CN1664387A - 用于液体及散装货物储运容器的空心铆钉连接结构 - Google Patents

用于液体及散装货物储运容器的空心铆钉连接结构 Download PDF

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CN1664387A
CN1664387A CN2005100528812A CN200510052881A CN1664387A CN 1664387 A CN1664387 A CN 1664387A CN 2005100528812 A CN2005100528812 A CN 2005100528812A CN 200510052881 A CN200510052881 A CN 200510052881A CN 1664387 A CN1664387 A CN 1664387A
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rivet
shaft
angle pin
middle foot
pallet
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    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
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Abstract

一种两个薄板构件(1,2)间的空心铆钉连接,包括在第一构件(1)上成形的铆钉体(3),将铆钉体(3)穿过应与第一构件(1)连接的第二构件(2)上的铆钉孔(4),第二构件贴靠在第一构件(1)上。当两个构件(1,2)铆接时,将通过一个铆接工具,使穿过第二构件(2)上铆钉孔(4)的、并露出在第二构件(2)上面的铆钉体(3)自由端头变形成为铆钉镦头(5)。

Description

用于液体及散装货物储运容器的空心铆钉连接结构
                              技术领域
本发明涉及一个金属或塑料构件与另一金属、塑料或木料构件之间,尤其是用于液体与散装货物储运容器的装配的空心铆钉连接结构。该储运容器配置有:板状托盘,放在托盘上的塑料内胆和栅条笼或薄板做成的内胆外壳。其中该内胆上设有一个可关闭的注入接口和一个连接卸出阀的卸出接口;由薄板、塑料或木料制成的托盘具有用来支持内胆的底板和角脚及中间脚,这些脚是安装在脚框架或滑橇上,而托盘底板和内胆的外壳固定在这些脚上。
                              背景技术
在德国专利公报DE100 62 088 C2所介绍的上述形式的液体储运容器的装配中,金属栅条笼的下框架与支持液体塑料内胆的板状托盘的角脚及中间脚之间用螺纹连接,而脚与托盘的脚框架之间采用焊接。由于采用不同的连接方法,而造成很多的装配开支,并需使用一些装配零件,例如薄板自攻螺丝和垫圈,相应地也增加了液体储运容器的生产成本。
                              发明内容
本发明的任务是,开发一种金属、塑料或木料的工件及构件间的连接技术,用以简化不同类别物件及装置的装配工作。
按照本发明,该任务是通过一种将一个金属或塑料构件与另一个金属、塑料或木料的构件连接起来的空心铆钉连接结构,尤其是用于装配液体和散装货物储运容器的空心铆钉连接结构来实现的。该容器包括板状托盘,放在托盘上的、设有可关闭注接口及连接卸出阀的卸出接口的塑料内容器和做成栅条笼或薄板外壳的外壳;其中,由薄板、塑料或木料制成的托盘,有支承内胆的底板和角脚及中间脚,所述角脚和中间脚安装在支脚框架或滑橇上面,而托盘底板及内胆的外壳固定在角脚和中间脚上;其中,至少有一个在第一构件上由同一构件成形的或另外焊接上的铆钉体,铆钉体将穿过第二构件上的铆钉孔,而第二构件应与第一构件铆接,并贴靠在第一构件上面,同时,所述第一构件的铆钉体的伸出在所述第二构件上面的自由端头可变形成为贴靠在第二构件上面的铆钉镦头。
在一些从属权利要求中,包含根据权利要求1的总构思而利用本发明的空心铆钉连接结构,对液体储运容器各个构件所进行的设计。
