CN1876995A - Integral mould-detachment-free casting system for concrete structure and construction method thereof - Google Patents

Integral mould-detachment-free casting system for concrete structure and construction method thereof Download PDF

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Publication number
CN1876995A
CN1876995A CN 200610200658 CN200610200658A CN1876995A CN 1876995 A CN1876995 A CN 1876995A CN 200610200658 CN200610200658 CN 200610200658 CN 200610200658 A CN200610200658 A CN 200610200658A CN 1876995 A CN1876995 A CN 1876995A
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steel sheet
casting system
sheet skeleton
fastener
detachment
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CN 200610200658
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CN100417775C (en
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朱秦江
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Abstract

The invention relates to a concrete structure integrated non-detach pouring system, and relative construction. Wherein, when the foundation and wall projects are completed, fix two positioning clampers horizontally on the bottom plate of foundation; two positioning clampers are fixed with groups of distant upright steel skeletons; two sides of steel skeletons via connecting bar are drawn each other and connected, to be fixed via transverse clamper and upright clamper; the upper steel skeleton and lower steel skeleton are inserted connected, while the mounting height reaches the top surface of concrete pouring; two outer surfaces of steel skeleton are fixed with non-detach mold liner plate, whose surface is laid with metallic network to be fixed via rivet; the surface of metallic network is plated or brushed with polymer cement pulp layer, to form non-support box chamber pouring system or closed chamber pouring system. The invention can solve the problems that large working amount, low speed and inaccurate installment, while it can be used in bearing wall, post structure and complex concrete wall.

