CN1739409A - Tobacco stem pulping process for producing tobacco flake in method similar to papermaking - Google Patents
Tobacco stem pulping process for producing tobacco flake in method similar to papermaking Download PDFInfo
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- CN1739409A CN1739409A CN 200510032197 CN200510032197A CN1739409A CN 1739409 A CN1739409 A CN 1739409A CN 200510032197 CN200510032197 CN 200510032197 CN 200510032197 A CN200510032197 A CN 200510032197A CN 1739409 A CN1739409 A CN 1739409A
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- tobacco
- offal
- beating degree
- tobacco leaf
- leaf fragment
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Abstract
The tobacco stem pulping process for producing tobacco flake in method similar to papermaking includes: soaking tobacco stem in hot water of 40-70 deg.c for 1-2.5 hr to extract and solid-liquid separation to obtain solid tobacco stem and tobacco stem extracting liquid; beating tobacco stem fiber in conventional process with primary beating degree of 10-25 deg SR, secondary beating degree of 13-26 deg SR and final beating degree of 14-30 deg SR. The present invention has improved technological process and indexes and the tobacco flake has raised filling performance and capacity of lowering tar releasing amount of cigarette. The present invention can meet the requirement of industrial production and raise the utilization rate of tobacco flake.
Description
Technical field
The present invention relates to a kind of pulping process of offal, especially relates to a kind of pulping process that adds the offal in the cigarette ash producing tobacco flake in method similar to papermaking.
Background technology
Reconstituted tobacoo is to be raw material with the tobacco dead meal in the cigarette process such as offal, offal, tobacco leaf fragment and part discarded tobacco leaf etc., through reconfiguring the reconstituted tobacco that processes.Can utilize raw tobacco material to greatest extent on the one hand, save the cigarette cost; Reconstituted tobacoo lowers cigarette harm aspect and has brought into play important effect in the burst size that reduces coke tar in cigarette on the other hand.The production method of existing reconstituted tobacoo mainly contains thick slurry method and paper process.Thick slurry method reconstituted tobacoo is the thick slurry that is mixed and made into homogeneous with offal and certain glue mutually, is being uniformly coated on drying forming on the steel band.The reconstituted tobacoo of producing by thick slurry method is because offal is many, and fiber is few, and so physical property is relatively poor, filling power is little, in cigarette composition, contributes little to the attenuating of the burst size of coke tar in cigarette.In addition, owing to must need the sticking of glue and ability moulding, burn and suck in the process at cigarette product, the thermal decomposition product of glue inevitably enters flue gas, thereby influences the fragrance and the mouthfeel characteristic of cigarette product.The reconstituted tobacoo that adopts paper process to produce is a kind of method that thick slurry method is produced tobacco sheet that is different from fully, and it is in physical property, and filling capacity is better than thick slurry method thin slice, tar and the harm that can more effectively lower cigarette smoke far away.Along with the concern of masses to smoking and health, country is to the reinforcement day by day of cigarette product tar control, and tobacco sheets by paper making method occupies more and more important position in cigarette composition.Usually the tobacco sheets by paper making method its preparation method has following steps: earlier with tobacco (offal, tobacco leaf fragment) extracts with hot-water soak, through solid-liquid separation step the tobacco hydrotrope is separated with insoluble matters such as baccy fibers, the gained fiber is molded into thin slice sheet base on the paper machine, the gained hydrotrope is concentrated through distilling, and obtains the tobacco concentrate.Gained concentrate dip-coating or spray on the thin slice sheet base, last drying becomes reconstituted tobacoo.In the process of the producing tobacco flake in method similar to papermaking of above-mentioned common employing, traditional technology is all used for reference the method for papermaking, and in the pulping process, it all continues to use the index of papermaking to the technic index of beating degree, and the last beating degree of separating behind the fibre of offal reaches 40-50 ° of SR.Be planarization and compactness in order to guarantee paper.But in the process of reconstituted tobacoo, be gas porosity and out-of-flatness to the requirement of reconstituted tobacoo, gas porosity is relevant with the filling capacity of out-of-flatness and reconstituted tobacoo, and the gas porosity of thin slice and out-of-flatness are high more, and its filling capacity is just good more.So originally traditional paper process is separated fine beating degree can not satisfy the production reconstituted tobacoo.
