CN1887808A - 一种立体孔洞装饰瓷质砖的制备方法 - Google Patents
一种立体孔洞装饰瓷质砖的制备方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/83—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/005—Devices or processes for obtaining articles having a marble appearance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
- C04B38/0635—Compounding ingredients
- C04B38/0645—Burnable, meltable, sublimable materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/142—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
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Abstract
本发明公开了一种立体孔洞装饰瓷质砖的制备方法,包括现有的瓷质砖加工工艺:粉料加工、布料干压成型、干燥、烧成,粉料包括花纹料面料和底料,其特征在于,所述粉料中至少有一种成型花纹料面料为成孔料,与其他花纹料面料布料成型,经1100~1250℃烧成后产生立体孔洞装饰纹理。所述成孔料中的成孔剂为石墨粉、碳粉、碳酸盐(如石灰石)、硫酸盐(如石膏)、碳水化合物(如面粉)和低温玻璃中的一种或多种复合。采用上述方法制造的瓷质砖具有瓷质砖表面孔洞大小、深浅过渡自然,孔洞纹理随机变化、具有天然石材孔洞装饰效果的优点。
Description
技术领域
本发明涉及瓷质砖的制备方法,更具体地说是涉及具有天然石材带立体孔洞装饰效果的瓷质砖的制备方法。
背景技术
随着陶瓷工艺设备和装饰方法不断进步,陶瓷制品不断逼近于天然石材,包括颜色、纹理、表面质感和表观效果。有立体孔洞的天然石材因其具有独特的装饰效果不断受到市场消费者的接受和喜欢,但这类孔洞石石材价格贵、强度低,而人造立体孔洞陶瓷砖价格低、强度高,是天然洞石很好的替代品。目前市场上的人造孔洞陶瓷砖是依赖凹凸模具压制形成孔洞纹理,其不足之处在于:形成的孔洞规整、过渡少、不自然,不能形成天然石材的孔洞不规则效果。
发明内容
本发明的目的是克服上述模具成孔的缺点,使孔洞大小、深浅过渡自然,使孔洞纹理随机变化而又具有相对稳定性,提供一种具有天然石材孔洞效果的瓷质砖的制备方法。
本发明是通过如下技术方案来实现上述目的的:它是在现有的瓷质砖生产工艺:粉料加工、布料干压成型、干燥、烧成过程中,其粉料中至少有一种成型花纹料为成孔料,与其他花纹料布料成型,具体方式是将引入成孔剂的成孔料经过常规的球磨加工和喷雾干燥制备成粉料,并作为一种花纹面料,与其他以同样工艺加工制备的陶瓷花纹面料及底料双层布料成预设纹理压制成砖坯,经干燥、1100~1250℃烧成、抛光而成立体孔洞装饰纹理。
上述的成孔料中引入的成孔剂为石墨粉、碳粉、碳酸盐(如石灰石)、硫酸盐(如石膏)、碳水化合物(如面粉)和低温玻璃中的一种或多种复合。
本发明的特点在于:在现有瓷质砖生产工艺中,引入成孔剂,将其中一种或多种布料用花纹面料配制成成孔料,再同其他正常花纹料混合随机布料成自然纹理并压制成型,经干燥、1100~1250℃烧成、通过成孔剂的发泡在瓷质砖的面料层形成形状、大小、深浅不一的随机孔洞,经抛光而成立体孔洞瓷质砖,产品更加类似于天然石材的自然孔洞效果。
具体实施方式
实施例1
成孔料的配方组成(重量份)为:泥5~15%、低温熔块粉60~80%、石墨粉10~20%,经球磨加工和喷雾干燥成粉料,作为一种花纹料,与其他常规粉料经双层布料、干压成型、干燥、烧成、抛光。
实施例2
成孔料的配方组成(重量份)为泥5~15%、中温砂10~30%、低温砂10~30%、滑石5~10%、石灰石20~40%,其他的生产工艺与例1相同。
上述实施例中,由于增加了成孔剂,因而在瓷质砖的高温烧成过程中,成孔料纹理部分发泡成各种大小、形状、深浅及位置关系均随机变化的孔洞,因而使本发明瓷质砖的制造方法制造的瓷质砖更加类似于天然石材。
Claims (2)
1、一种立体孔洞装饰瓷质砖的制备方法,包括现有的瓷质砖加工工艺:粉料加工、布料干压成型、干燥、烧成、抛光,粉料包括花纹面料和底料,其特征在于,所述面料中至少有一种花纹面料为成孔料,与其他花纹面料布料成型,经1100~1250℃烧成后产生立体孔洞装饰纹理。
2、根据权利要求1所述立体孔洞装饰瓷质砖的制备方法,其特征在于,所述成孔花纹面料中引入成孔剂,其成孔剂为石墨粉、碳粉、碳酸盐、硫酸盐、碳水化合物和低温玻璃中的一种或多种复合。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNA200610036616XA CN1887808A (zh) | 2006-07-20 | 2006-07-20 | 一种立体孔洞装饰瓷质砖的制备方法 |
CNB2007100068019A CN100491289C (zh) | 2006-07-20 | 2007-01-26 | 一种立体孔洞装饰陶瓷砖的制备方法及其产品 |
PCT/CN2007/001801 WO2008011786A1 (fr) | 2006-07-20 | 2007-06-06 | Procédé de préparation d'un carreau à pores solides utilisé comme décoration et produit résultant |