Description

Integral mould-detachment-free casting system for concrete structure and job practices thereof
(1) technical field
The present invention relates to a kind of concrete construction casting system and job practices thereof.
(2) background technology
The available coagulation civil engineering is built casting system and is comprised fixedly connected vertical reinforcement, horizontal reinforcement, vertical reinforcement, horizontal reinforcement and wall form are site operation, the on-the-spot installation, the problem that exists is: the site work amount is bigger, speed of application is slow, reinforcing bar and template are difficult for accurately location, construction precision and integral rigidity are relatively poor, and reinforcement displacement takes place in the concrete casting process easily, make workmanship be difficult to obtain assurance.
(3) summary of the invention
The purpose of this invention is to provide a kind of integral mould-detachment-free casting system for concrete structure and job practices thereof, solve that traditional architecture template site work amount is big, speed of application is slow, reinforcing bar and template be difficult for accurate location, construction precision and integral rigidity relatively poor, reinforcement displacement takes place in the concrete casting process easily, make workmanship be difficult to obtain the problem of assurance.
Technical scheme of the present invention: this integral mould-detachment-free casting system for concrete structure, comprise the structure reinforcing bars that is embedded on the sole plate and the non-dismantling formwork of periphery, concreting space, it is characterized in that: two intervals of structure reinforcing bars both sides horizontal fixed and body of wall are with wide location fastener on sole plate, article two, locate fixedly connected one group one group upright at interval and steel sheet skeleton on the fastener to drawing, the form removal liner plate is exempted from by the rivet connection in two outsides at steel sheet skeleton, exempt from shop, the outside close plating net of form removal liner plate, and be fixed into the rigidity non-dismantling formwork with the polymer cement mortar layer.
Above-mentioned location fastener can be angle steel or channel-section steel.
The above-mentioned form removal liner plate of exempting from can be plastic plate, cement board or metal sheet roof covering.
Above-mentioned steel sheet skeleton can be double rows of teeth doubling steel disc, has through hole on the double rows of teeth, and dowel passes the through hole on the steel sheet skeleton of both sides, forms drawing steel sheet skeleton, and an end of steel sheet skeleton has inserted sheet, and the other end has socket, and two steel sheet skeletons are for pegging graft up and down.
Above-mentioned steel sheet skeleton can will be connected two horizontal snappings in dowels edge of the same row's double wedge of double rows of teeth doubling steel disc by horizontal fastener, and two dowels that will be connected the same row's double wedge of double rows of teeth doubling steel disc by perpendicular fastener are along vertical snappings.
The job practices of above-mentioned integral mould-detachment-free casting system for concrete structure is characterized in that step is as follows:
Step 1: after treating that foundation construction and body of wall reinforced bar engineering finish, two intervals of horizontal fixed and body of wall are with wide location fastener on sole plate;
Step 2: fixedly connected one group one group at interval upright and steel sheet skeleton on two location fasteners to drawing, with the both sides steel sheet skeleton by dowel to drawing connection, and fix with horizontal fastener and perpendicular fastener;
Step 3: the row's of going up steel sheet skeleton is plugged with arranging steel sheet skeleton down, and setting height(from bottom) is to the concreting end face;
Step 4: on steel sheet skeleton two external surfaces are fixing, exempt from the form removal liner plate;
Step 5: spread wire lath exempting from form removal liner plate surface, wire lath is fixed by rivet;
Step 6: spray or whitewash the polymer cement mortar layer on the wire lath surface;
Step 7: form and exempt to support stressed casting system of box cavity or the stressed casting system of closed cavities.
The present invention compares the beneficial effect that has with existing conventional art:
1, mould-detachment-free casting system of the present invention is assembled by location fastener, steel sheet skeleton, dowel, fixed fastener and rivet, has avoided the problem of the easy displacement of reinforcing bar in the concrete casting process, and convenient and quick construction has been accelerated speed of application.
2, mould-detachment-free casting system of the present invention is being exempted from shop, the outside close plating net of form removal liner plate, and fixes with the polymer cement mortar layer, forms whole box concreting system, surface of wall planeness height, construction precision height.