Summary of the invention
Technical problem to be solved by this invention provides a kind of pulping process that can improve the offal of reconstituted tobacoo physics filling capacity when adopting producing tobacco flake in method similar to papermaking.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: offal is soaked extraction in 1-2.5 hour in 40-70 ℃ hot water, through Separation of Solid and Liquid, obtain solid offal and offal extract; With the conventional equipment that this specialty is known the solid offal is separated fibre, once separating fine beating degree is 10-25 ° of SR; It is 13-26 ° of SR that secondary is separated fine beating degree; The beating degree that enters finished product slurry tobacco stalk fibre at last is 14-30 ° of SR.
Described offal is an offal of beating the length 1-3mm of leaf operation generation in the cigarette process.
As a kind of improvement of the present invention, once separating fine beating degree is 12-20 ° of SR; It is 15-22 ° of SR that secondary is separated fine beating degree; The beating degree that enters finished product slurry tobacco stalk fibre at last is 18-25 ° of SR.
The finished product tobacco stalk fibre that adopts technique scheme to obtain, to add the plus fiber of separating behind the fibre compound with cigarette ash again with the tobacco leaf fragment fiber, makes the sheets of fibres substrate through paper machine making; The offal extract directly give up need not, the tobacco leaf fragment extract concentrates through distillation, spraying or dip-coating are to the sheets of fibres substrate of moulding again, drying is beaten sheet, moulding.
Essence of the present invention is from the characteristic according to reconstituted tobacoo, the major function tobacco blend from reconstituted tobacoo, change the technology and the index of offal slurrying in the tobacco sheets by paper making method production, improve the filling capacity of paper process tobacco sheet, reduced the releasing content of coke tar of cigarette to a greater extent.Simultaneously, satisfy industrial requirement.Improve the utilization rate of paper process thin slice in tobacco blend.
The specific embodiment
Embodiment 1:
The 700kg offal extracts with 40 ℃ of hot-water soaks 1.5 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 10 ° of SR, and secondary is separated long and slender beating degree and is controlled at 25 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 26 ° of SR.
Finished product is starched tobacco stalk fibre to join and soaks after 1.5 hours the extraction tobacco leaf fragment by the 700kg tobacco leaf fragment with 30 ℃ and separate in the fibre, flax is separated fine beating degree and is controlled at 12 ° of SR and separates counting 6% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, to add particle diameter be the dried cigarette ash of 1mm-60 purpose through adding apparatus for ash to the slurry tube road process point of head box at slurry-stablizing case, ratio counts 30% with weight ratio, make the sheets of fibres substrate through paper machine making, the offal extract is given up need not, the tobacco leaf fragment extract concentrates through distillation, dip-coating is to the substrate of moulding again, dry, beat sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.
Filling capacity detects, and the filling value is 8.34cm
3/ g.
This thin slice has kept this perfume (or spice) of tobacco preferably, can experience tangible tobacco breath, and sucking quality is better.
Embodiment 2:
The 700kg offal extracts with 70 ℃ of hot-water soaks 1 hour, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 12 ° of SR, and secondary is separated long and slender beating degree and is controlled at 13 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 18 ° of SR.
The 700kg tobacco leaf fragment soaked 0.5 hour with 60 ℃, and extraction obtains tobacco leaf fragment and tobacco leaf fragment extract.The beating degree that tobacco leaf fragment enters finished product slurry tobacco leaf fragment fiber is 18 ° of SR, the pad in shoe fiber crops are separated fine beating degree and are controlled at 16 ° of SR and separate counting 4% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, the particle diameter that adds in weight ratio 5% at the finished product stock tank is the dried cigarette ash of 1mm-60 purpose, stirs.Make the sheets of fibres substrate through paper machine making.The offal extract give up need not, the tobacco leaf fragment extract concentrates through distillation, sprays on the substrate of moulding again, drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.
Filling capacity detects, and the filling value is 8.45m
3/ g.