KR1020097003196A KR101086292B1 (ko) | 2006-07-20 | 2007-06-06 | 입체구멍 세라믹장식재의 제조방법 및 입체구멍 세라믹장식재 |
AU2007278700A AU2007278700B2 (en) | 2006-07-20 | 2007-06-06 | Preparation method of a tile with solid pores as decoration and its product |
EP07721374A EP2053031A4 (en) | 2006-07-20 | 2007-06-06 | PROCESS FOR PREPARING SOLID PORES TILE USED AS DECORATION AND RESULTING PRODUCT |
MX2009000671A MX2009000671A (es) | 2006-07-20 | 2007-06-06 | Metodo para la preparacion de mosaicos de ceramica con poros solidos como decoracion y su producto. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNA200610036616XA CN1887808A (zh) | 2006-07-20 | 2006-07-20 | 一种立体孔洞装饰瓷质砖的制备方法 |
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CN1887808A true CN1887808A (zh) | 2007-01-03 |
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Application Number | Title | Priority Date | Filing Date |
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CNA200610036616XA Pending CN1887808A (zh) | 2006-07-20 | 2006-07-20 | 一种立体孔洞装饰瓷质砖的制备方法 |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2053031A4 (zh) |
KR (1) | KR101086292B1 (zh) |
CN (1) | CN1887808A (zh) |
AU (1) | AU2007278700B2 (zh) |
MX (1) | MX2009000671A (zh) |
WO (1) | WO2008011786A1 (zh) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100506742C (zh) * | 2007-04-04 | 2009-07-01 | 黄建平 | 仿洞石瓷砖及其制备方法 |
CN101260731B (zh) * | 2007-11-18 | 2010-04-14 | 广东博华陶瓷有限公司 | 一种抛光砖及其制造方法 |
RU2455267C1 (ru) * | 2011-03-21 | 2012-07-10 | Юлия Алексеевна Щепочкина | Бесфриттовая глазурь |
CN101503306B (zh) * | 2008-12-25 | 2012-11-07 | 广东蒙娜丽莎新型材料集团有限公司 | 一种仿天然孔洞火山岩的抛光砖制备方法 |
CN106150018A (zh) * | 2015-04-16 | 2016-11-23 | 佛山市东鹏陶瓷有限公司 | 一种具有装饰纹理瓷质砖的制造工艺 |
CN108545999A (zh) * | 2018-04-13 | 2018-09-18 | 佛山东华盛昌新材料有限公司 | 一种孔洞料的制备方法、仿大理石孔洞砖及其制备方法 |
CN115959927A (zh) * | 2023-01-13 | 2023-04-14 | 广东天弼陶瓷有限公司 | 一种具有通体洞石结构的瓷砖及其制备方法 |
CN115974580A (zh) * | 2023-01-13 | 2023-04-18 | 广东天弼陶瓷有限公司 | 一种具有洞石结构的抛釉瓷砖及其制备方法 |
CN116161982A (zh) * | 2023-01-13 | 2023-05-26 | 广东天弼陶瓷有限公司 | 一种抛釉洞石陶瓷薄板及其制备方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102731158A (zh) * | 2012-06-19 | 2012-10-17 | 卡罗比亚釉料(昆山)有限公司 | 一种有立体感的陶瓷釉面 |
RU2535560C1 (ru) * | 2013-05-27 | 2014-12-20 | Дмитрий Федорович Звездин | Способ изготовления пенокерамических изделий с облицовочным слоем |
DE202015006801U1 (de) * | 2015-09-29 | 2016-08-18 | Dieter Christandl | Beleuchtete Keramikfliese |