3, the form removal liner plate of exempting from of mould-detachment-free casting system of the present invention adopts plastic plate and is tightly connected, and can form the waterproofing course of body of wall, has prevented the seepage accident.
Integral mould-detachment-free casting system for concrete structure of the present invention is suitable for the concrete wall of load bearing wall, rod structure form and complex model.
(4) description of drawings
Fig. 1 is the schematic diagram of step 1 of the present invention.
Fig. 2 is the structural representation of steel sheet skeleton.
Fig. 3 is the schematic diagram of step 2 of the present invention.
Fig. 4 is the schematic diagram of step 3 of the present invention.
Fig. 5 is that the steel sheet skeleton setting height(from bottom) is to concreting end face schematic diagram.
Fig. 6 is the schematic diagram of step 4 of the present invention.
Fig. 7 is the schematic diagram of step 5 of the present invention.
Fig. 8 is the schematic diagram of step 6 of the present invention.
Fig. 9 is the schematic diagram of step 7 of the present invention.
Figure 10 is combined into the schematic diagram that cylindricality exempts to support the stressed casting system of closed cavities with the present invention.
1-sole plate, 2-location fastener, 3-steel sheet skeleton, the horizontal fastener of 4-, the perpendicular fastener of 5-, 6-rivet, 7-wire lath, 8-exempt from form removal liner plate, 9-polymer cement mortar layer, 10-structure reinforcing bars, 11-dowel, 31-inserted sheet, 32-socket.
(5) specific embodiment
Referring to Fig. 1-10, this integral mould-detachment-free casting system for concrete structure, comprise the structure reinforcing bars 10 that is embedded on the sole plate 1 and the non-dismantling formwork of periphery, concreting space, two intervals of both sides horizontal fixed of structure reinforcing bars 10 and body of wall are with wide location fastener 2 on sole plate 1, and above-mentioned location fastener 2 can be angle steel or channel-section steel.Article two, fixedly connected one group one group upright at interval and steel sheet skeleton 3 to drawing on the fastener of location is exempted from form removal liner plate 8 in two outsides of steel sheet skeleton by rivet 6 connections, and the above-mentioned form removal liner plate 8 of exempting from can be plastic plate, cement board or metal sheet roof covering.Exempt from shop, the outside close plating net 7 of form removal liner plate, and be fixed into the rigidity non-dismantling formwork with polymer cement mortar layer 9.
Referring to Fig. 2, above-mentioned steel sheet skeleton 3 is a double rows of teeth doubling steel disc, has through hole on the double rows of teeth, dowel 11 passes the through hole on the steel sheet skeleton of both sides, forms drawing steel sheet skeleton, and there is inserted sheet 31 upper end of steel sheet skeleton, there is socket 32 lower end, and two steel sheet skeletons are for pegging graft up and down.
Referring to Fig. 2, for making the dowel fixed-site, above-mentioned steel sheet skeleton 3 will be connected two dowels of the same row's double wedge of double rows of teeth doubling steel disc along horizontal snapping by horizontal fastener 4, two dowels that will be connected the same row's double wedge of double rows of teeth doubling steel disc by perpendicular fastener 5 are along vertical snappings.
The detailed construction step:
Referring to Fig. 1, treat that foundation construction and body of wall reinforced bar engineering finish after, by built-in fitting or expansion bolt with first row's steel sheet skeleton location and fixing.
Referring to Fig. 2,3, the both sides steel sheet skeleton is socketed by dowel 11, and fixedly connected muscle with perpendicular fastener 5 with horizontal fastener 4.
Referring to Fig. 4, will the row's of going up steel sheet skeleton and row's steel sheet skeleton grafting down.
Referring to Fig. 5, repeated for second step, the row's of going up steel sheet skeleton is connected by dowel, and fixedly connected muscle.Repeat the 3rd step and the 4th step until arriving the concreting apical side height.
Referring to Fig. 6, fixedly exempt from the form removal liner plate at the steel sheet skeleton external surface.
Referring to Fig. 7, spread wire lath exempting from form removal liner plate surface, by rivet wire lath is fixed on the steel sheet skeleton.
Referring to Fig. 8, spray or whitewash the polymer cement mortar layer on the wire lath surface.For body of wall, this system finally forms concrete and exempts to support the stressed casting system of box cavity.
Referring to Fig. 9,10, can form and exempt to support the stressed casting system of box cavity.For post, the final formation of this system exempts to support the stressed casting system of closed cavities.Also can form the stressed casting system of closed cavities.
For the body of wall of different-thickness and the post of different cross section, can form the different size cavity by regulating dowel length.

