ensured, the dyeing effect is ensured, and the softness of the fabric is kept.
In some embodiments, the post-sizing process in step S3 is: the temperature is 160 ℃, the speed is 30m/min, and the exhaust air volume is 90 percent. Therefore, the fabric is smoother.
Drawings
FIG. 1 is a triangular diagram of a weaving process of a weft-knitted single-sided colorful color-changing sports fabric.
Fig. 2 is a schematic diagram of a weaving structure of a weft-knitted single-sided colorful color-changing sports fabric.
Fig. 3 is an appearance diagram of a weft-knitted single-sided colorful color-changing sports fabric.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 to 3. A weft-knitted single-side colorful color-changing sports fabric comprises a fabric body, wherein the fabric body is knitted through a 44-needle 34-inch 108-path double-side circular knitting machine, the needle arrangement mode of the fabric body is specifically shown in a knitting process triangular diagram in figure 1, the fabric body adopts an 112113 mode, and six paths of triangular arrangement are adopted for one cycle; the doffing mode of the fabric body is that the first path and the fourth path are 40D/34F bright chinlon FDY (FULLY DRAWN YARN ) and 20D spandex lining Yarn, and the second path, the third path, the fifth path and the sixth path are 30D/36F low-elasticity semi-bright low-temperature cation terylene DTY (Draw Texturing Yarn) and 20D spandex lining Yarn. Therefore, 40D/34F bright chinlon FDY is selected as one of the face yarns to ensure the glistening property of the cloth surface; then selecting a second 30D/36F low-elasticity semi-light low-temperature cation terylene DTY veil to ensure the weak light property of the cloth cover; the 20D spandex is selected as the backing yarn, so that the production stability, high elasticity and high resilience are ensured.
The yarn feeding amount during the fabric body knitting adopts 100 needles: 40D/34F bright chinlon FDY is 20.6cm, 30D/36F low-elasticity semi-bright low-temperature cation terylene DTY is 17cm, and backing yarn 20D spandex is 6.6 cm.
The specification of the fabric body is 137cm x 150g/m2。
A production process of a weft-knitted single-side colorful color-changing sports fabric comprises the following steps:
s1, selecting a double-sided circular knitting machine with 44 needles and 34 inches for 108 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
specifically, the method comprises the following steps:
the pin arrangement mode is as follows: 112113, arranging six paths in a triangular mode and circulating one path; the doffing mode is that the first path and the fourth path are 40D/34F bright chinlon FDY and 20D spandex backing yarns, namely one of the surface yarns is added with 20D spandex backing yarns, and the second path, the third path, the fifth path and the sixth path are 30D/36F low-elasticity half-bright low-temperature cation terylene DTY and 20D spandex backing yarns, namely the second of the surface yarns is added with 20D spandex backing yarns. The yarn feeding amount adopts 100 needles: 40D/34F bright chinlon FDY20.6cm for the first face yarn, 30D/36F low-elasticity semi-bright low-temperature cation terylene DTY 17cm for the second face yarn and 20D spandex 6.6cm for the backing yarn.
And after the fabric body is woven on the circular knitting machine, the next step is carried out.
S3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open-width washing, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping.
Through the step S3, when the fabric body is washed in open width, the fabric deoiling effect can be achieved, and then low-temperature initial setting is carried out.
In the step S1, the operating speed of the double-sided circular knitting machine with 34 inches of needles and 108 paths is as follows: 10 to 12 rpm.
In the step S3, the temperature of the low-temperature primary shaping is 145-155 ℃, the preferred temperature is 150 ℃, the speed is 20m/min, and the exhaust air volume is 60%. By adopting low-temperature primary shaping, the warp and weft density of the fabric can be increased, so that the fullness of the fabric is ensured, and the sun-proof performance and the stretching resilience of the fabric are improved.
In the step S3, the temperature of the high-temperature primary shaping is 190-200 ℃, the speed is 18m/min, and the exhaust air volume is 80%.
The dyeing in the step S3 adopts a warp beam cylinder low-temperature dyeing process, wherein nylon is dyed at 98 ℃, and then low-temperature cationic polyester is dyed at 98 ℃.
The post-forming process in step S3 is: the temperature is 160 ℃, the speed is 30m/min, and the exhaust air volume is 90 percent.
The fabric produced by the production process has different color effects when seen from different angles through the change of fabric tissue structures and raw material combinations, so that the effect of colorful color-changing clothes is achieved, and the pursuit of consumers on the fabric color appearance is met. Meanwhile, because the dyeing and finishing process is provided with low-temperature shaping, the warp and weft density of the fabric is increased, so that the fullness of the fabric is ensured, and the sun-proof performance and the stretching resilience of the fabric are improved; moreover, the fabric is only 150g/m2The fabric has excellent moisture absorption and air permeability and is light overall; compared with the common yarn-dyed fabric, the cost is very low; the fabric quality and the color fastness are easy to control, and the color fastness can reach: according to the ISO standard, the dry rubbing fastness is more than or equal to 3-4 grade, the wet rubbing fastness is more than or equal to 3 grade, the color change of the washing fastness is more than or equal to 3-4 grade, and the staining is more than or equal to 3 grade; the color change of the water fastness is more than or equal to 3-4 grade, and the staining is more than or equal to 3 grade.