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JPH05306185A (ja) * | 1992-05-07 | 1993-11-19 | Inax Corp | タイル表面の樹脂被覆方法 |
JPH08217573A (ja) * | 1995-02-07 | 1996-08-27 | Zou Design Assoc:Kk | 経年熟成タイル |
IT1310979B1 (it) * | 1999-11-15 | 2002-02-27 | Gruppo Ceramiche Saicis S P A | Metodo per fabbricare piastrelle aventi l'aspetto delle antichepiastrelle rustiche di fabbricazione artigianale. |
JP2001247381A (ja) | 2000-03-02 | 2001-09-11 | Sumitomo Electric Ind Ltd | SiC系多孔体及びその製造方法 |
CN1190381C (zh) * | 2003-03-12 | 2005-02-23 | 戴长禄 | 微晶玻璃复合材料及其制备方法 |
CN1300059C (zh) * | 2004-08-26 | 2007-02-14 | 叶荣恒 | 一种瓷质砖的制造方法 |
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2006
- 2006-07-20 CN CNA200610036616XA patent/CN1887808A/zh active Pending
-
2007
- 2007-06-06 AU AU2007278700A patent/AU2007278700B2/en active Active
- 2007-06-06 EP EP07721374A patent/EP2053031A4/en not_active Withdrawn
- 2007-06-06 WO PCT/CN2007/001801 patent/WO2008011786A1/zh active Application Filing
- 2007-06-06 MX MX2009000671A patent/MX2009000671A/es not_active Application Discontinuation
- 2007-06-06 KR KR1020097003196A patent/KR101086292B1/ko not_active IP Right Cessation
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100506742C (zh) * | 2007-04-04 | 2009-07-01 | 黄建平 | 仿洞石瓷砖及其制备方法 |
CN101260731B (zh) * | 2007-11-18 | 2010-04-14 | 广东博华陶瓷有限公司 | 一种抛光砖及其制造方法 |
CN101503306B (zh) * | 2008-12-25 | 2012-11-07 | 广东蒙娜丽莎新型材料集团有限公司 | 一种仿天然孔洞火山岩的抛光砖制备方法 |
RU2455267C1 (ru) * | 2011-03-21 | 2012-07-10 | Юлия Алексеевна Щепочкина | Бесфриттовая глазурь |
CN106150018A (zh) * | 2015-04-16 | 2016-11-23 | 佛山市东鹏陶瓷有限公司 | 一种具有装饰纹理瓷质砖的制造工艺 |
CN106150018B (zh) * | 2015-04-16 | 2018-11-30 | 佛山市东鹏陶瓷有限公司 | 一种具有装饰纹理瓷质砖的制造工艺 |
CN108545999A (zh) * | 2018-04-13 | 2018-09-18 | 佛山东华盛昌新材料有限公司 | 一种孔洞料的制备方法、仿大理石孔洞砖及其制备方法 |
CN108545999B (zh) * | 2018-04-13 | 2020-12-01 | 佛山东华盛昌新材料有限公司 | 一种孔洞料的制备方法、仿大理石孔洞砖及其制备方法 |
CN115959927A (zh) * | 2023-01-13 | 2023-04-14 | 广东天弼陶瓷有限公司 | 一种具有通体洞石结构的瓷砖及其制备方法 |
CN115974580A (zh) * | 2023-01-13 | 2023-04-18 | 广东天弼陶瓷有限公司 | 一种具有洞石结构的抛釉瓷砖及其制备方法 |
CN116161982A (zh) * | 2023-01-13 | 2023-05-26 | 广东天弼陶瓷有限公司 | 一种抛釉洞石陶瓷薄板及其制备方法 |
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EP2053031A1 (en) | 2009-04-29 |
AU2007278700B2 (en) | 2010-09-23 |
KR101086292B1 (ko) | 2011-11-24 |
WO2008011786A1 (fr) | 2008-01-31 |
KR20090038014A (ko) | 2009-04-17 |
EP2053031A4 (en) | 2011-06-08 |
MX2009000671A (es) | 2009-03-13 |
AU2007278700A1 (en) | 2008-01-31 |
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