CN1324586A - Method of producing tobacco sheet by utilizing waste and low-grade tobacco material - Google Patents
Method of producing tobacco sheet by utilizing waste and low-grade tobacco material Download PDFInfo
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- CN1324586A CN1324586A CN 01107257 CN01107257A CN1324586A CN 1324586 A CN1324586 A CN 1324586A CN 01107257 CN01107257 CN 01107257 CN 01107257 A CN01107257 A CN 01107257A CN 1324586 A CN1324586 A CN 1324586A
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- reconstituted tobacoo
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Abstract
The production method of tobacco slice by using waste and low-grade tobacco as raw material includes the following steps: selecting raw material, cutting and adding extraction agent, soaking and extracting for 2-20 hr. at 50-80 deg.C, dewatering, separating, grinding to obtain pulp, pulping, storing pulp, then diluting pulp to 0.5-2%, feeding said material into paper-making machine to making slice paper base, after separating concentrating the soaking liquor cigarette-making auxiliary materials and added according to a certain proportion, then soaking the paper base in the soaking liquor, drying and cutting to obtain the invented tobacco slice.
Description
The invention belongs to tobacco comprehensive utilization and cigarette production field, be specifically related to a kind of pair of footwork full price and utilize the tobacco of various grades (especially discarded tobacco) raw material production to be used for the method for the reconstituted tobacoo of cigarette.
In the process engineering of producing cigarette, can produce a large amount of discarded tobacco-containing materials.These tobacco-containing materials bring great hidden danger not only for environmental protection and fire-fighting, and not being used simultaneously also is a kind of huge waste.This class substandard products tobacco still can utilize again in fact, turns waste into wealth.The scientific worker had once developed the method (as patent application 93120477.1 and 95103442.1) of abandoned tobacco with the explained hereafter cigarette of similar papermaking of utilizing.These class methods are with the tobacco making beating basically, copy into the scraps of paper, simultaneously in pulping process with under the dissolving of compositions such as nicotine, tar, the nicotine that extracts is applied on the scraps of paper again, and operation is made cigarette to add assistant agent, chopping such as essence at last by the traditional handicraft of cigarette, roll etc.The cigarette that this method rolls is substantially free of tar, therefore can be referred to as nontoxic cigarette.The advantage of this method is the full price utilization of tobacco.But owing to also have many defectives in the arrangement of process conditions control and process, make technology cost height, economic benefit is relatively poor, the inventor has developed a kind of more easy, discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization efficiently through concentrating on studies for this reason.
The object of the present invention is to provide a kind of reaching with the scrap feed material in the tobacco production process to hang down inferior tobacco leaf, the method for reconstituted tobacoo is produced in the full price utilization.
Fig. 1 is a process chart of the present invention.
Concrete operation is followed successively by:
Raw material is removed impurity such as metal, plastics through selection, rough lumber is to 5-20mm, again by the liquid material than 5-6: 1 ratio adds extractant and soaks extraction down after 2-20 hour at 50-80 ℃, and dehydration separates, and its moisture content is controlled 70-80%; Carry out defibrination then, grinding clearance is 0.2-0.5mm, pulls an oar after can adding the wood pulp of 2-8%, and beating consistency is controlled at 8-12%, and beating degree is 30-40 ° of SR.Slurry is sent into slurry can, storage slurry concentration is about 3%, send into again and dash the slurry case, dash slurry concentration and be controlled at 0.5-2%, enter paper machine (drying nest adopts drying cylinder and tunnel type heated-air drying technology) then and copy flakiness paper substrate made of paper, the paper substrate grammes per square metre is 80 ± 3g/m2, and thickness is 0.18 ± 0.02mm, moisture 30%.Soak is after composition separates, at 60-80 ℃, 0.04-0.06MPa negative pressure under concentrate concentration to 30-40%, in concentrate, add additives such as combustion adjuvant, humectant, the fragrant reinforcing agent of cigarette, with sheet paper base dip-coating in concentrate, microwave drying process oven dry, branch cut into tobacco product grass thin slice.