Meanwhile, the production process of the weft-knitted single-side colorful color-changing sports fabric has the advantages that the quality and the fastness in the production process of the fabric are easy to control, the whole production process of the fabric has the characteristics of short flow, environmental protection and the like, and the cost is saved.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept of the present invention, which falls into the protection scope of the present invention.
Claims (9)
1. The weft-knitted single-side colorful color-changing sports fabric is characterized by comprising a fabric body, wherein the fabric body is knitted through a 44-needle 34-inch 108-path double-side circular knitting machine, the needle arrangement mode of the fabric body adopts an 112113 mode, six paths are arranged in a triangular mode for one cycle, the doffing mode of the fabric body is that the first path and the fourth path are 40D/34F bright polyamide FDY and 20D spandex backing yarns, and the second path, the third path, the fifth path and the sixth path are 30D/36F low-elasticity semi-bright low-temperature cationic polyester DTY and 20D spandex backing yarns.
2. The weft-knitted single-sided multicolor color-changing sports fabric according to claim 1, wherein the yarn feeding amount during the fabric body knitting adopts 100 needles: 40D/34F bright chinlon FDY20.6cm, 30D/36F low-elasticity half-light low-temperature cation terylene DTY 17cm and padding yarn 20D spandex 6.6 cm.
3. The weft-knitted single-sided multicolor color-changing sports fabric according to claim 2, wherein the specification of the fabric body is 137cm by 150g/m2。
4. The production process of the weft-knitted single-sided multicolor color-changing sports fabric disclosed by claim 3, which is characterized by comprising the following steps of:
s1, selecting a double-sided circular knitting machine with 44 needles and 34 inches for 108 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open-width washing, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping.
5. The production process of the weft-knitted single-sided multicolor color-changing sports fabric according to claim 4, wherein the operating speed of the 44-needle 34-inch 108-path double-sided circular knitting machine in the step S1 is as follows: 10 to 12 rpm.
6. The production process of the weft-knitted single-sided colorful color-changing sports fabric according to claim 5, wherein the temperature of the low-temperature primary setting in the step S3 is 145-155 ℃, the speed is 20m/min, and the air exhaust amount is 60%.
7. The production process of the weft-knitted single-sided colorful color-changing sports fabric according to claim 6, wherein the temperature of the high-temperature primary setting in the step S3 is 190-200 ℃, the speed is 18m/min, and the air exhaust amount is 80%.
8. The production process of the weft-knitted single-sided colorful color-changing sports fabric according to claim 7, wherein the dyeing in the step S3 adopts a warp beam cylinder low-temperature dyeing process, and nylon is dyed at 98 ℃ first, and then low-temperature cationic polyester is dyed at 98 ℃.
9. The production process of the weft-knitted single-sided multicolor color-changing sports fabric according to claim 8, wherein the post-sizing process in the step S3 is as follows: the temperature is 160 ℃, the speed is 30m/min, and the exhaust air volume is 90 percent.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011228159.0A CN112226889A (en) | 2020-11-06 | 2020-11-06 | Weft-knitted single-side colorful color-changing sports fabric and production process |
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| CN202011228159.0A CN112226889A (en) | 2020-11-06 | 2020-11-06 | Weft-knitted single-side colorful color-changing sports fabric and production process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113846407A (en) * | 2021-09-30 | 2021-12-28 | 广东德润纺织有限公司 | Swimsuit fabric with weft-knitted single-face stair structure and production method thereof |
| CN115369555A (en) * | 2022-08-31 | 2022-11-22 | 广东德润纺织有限公司 | Preparation method of weft-knitted single-sided fabric as thin as cicada's wing |
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| GB201905436D0 (en) * | 2019-04-17 | 2019-05-29 | Cleartech Design Ltd | Colour revealing fabric |
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| CN214736450U (en) * | 2020-11-06 | 2021-11-16 | 广东德润纺织有限公司 | Weft-knitted single-side colorful color-changing sports fabric |
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2020
- 2020-11-06 CN CN202011228159.0A patent/CN112226889A/en active Pending
Patent Citations (5)
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|---|---|---|---|---|
| CN108691080A (en) * | 2018-05-23 | 2018-10-23 | 清远万家丽针织印染有限公司 | A kind of weaving method and dyeing of two-sided discoloration cloth |
| CN110344170A (en) * | 2018-07-09 | 2019-10-18 | 福建省晋江市华宇织造有限公司 | A kind of warp-knitted spacer fabric and its weaving method with chameleon effect |
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| CN113846407A (en) * | 2021-09-30 | 2021-12-28 | 广东德润纺织有限公司 | Swimsuit fabric with weft-knitted single-face stair structure and production method thereof |
| CN115369555A (en) * | 2022-08-31 | 2022-11-22 | 广东德润纺织有限公司 | Preparation method of weft-knitted single-sided fabric as thin as cicada's wing |
| CN115369555B (en) * | 2022-08-31 | 2024-04-05 | 广东德润纺织有限公司 | Preparation method of weft-knitted single-sided fabric with thin wings |
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Application publication date: 20210115 |