The maintenance that this thin slice is fair this perfume (or spice) of tobacco, can experience tangible tobacco breath, sucking quality is fair.
Embodiment 3:
The 700kg offal extracts with 60 ℃ of hot-water soaks 2.5 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 15 ° of SR, and secondary is separated long and slender beating degree and is controlled at 26 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 30 ° of SR.
The 700kg tobacco leaf fragment soaked 1.5 hours with 40 ± 5 ℃, extraction, obtain tobacco leaf fragment and tobacco leaf fragment extract, the beating degree that tobacco leaf fragment enters finished product slurry tobacco leaf fragment fiber is 25 ° of SR, wheat straw is separated fine beating degree and is controlled at 18 ° of SR and separates counting 12% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, is 40 orders-80 purpose dried cigarette ash through adding grey equipment adding in weight ratio 10%, particle diameter at paper captain net, stirs.Make the sheets of fibres substrate through paper machine making.The offal extract give up need not, the tobacco leaf fragment extract concentrates through distillation, dip-coating is to the substrate of moulding again, drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.Last red dog can be seen cigarette ash.
Filling capacity detects, and the filling value is 8.02m
3/ g.
This thin slice has kept this perfume (or spice) of tobacco, can obviously experience tangible tobacco breath, and sucking quality is good.
Embodiment 4:
The 700kg offal extracts with 40 ℃ of hot-water soaks 2.5 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 20 ° of SR, and secondary is separated long and slender beating degree and is controlled at 22 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 25 ° of SR.
The 700kg tobacco leaf fragment soaked 1.5 hours with 30 ℃, and extraction obtains tobacco leaf fragment and tobacco leaf fragment extract.The beating degree that tobacco leaf fragment enters finished product slurry tobacco leaf fragment fiber is 14 ° of SR, softwood pulp is separated fine beating degree and is controlled at 18 ° of SR and separates counting 12% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, adding in weight ratio 10%, particle diameter to single pressing process point place at the floating roller of vacuum is the dried cigarette ash of 40 orders-80 purpose, stirs.Make the sheets of fibres substrate through paper machine making.The offal extract give up need not, the tobacco leaf fragment extract concentrates through distillation, dip-coating is to the substrate of moulding again, drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.Last red dog can be seen cigarette ash.
Filling capacity detects, and the filling value is 8.35m
3/ g.
This thin slice has kept this perfume (or spice) of tobacco, can obviously experience tangible tobacco breath, and sucking quality is good.
Embodiment 5:
The 700kg offal extracts with 50 ℃ of hot-water soaks 1 hour, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 25 ° of SR, and secondary is separated long and slender beating degree and is controlled at 26 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 28 ° of SR.
The 700kg tobacco leaf fragment soaked 1.5 hours with 30 ± 5 ℃, and extraction obtains tobacco leaf fragment and tobacco leaf fragment extract.The beating degree that tobacco leaf fragment enters finished product slurry tobacco leaf fragment fiber is 30 ° of SR, bluish dogbane is separated fine beating degree and is controlled at 22 ° of SR and separates counting 20% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, coating place once add with weight ratio be 5%, particle diameter is the dried cigarette ash of 40 orders-80 purpose, is that 1% CMC and tobacco leaf fragment extract stir with weight ratio.Make the sheets of fibres substrate through paper machine making.The offal extract give up need not, the tobacco leaf fragment extract concentrates through distillation, sprays on the substrate of moulding again, drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.Last red dog can be seen cigarette ash.
Filling capacity detects, and the filling value is 7.89m
3/ g.
This thin slice has kept this perfume (or spice) of tobacco, can obviously experience tangible tobacco breath, and sucking quality is good.
Embodiment 6:
The 700kg offal extracts with 60 ℃ of hot-water soaks 1.5 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 10 ° of SR, and secondary is separated long and slender beating degree and is controlled at 13 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 14 ° of SR.