For tobacco stalk raw material, the defibrination operation can be considered defibrination twice, and a grinding clearance is 0.5mm; The secondary grinding clearance is 0.2mm.For the tobacco leaf fragment raw material, one time defibrination gets final product, and grinding clearance is controlled at 0.2mm.
Raw material carries out rough lumber to 5-20mm, cooperates extractant water or ethanolic solution to extract, and helps to greatest extent the solable matter in the tobacco to be extracted.Under the normal pressure heating condition, extract and help softening, discongesting of paper-making fibre.
The sheet paper base oven dry adopts drying cylinder to add tunnel type heated-air drying technology, and the finished product thin slice adopts the microwave drying process oven dry.
Concentrate only adopts the extract of tobacco leaf class raw material, and adopt low pressure to concentrate, temperature when concentrating with dip-coating is controlled at 60-80 ℃, and its purpose is to reduce xylon gas and the excitant of reconstituted tobacoo when suction, and guarantees that the effective flavor matter of tobacco in the concentrate is fully appeared.
The present invention's technology makes the releasing content of coke tar of tobacco be lower than natural tobacco leaf, has reduced the tar content in the cigarette.Not only technological process is simplified, and the sheet product density that makes is little, and gas permeability and machining property are good, are convenient to long preservation, and helps to improve the inherent quality and the quality of cigarette products.Improving the economic worth of low-grade tobacco leaf simultaneously, is a kind of tobacco material of both having saved, and can lower the excellent production process technology of cigarette tar content again.
The present invention is further illustrated below in conjunction with embodiment, but never in any form the present invention is limited.
Embodiment 1
With the offal is raw material, removes impurity such as metal, plastics through selection, and rough lumber adds entry and soaks extraction after 2 hours at 80 ℃ in the ratio of liquid material than 6: 1 to 20mm, and dehydration separates, the moisture content control 80% of siccative; Carry out defibrination then, the defibrination next time in the 0.5mm gap, secondary defibrination under the 0.2mm gap is pulled an oar after adding 2% wood pulp, and beating consistency is controlled at 8%; Beating degree is 30 ° of SR.Slurry is sent into slurry can, and storage slurry concentration is about 3%, sends into and dashes the slurry case, and its concentration is 1%, sends into paper machine at last and copies flakiness paper substrate made of paper, and the paper substrate grammes per square metre is 80 ± 1g/m2, and thickness is 0.18 ± 0.01mm, moisture 30%.Soak after composition separates at 60 ℃, 0.06MPa negative pressure under concentrate concentration to 40%, in concentrate, add combustion adjuvant, humectant, the fragrant reinforcing agent of cigarette, with sheet paper base dip-coating in concentrate, cut into tobacco product grass thin slice through the oven dry of microwave baking drying process, branch, trimmed size is 120 ± 3g/m2, thickness 0.2 ± 0.02mm; Moisture 12 ± 0.5%.
Embodiment 2
With the tobacco chippings is raw material, removes impurity such as metal, plastics through selection, adds ethanolic solution and soaks extraction after 10 hours at 50 ℃ in the ratio of liquid material than 5: 1, and dehydration separates, the moisture content control 70% of siccative; Carry out defibrination then, defibrination under the 0.2mm gap.Pull an oar behind the wood pulp of interpolation 8%, beating consistency is controlled at 12%; Beating degree is 40 ° of SR.Slurry is sent into slurry can, and storage slurry concentration is about 3%, sends into then and dashes the slurry case, and its concentration is 1.5%, sends into paper machine at last and copies paper and make thin slice as embodiment 1.Soak concentrates concentration to 30% at 80 ℃ under the negative pressure of 0.04MPa, make the finished product reconstituted tobacoo by PROCESS FOR TREATMENT among the embodiment 1 then.