Claims (6)

1. integral mould-detachment-free casting system for concrete structure, comprise the structure reinforcing bars that is embedded on the sole plate and the non-dismantling formwork of periphery, concreting space, it is characterized in that: two intervals of structure reinforcing bars both sides horizontal fixed and body of wall are with wide location fastener on sole plate, article two, locate fixedly connected one group one group upright at interval and steel sheet skeleton on the fastener to drawing, the form removal liner plate is exempted from by the rivet connection in two outsides at steel sheet skeleton, exempt from shop, the outside close plating net of form removal liner plate, and be fixed into the rigidity non-dismantling formwork with the polymer cement mortar layer.
2. integral mould-detachment-free casting system for concrete structure according to claim 1 is characterized in that: above-mentioned location fastener is angle steel or channel-section steel.
3. integral mould-detachment-free casting system for concrete structure according to claim 1 is characterized in that: the above-mentioned form removal liner plate of exempting from is plastic plate, cement board or metal sheet roof covering.
4. according to claim 1 or 2 or 3 described integral mould-detachment-free casting system for concrete structure, it is characterized in that: above-mentioned steel sheet skeleton is a double rows of teeth doubling steel disc, have through hole on the double rows of teeth, dowel passes the through hole on the steel sheet skeleton of both sides, formation is to drawing steel sheet skeleton, one end of steel sheet skeleton has inserted sheet, and the other end has socket, and two steel sheet skeletons are for pegging graft up and down.
5. integral mould-detachment-free casting system for concrete structure according to claim 4, it is characterized in that: above-mentioned steel sheet skeleton will be connected two dowels of the same row's double wedge of double rows of teeth doubling steel disc along horizontal snapping by horizontal fastener, two dowels that will be connected the same row's double wedge of double rows of teeth doubling steel disc by perpendicular fastener are along vertical snappings.
6. the job practices of integral mould-detachment-free casting system for concrete structure according to claim 5 is characterized in that step is as follows:
Step 1: after treating that foundation construction and body of wall reinforced bar engineering finish, two intervals of horizontal fixed and body of wall are with wide location fastener on sole plate;
Step 2: fixedly connected one group one group at interval upright and steel sheet skeleton on two location fasteners to drawing, with the both sides steel sheet skeleton by dowel to drawing connection, and fix with horizontal fastener and perpendicular fastener;
Step 3: the row's of going up steel sheet skeleton is plugged with arranging steel sheet skeleton down, and setting height(from bottom) is to the concreting end face;
Step 4: on steel sheet skeleton two external surfaces are fixing, exempt from the form removal liner plate;
Step 5: spread wire lath exempting from form removal liner plate surface, wire lath is fixed by rivet;
Step 6: spray or whitewash the polymer cement mortar layer on the wire lath surface;
Step 7: form and exempt to support stressed casting system of box cavity or the stressed casting system of closed cavities.
CNB2006102006582A 2006-07-04 2006-07-04 Integral mould-detachment-free casting system for concrete structure and construction method thereof Expired - Fee Related CN100417775C (en)

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CN101343912B (en) * 2008-08-19 2010-04-14 河北建工集团有限责任公司 Steel component concrete encasement construction technique
CN103061432A (en) * 2010-04-21 2013-04-24 成都绿建科技有限公司 Construction method of lightweight, energy-saving, heat preservation, and heat insulation nonbearing wall body
CN104032895A (en) * 2014-04-12 2014-09-10 北京工业大学 Disassembly-free high-performance cement mortar template heat-preservation recycled concrete L-shaped column and manufacturing method
KR101499811B1 (en) * 2014-01-02 2015-03-10 이승우 Prefabricated wall frame unit and construction method of prefabricated wall using the same
CN104775621A (en) * 2015-04-23 2015-07-15 奥克森(北京)新材料科技有限公司 Building formwork constructing method
CN104786351A (en) * 2015-04-08 2015-07-22 苏州市世好建材新技术工程有限公司 Heat preservation formwork for reinforcement cage and construction method and forming die of heat preservation formwork
CN106522408A (en) * 2016-11-25 2017-03-22 哈尔滨鸿盛房屋节能体系研发中心 Assembly type cast-in-place concrete frame thermal-insulating wall component
CN106639068A (en) * 2017-01-23 2017-05-10 史世英 Wall formwork infilled wall of cast-in-place reinforced concrete without support and construction method thereof and wall formwork veneer and production method of non-bearing infilled wall
CN106677377A (en) * 2016-11-21 2017-05-17 哈尔滨鸿盛房屋节能体系研发中心 Precast assembly type steel plate bin concrete structure sandwich heat preservation composite wall and connecting components
CN109505366A (en) * 2016-07-25 2019-03-22 崔日盛 Double measure heat-insulation and heat-preservation brick-less wall
CN109930717A (en) * 2019-04-19 2019-06-25 广州市鲁班建筑科技集团股份有限公司 A kind of buckle-type exempts from demoulding structural system
CN109944322A (en) * 2019-03-28 2019-06-28 中通建工城建集团有限公司 A kind of prefabricated Building block and its construction method
CN110424580A (en) * 2019-08-14 2019-11-08 河北蓝堡住宅工业有限公司 Exempt from demoulding maintenance system production shear wall technique
CN110788960A (en) * 2019-09-16 2020-02-14 锦萧建筑科技有限公司 Manufacturing method of novel integrated rapid-assembly membrane shell wall component
WO2021066294A1 (en) * 2019-10-01 2021-04-08 (주)센벡스 Method for constructing prefabricated wall by means of prefabricated wall modules
CN114673298A (en) * 2022-04-24 2022-06-28 张泽 Light framework and construction method for manufacturing partition board by using light framework