The 700kg tobacco leaf fragment soaked 1.5 hours with 40 ± 5 ℃, and extraction obtains solid tobacco leaf fragment and tobacco leaf fragment extract; The solid tobacco leaf fragment is separated fibre according to a conventional method, straw is separated fine beating degree and is controlled at 20 ° of SR and separates counting 15% with weight ratio and join in gained tobacco stalk fibre and the tobacco leaf fragment fiber behind the fibre, to add particle diameter be the dried cigarette ash of 20 orders-60 purpose through adding apparatus for ash to the slurry tube road process point of head box at slurry-stablizing case, ratio counts 20 ± 2% with weight ratio, make the sheets of fibres substrate through paper machine making, the offal extract is given up need not, the tobacco leaf fragment extract concentrates through distillation, spray to again on the substrate of moulding, dry, beat sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.
Filling capacity detects, and the filling value is 8.86cm
3/ g.
This thin slice has kept this perfume (or spice) of tobacco preferably, can experience tangible tobacco breath, and sucking quality is better.
Embodiment 7:
The 700kg offal extracts with 40 ℃ of hot-water soaks 2.5 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 15 ° of SR, and secondary is separated long and slender beating degree and is controlled at 20 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 30 ° of SR.
The 700kg tobacco leaf fragment was with 35 ± 5 ℃ of emerge in worm water 1.5 hours, and extraction through Separation of Solid and Liquid, obtains tobacco leaf fragment and tobacco leaf fragment concentrate.Tobacco leaf fragment is separated fibre according to a conventional method, and the plus fiber behind the fibre is separated in gained offal and the adding of tobacco leaf fragment fiber, makes the sheets of fibres substrate through paper machine making.Offal extract, the broken extract of cigarette concentrate through distillation, and dip-coating is to the substrate of moulding again, and drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is loose, and positive out-of-flatness is good.
Filling capacity detects, and the filling value is 8.34cm
3/ g.
Embodiment 8:
The 700kg offal extracts with 50 ℃ of hot-water soaks 2 hours, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 10 ° of SR, and secondary is separated long and slender beating degree and is controlled at 22 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 25 ° of SR.
The 700kg tobacco leaf fragment was with 55 ± 5 ℃ of emerge in worm water 1.5 hours, and extraction through Separation of Solid and Liquid, obtains tobacco leaf fragment and tobacco leaf fragment concentrate.Tobacco leaf fragment is separated fibre according to a conventional method, and the plus fiber behind the fibre is separated in gained offal and the adding of tobacco leaf fragment fiber, makes the sheets of fibres substrate through paper machine making.Offal extract, the broken extract of cigarette concentrate through distillation, and dip-coating is to the substrate of moulding again, and drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is more loose, and positive out-of-flatness is better.
Filling capacity detects, and the filling value is 8.06cm
3/ g.
Embodiment 9:
The 700kg offal extracts with 70 ℃ of hot-water soaks 1 hour, obtains solid offal and liquid offal extract; The solid offal is once separated fine beating degree and is controlled at 10 ° of SR, and secondary is separated long and slender beating degree and is controlled at 22 ° of SR, and the beating degree that enters finished product slurry tobacco stalk fibre is 30 ° of SR.
The 700kg tobacco leaf fragment was with 40 ± 5 ℃ of emerge in worm water 1.5 hours, and extraction through Separation of Solid and Liquid, obtains tobacco leaf fragment and tobacco leaf fragment concentrate.Tobacco leaf fragment is separated fibre according to a conventional method, and the plus fiber behind the fibre is separated in gained offal and the adding of tobacco leaf fragment fiber, makes the sheets of fibres substrate through paper machine making.Offal extract, the broken extract of cigarette concentrate through distillation, and dip-coating is to the substrate of moulding again, and drying is beaten sheet, moulding.
Detect through outward appearance, flake structure is still loose, and positive out-of-flatness is fair.
Filling capacity detects, and the filling value is 6.75cm
3/ g.
Claims (2)
1, a kind of pulping process that is used for the offal of producing tobacco flake in method similar to papermaking is characterized in that: offal is soaked extraction in 1-2.5 hour in 40-70 ℃ hot water, through Separation of Solid and Liquid, obtain solid offal and offal extract; With the conventional equipment that this specialty is known the solid offal is separated fibre, once separating fine beating degree is 10-25 ° of SR; It is 13-26 ° of SR that secondary is separated fine beating degree; The beating degree that enters finished product slurry tobacco stalk fibre at last is 14-30 ° of SR.