Embodiment 3
Offal with 6: 4: tobacco chippings is a raw material, removes impurity such as metal, plastics through selection, adds entry respectively and soaks extraction after 20 hours at 60 ℃ in the ratio of liquid material than 5: 1, and dehydration separates respectively.Defibrination is carried out in the moisture content control 75% of siccative then.Tobacco stalk raw material is defibrination next time in the 0.5mm gap, secondary defibrination under the 0.2mm gap; The fragment raw material is defibrination under the 0.2mm gap.Add 5% wood pulp mixing back making beating, beating consistency is controlled at 10%; Beating degree is 35 ° of SR.Slurry is sent into slurry can, and storage slurry concentration is 3%, sends into and dashes the slurry case, and its concentration is 0.5%, sends into paper machine at last and copies paper and make thin slice as embodiment 1.The tobacco chippings soak concentrates concentration to 35% at 70 ℃ under the negative pressure of 0.05MPa, make the finished product reconstituted tobacoo by PROCESS FOR TREATMENT among the embodiment 1 then.
Characteristics of the present invention:
The method that the discarded and low inferior tobacco material of the present invention's full price utilization is produced reconstituted tobacoo, two footworks are produced the worker It is supporting to plant, and operation is rigorous, complete; Reconstituted tobacoo gas permeability, cycling processability and the interior quality made are good; Be Reduce cigarette tar content, improve the cigarette inherent quality, one of important channel of increasing economic efficiency. This technology is given birth to Produce not only low for equipment requirementsly, full price is utilized tobacco material, reduces production costs, thereby improves overall economic efficiency And social benefit.
Claims (10)
1, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of a kind of full price utilization is characterized in that: comprise following operation:
A. tobacco rod, offal, tobacco leaf fragment are chosen the removal of impurity and after rough lumber, add 5-6 extractant doubly and soak extraction;
B. dehydration separates, and solid content carries out defibrination;
C. the wood pulp that adds 2-8% mixes back making beating, beating consistency 8-12%, beating degree 30-40 ° of SR;
D. storage slurry concentration is controlled at 3%, dashes slurry concentration and is controlled at 0.5-2%, surfs the Net and copies flakiness paper substrate made of paper, and the moisture content of sheet paper base is controlled at 30%;
E. extract is after composition separates, and concentrates concentration to 30-40% under temperature 60-80 ℃, vacuum 0.04-0.06Mpa condition, adds the cigarette auxiliary material in proportion;
F. with sheet paper base dip-coating in concentrate;
G. oven dry, chopping, packing are made the finished product thin slice.
2, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: described extractant is water, ethanolic solution.
3, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1 or 2, it is characterized in that: the temperature of soaking extraction is 50-80 ℃.
4, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: beating consistency is 10%.
5, the method that full price utilization as claimed in claim 1 is discarded and low inferior tobacco material is produced reconstituted tobacoo is characterized in that: it is 0.5-2% that dashing when paper is copied in online starched concentration.
6, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: concentrate only adopts tobacco leaf class raw material abstraction liquid, and thickening temperature is 60-80 ℃; Vacuum is 0.04-0.06Mpa; Concentrate concentration to 30-40%.
7, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: the addition of wood pulp is 2-8%.
8, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: the temperature during dip-coating is 60-80 ℃.
9, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1 is characterized in that: described cigarette auxiliary material is combustion adjuvant, humectant, the fragrant reinforcing agent of cigarette.