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CN1284912C (en) * 2002-12-30 2006-11-15 徐亚柯 Non-detachable steel net formwork for in-situ casting concrete wall and its use
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CN1325734C (en) * 2005-10-17 2007-07-11 朱秦江 Composite thermal insulation concrete wall and its assembled template

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Publication number Priority date Publication date Assignee Title
CN101343912B (en) * 2008-08-19 2010-04-14 河北建工集团有限责任公司 Steel component concrete encasement construction technique
CN103061432A (en) * 2010-04-21 2013-04-24 成都绿建科技有限公司 Construction method of lightweight, energy-saving, heat preservation, and heat insulation nonbearing wall body
CN103061432B (en) * 2010-04-21 2015-08-12 成都绿建科技有限公司 The construction method of light energy-saving thermal insulation non-bearing wall body
KR101499811B1 (en) * 2014-01-02 2015-03-10 이승우 Prefabricated wall frame unit and construction method of prefabricated wall using the same
CN104032895A (en) * 2014-04-12 2014-09-10 北京工业大学 Disassembly-free high-performance cement mortar template heat-preservation recycled concrete L-shaped column and manufacturing method
CN104786351B (en) * 2015-04-08 2017-04-12 苏州市世好建材新技术工程有限公司 Heat preservation formwork for reinforcement cage and construction method and forming die of heat preservation formwork
CN104786351A (en) * 2015-04-08 2015-07-22 苏州市世好建材新技术工程有限公司 Heat preservation formwork for reinforcement cage and construction method and forming die of heat preservation formwork
CN104775621A (en) * 2015-04-23 2015-07-15 奥克森(北京)新材料科技有限公司 Building formwork constructing method
CN109505366A (en) * 2016-07-25 2019-03-22 崔日盛 Double measure heat-insulation and heat-preservation brick-less wall
CN106677377A (en) * 2016-11-21 2017-05-17 哈尔滨鸿盛房屋节能体系研发中心 Precast assembly type steel plate bin concrete structure sandwich heat preservation composite wall and connecting components
CN106522408A (en) * 2016-11-25 2017-03-22 哈尔滨鸿盛房屋节能体系研发中心 Assembly type cast-in-place concrete frame thermal-insulating wall component
CN106639068A (en) * 2017-01-23 2017-05-10 史世英 Wall formwork infilled wall of cast-in-place reinforced concrete without support and construction method thereof and wall formwork veneer and production method of non-bearing infilled wall
CN109944322A (en) * 2019-03-28 2019-06-28 中通建工城建集团有限公司 A kind of prefabricated Building block and its construction method
CN109930717A (en) * 2019-04-19 2019-06-25 广州市鲁班建筑科技集团股份有限公司 A kind of buckle-type exempts from demoulding structural system
CN110424580A (en) * 2019-08-14 2019-11-08 河北蓝堡住宅工业有限公司 Exempt from demoulding maintenance system production shear wall technique
CN110424580B (en) * 2019-08-14 2021-03-12 河北蓝堡住宅工业有限公司 Process for manufacturing shear wall by using mould-disassembly-free maintenance system
CN110788960A (en) * 2019-09-16 2020-02-14 锦萧建筑科技有限公司 Manufacturing method of novel integrated rapid-assembly membrane shell wall component
WO2021066294A1 (en) * 2019-10-01 2021-04-08 (주)센벡스 Method for constructing prefabricated wall by means of prefabricated wall modules
CN114673298A (en) * 2022-04-24 2022-06-28 张泽 Light framework and construction method for manufacturing partition board by using light framework

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