2, a kind of pulping process that is used for the offal of producing tobacco flake in method similar to papermaking according to claim 1 is characterized in that: once separating fine beating degree is 12-20 ° of SR; It is 15-22 ° of SR that secondary is separated fine beating degree; The beating degree that enters finished product slurry tobacco stalk fibre at last is 18-25 ° of SR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100321978A CN100386036C (en) | 2005-09-28 | 2005-09-28 | Tobacco stem pulping process for producing tobacco flake in method similar to papermaking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100321978A CN100386036C (en) | 2005-09-28 | 2005-09-28 | Tobacco stem pulping process for producing tobacco flake in method similar to papermaking |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1739409A true CN1739409A (en) | 2006-03-01 |
| CN100386036C CN100386036C (en) | 2008-05-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101871178A (en) * | 2010-06-03 | 2010-10-27 | 云南瑞升烟草技术（集团）有限公司 | Method for manufacturing paper used in tobacco cultivation by utilizing waste tobacco stalk |
| CN102247008A (en) * | 2011-07-02 | 2011-11-23 | 云南瑞升烟草技术（集团）有限公司 | Pretreatment method for processing tobacco stalks into stalk granules |
| CN104480761A (en) * | 2014-10-17 | 2015-04-01 | 安徽中烟再造烟叶科技有限责任公司 | Flexible and controllable tobacco pulp preparation technology |
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| US4270552A (en) * | 1977-10-04 | 1981-06-02 | Brown & Williamson Tobacco Corporation | Process and apparatus for producing paper reconstituted tobacco |
| US5159942A (en) * | 1991-06-04 | 1992-11-03 | R. J. Reynolds Tobacco Company | Process for providing smokable material for a cigarette |
| US5501237A (en) * | 1991-09-30 | 1996-03-26 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
| CN1033359C (en) * | 1993-12-10 | 1996-11-27 | 大姚县金碧造纸厂 | Process and apparatus for producing tobacco sheet by paper-making process |
| US5533530A (en) * | 1994-09-01 | 1996-07-09 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
| CN1106805C (en) * | 2000-06-26 | 2003-04-30 | 华南理工大学 | Tabacco sheet producing process by using the leftover of cigarette factory |
| CN1324586A (en) * | 2001-03-14 | 2001-12-05 | 云南昆船设计研究院 | Method of producing tobacco sheet by utilizing waste and low-grade tobacco material |
| CN1137641C (en) * | 2001-06-28 | 2004-02-11 | 湖南省常宁市黄金叶新技术开发有限公司 | Papermaking imitation process of producing regenerated tobacco sheet |
| CN1329855A (en) * | 2001-07-31 | 2002-01-09 | 杜荣安 | Method for making tobacco paper with stems and dust of tobacco |
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2005
- 2005-09-28 CN CNB2005100321978A patent/CN100386036C/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101871178A (en) * | 2010-06-03 | 2010-10-27 | 云南瑞升烟草技术（集团）有限公司 | Method for manufacturing paper used in tobacco cultivation by utilizing waste tobacco stalk |
| CN101871178B (en) * | 2010-06-03 | 2012-05-16 | 云南瑞升烟草技术（集团）有限公司 | Method for manufacturing paper used in tobacco cultivation by utilizing waste tobacco stalk |
| CN102247008A (en) * | 2011-07-02 | 2011-11-23 | 云南瑞升烟草技术（集团）有限公司 | Pretreatment method for processing tobacco stalks into stalk granules |
| CN104480761A (en) * | 2014-10-17 | 2015-04-01 | 安徽中烟再造烟叶科技有限责任公司 | Flexible and controllable tobacco pulp preparation technology |
| CN104480761B (en) * | 2014-10-17 | 2016-03-09 | 安徽中烟再造烟叶科技有限责任公司 | A kind of tobacco pulp pulping process controlled flexibly |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100386036C (en) | 2008-05-07 |
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