10, the discarded method that reaches low inferior tobacco material production reconstituted tobacoo of full price utilization as claimed in claim 1, it is characterized in that: the paper machine drying nest adopts drying cylinder and tunnel type heated-air drying technology, and the finished product thin slice adopts the microwave drying process drying.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01107257 CN1324586A (en) | 2001-03-14 | 2001-03-14 | Method of producing tobacco sheet by utilizing waste and low-grade tobacco material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01107257 CN1324586A (en) | 2001-03-14 | 2001-03-14 | Method of producing tobacco sheet by utilizing waste and low-grade tobacco material |
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| CN1324586A true CN1324586A (en) | 2001-12-05 |
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| CN 01107257 Pending CN1324586A (en) | 2001-03-14 | 2001-03-14 | Method of producing tobacco sheet by utilizing waste and low-grade tobacco material |
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| CN100386037C (en) * | 2005-09-28 | 2008-05-07 | 湖南中烟工业有限责任公司 | Tobacco bits pulping process for producing tobacco flake in method similar to papaermaking |
| CN100386036C (en) * | 2005-09-28 | 2008-05-07 | 湖南中烟工业有限责任公司 | Tobacco stem pulping process for producing tobacco flake in method similar to papermaking |
| CN100443002C (en) * | 2005-09-28 | 2008-12-17 | 湖南中烟工业有限责任公司 | Tobacco flake producing process similar to papermaking |
| CN101871178A (en) * | 2010-06-03 | 2010-10-27 | 云南瑞升烟草技术（集团）有限公司 | Method for manufacturing paper used in tobacco cultivation by utilizing waste tobacco stalk |
| CN102217789A (en) * | 2010-04-15 | 2011-10-19 | 厦门中海钓台生物工程有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN102217783A (en) * | 2010-04-15 | 2011-10-19 | 厦门中海钓台生物工程有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN102277780A (en) * | 2011-07-19 | 2011-12-14 | 湖北中烟工业有限责任公司 | Production method of tobacco sheet cigarette paper |
| CN102429318A (en) * | 2011-09-06 | 2012-05-02 | 湖北中烟工业有限责任公司 | Method for preparing tobacco sheet capable of reducing harmful substances in smoke |
| CN102599633A (en) * | 2011-12-15 | 2012-07-25 | 广东省金叶烟草薄片技术开发有限公司 | Material adding method for dry reconstitution of tobacco |
| CN101779829B (en) * | 2009-01-20 | 2012-09-05 | 段煌 | Discarded tobacco shred reutilization method |
| CN103040087A (en) * | 2012-11-07 | 2013-04-17 | 广东中烟工业有限责任公司 | Preparation method and application of functionality tobacco sheets for improving shred conglutination and sweet returning |
| CN103082396A (en) * | 2013-03-05 | 2013-05-08 | 中国烟草总公司郑州烟草研究院 | Manufacturing technique of tobacco remaking with fold paper-making method |
| CN103211289A (en) * | 2013-05-10 | 2013-07-24 | 湖北中烟工业有限责任公司 | Preparation method of reconstituted tobacco with fragrance component of extract liquor microcapsulated |
| CN103338661A (en) * | 2010-12-17 | 2013-10-02 | R·J·雷诺兹烟草公司 | Tobacco-derived syrup composition |
| CN105077562A (en) * | 2015-09-10 | 2015-11-25 | 杨根喜 | Tobacco sheet and production method thereof |
| US9950858B2 (en) | 2015-01-16 | 2018-04-24 | R.J. Reynolds Tobacco Company | Tobacco-derived cellulose material and products formed thereof |
| US10188137B2 (en) | 2014-01-17 | 2019-01-29 | R.J. Reynolds Tobacco Company | Process for producing flavorants and related materials |
| CN110403225A (en) * | 2018-04-27 | 2019-11-05 | 红塔烟草(集团)有限责任公司 | A kind of method of cigarette stalk production reconstituted tobacoo |
| US10499684B2 (en) | 2016-01-28 | 2019-12-10 | R.J. Reynolds Tobacco Company | Tobacco-derived flavorants |
| US10881133B2 (en) | 2015-04-16 | 2021-01-05 | R.J. Reynolds Tobacco Company | Tobacco-derived cellulosic sugar |
| US11091446B2 (en) | 2017-03-24 | 2021-08-17 | R.J. Reynolds Tobacco Company | Methods of selectively forming substituted pyrazines |
| US11154087B2 (en) | 2016-02-02 | 2021-10-26 | R.J. Reynolds Tobacco Company | Method for preparing flavorful compounds isolated from black liquor and products incorporating the flavorful compounds |
| US11219244B2 (en) | 2014-12-22 | 2022-01-11 | R.J. Reynolds Tobacco Company | Tobacco-derived carbon material |
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| CN100386036C (en) * | 2005-09-28 | 2008-05-07 | 湖南中烟工业有限责任公司 | Tobacco stem pulping process for producing tobacco flake in method similar to papermaking |
| CN100443002C (en) * | 2005-09-28 | 2008-12-17 | 湖南中烟工业有限责任公司 | Tobacco flake producing process similar to papermaking |
| CN100386037C (en) * | 2005-09-28 | 2008-05-07 | 湖南中烟工业有限责任公司 | Tobacco bits pulping process for producing tobacco flake in method similar to papaermaking |
| CN101779829B (en) * | 2009-01-20 | 2012-09-05 | 段煌 | Discarded tobacco shred reutilization method |
| CN102217789A (en) * | 2010-04-15 | 2011-10-19 | 厦门中海钓台生物工程有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN102217783A (en) * | 2010-04-15 | 2011-10-19 | 厦门中海钓台生物工程有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN102217789B (en) * | 2010-04-15 | 2013-07-17 | 北京中海钓台食品供应中心有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN102217783B (en) * | 2010-04-15 | 2013-03-27 | 北京中海钓台食品供应中心有限公司 | Thin sheet for cigarette, preparation method thereof and cigarette |
| CN101871178B (en) * | 2010-06-03 | 2012-05-16 | 云南瑞升烟草技术（集团）有限公司 | Method for manufacturing paper used in tobacco cultivation by utilizing waste tobacco stalk |
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| CN103338661B (en) * | 2010-12-17 | 2016-07-13 | R·J·雷诺兹烟草公司 | The syrup composition that Nicotiana tabacum L. is derivative |
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| CN102277780B (en) * | 2011-07-19 | 2013-05-22 | 湖北中烟工业有限责任公司 | Production method of tobacco sheet cigarette paper |
| CN102277780A (en) * | 2011-07-19 | 2011-12-14 | 湖北中烟工业有限责任公司 | Production method of tobacco sheet cigarette paper |
| CN102429318A (en) * | 2011-09-06 | 2012-05-02 | 湖北中烟工业有限责任公司 | Method for preparing tobacco sheet capable of reducing harmful substances in smoke |
| CN102429318B (en) * | 2011-09-06 | 2014-08-27 | 湖北中烟工业有限责任公司 | Method for preparing tobacco sheet capable of reducing harmful substances in smoke |
| CN102599633A (en) * | 2011-12-15 | 2012-07-25 | 广东省金叶烟草薄片技术开发有限公司 | Material adding method for dry reconstitution of tobacco |
| CN103040087A (en) * | 2012-11-07 | 2013-04-17 | 广东中烟工业有限责任公司 | Preparation method and application of functionality tobacco sheets for improving shred conglutination and sweet returning |
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| CN103211289A (en) * | 2013-05-10 | 2013-07-24 | 湖北中烟工业有限责任公司 | Preparation method of reconstituted tobacco with fragrance component of extract liquor microcapsulated |
| CN103211289B (en) * | 2013-05-10 | 2015-08-05 | 湖北中烟工业有限责任公司 | The preparation method of the reconstituted tobacco of extract flavor component microencapsulation |
| US10188137B2 (en) | 2014-01-17 | 2019-01-29 | R.J. Reynolds Tobacco Company | Process for producing flavorants and related materials |
| US11219244B2 (en) | 2014-12-22 | 2022-01-11 | R.J. Reynolds Tobacco Company | Tobacco-derived carbon material |
| US9950858B2 (en) | 2015-01-16 | 2018-04-24 | R.J. Reynolds Tobacco Company | Tobacco-derived cellulose material and products formed thereof |
| US10881133B2 (en) | 2015-04-16 | 2021-01-05 | R.J. Reynolds Tobacco Company | Tobacco-derived cellulosic sugar |
| CN105077562A (en) * | 2015-09-10 | 2015-11-25 | 杨根喜 | Tobacco sheet and production method thereof |
| CN105077562B (en) * | 2015-09-10 | 2017-04-12 | 杨根喜 | Production method of tobacco sheet |
| US10499684B2 (en) | 2016-01-28 | 2019-12-10 | R.J. Reynolds Tobacco Company | Tobacco-derived flavorants |
| US11154087B2 (en) | 2016-02-02 | 2021-10-26 | R.J. Reynolds Tobacco Company | Method for preparing flavorful compounds isolated from black liquor and products incorporating the flavorful compounds |
| US11091446B2 (en) | 2017-03-24 | 2021-08-17 | R.J. Reynolds Tobacco Company | Methods of selectively forming substituted pyrazines |
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| CN110403225A (en) * | 2018-04-27 | 2019-11-05 | 红塔烟草(集团)有限责任公司 | A kind of method of cigarette stalk production reconstituted tobacoo |
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