本发明的构思根据是,将空心铆钉和在不同类别的金属、塑料或木料的工件及构件上的相应铆钉孔结合起来,使得在装配中只用一种连接方法即铆接法,即可连接工件及构件,而不需要用带扁头的特殊空心铆钉。采用这种方法,装配开支将会减少,生产成本将会降低。
                          附图说明
下面将结合附图来说明本发明。
图1a为两个薄板构件空心铆钉连接沿图1b中Ia-Ia剖面线的剖面示意图;
图1b为图1a中空心铆钉连接的俯视图;
图1c为带有成形的铆钉体的第一构件的侧视图;
图2为带有金属板状托盘的液体储运容器的立体图;
图3为图2中储运容器不带内胆时的分解图;
图4为储运容器托盘的角脚第一实施方式的放大立体内视图;
图5为图4中角脚的空心铆钉与托盘底板外缘、栅条笼下框架和托盘脚框架连接的放大剖面图;
图6为储运容器托盘角脚的又一实施方式的放大立体内视图;
图7为储运容器托盘的侧面中间脚的又一实施方式的放大立体图;
图8为图7中侧面中间脚的侧视图;
图9为图7和8中中间脚空心铆钉与托盘底板外缘、栅条笼下框架和托盘的脚框架的连接的放大剖面图;
图10为储运容器托盘的中间脚的另一实施方式的放大立体图;
图11为托盘的中间脚第三实施方式的放大内视立体图;
图12为栅条笼下框架与托盘底板外缘在前面的流出口凹陷区域中的空心铆钉连接放大图;
图13为储运容器及装有木滑橇的托盘的立体图;
图14为图13中侧面中间脚与托盘底板外缘、栅条笼下框架及托盘的木滑橇的空心铆钉连接的放大剖面图。
                             具体实施方式
图1a至1c中所示的两薄板构件1,2间的空心铆钉连接结构,包括在第一构件1上成形的铆钉体3,它将穿过第二构件2上铆钉孔4;而应与第一构件1相构件连接的第二构件2贴靠在第一构件1上面。在铆接两个构件1,2时,利用锤子或专门的铆接工具,使穿过第二构件2上的铆钉孔4并露出在该构件2上面的铆钉体3自由端3a变形成为贴在第二构件2上的铆钉镦头5。
例如,可以利用一个滑闩将铆钉体3滚卷在第一构件1上。
在上述空心铆钉连接结构的变形结构形式中,铆钉体3作为另外的构件焊接于第一构件1上面。
下面将说明本发明的空心铆钉连接结构在装配液体储运容器的各个构件中的应用。
图2和图3中的一次性或多次性使用的液体和散装物料储运容器,其主要构件有可调换的、直角平行六面体形的塑料内胆7,由水平及竖直交叉的金属栅条15,16构成的栅条笼14的外壳和具有符合欧洲标准的长度与宽度的板状金属托盘17。其中,该塑料内容器在顶板10上设有可用盖子9关闭的流入接口8,在下底板12区域设有用于连接卸出旋塞与冲洗旋塞13的卸出接口。
为了能利用叉车、堆垛机与类似搬运工具而配置的储运容器6的板状托盘17,包括有薄板制成的底板18,并用来支撑内胆7。该托盘17的底板18是放置在由薄板制成的四个角脚19-22及一个后中间脚23,一个布置在内胆7卸出旋塞和冲洗旋塞13下面的、由底板成形的前中间脚24和两个侧面中间脚25,26上面。托盘17的角脚和中间脚19-26固定在支脚框架27上。
如图4和5所示,储运容器6托盘17的角脚19由拱曲的壳板28制成,具有用来支承托盘17盘形底板18及栅条笼14外壳下框架31的外缘30的上支撑缘29,以及用于将角脚19置于托盘17支脚框架27上面的下支承缘32。在叠放多个储运容器6时,每个堆叠在上面的储运容器将通过角脚19-22的下支承缘32而支撑在堆叠在下面的相应储运容器的栅条笼14的上框架33上。
在角脚19壳板28的上支撑缘29的两个外截面29a,29b处布置有两个上空心铆钉体34,34,并在壳板28下支承缘32的两个外截面32a,32b处布置有两个下空心铆钉体35,35。上、下空心铆钉34,35将穿过角脚19分别向上与向下伸出。角脚19壳板28上的下铆钉体35,35平行于上铆钉体34,34且更向内侧设置,并下铆钉体35,35与上铆钉体34,34之间的管段在与角脚19的上支撑缘29与下支承缘32间的垂直距离36对应的垂直方向上相对布置。
角脚19的上、下铆钉体34,35是分别由一只管段37的两个弯折的端头所构成。其中,管段37,37在两个从角脚19壳板28的外缘28a,28b向内弯折的倾斜外折角38,39处成形,最好是滚卷成形。
在一种角脚19的变形结构中,各自带有上下铆钉体34,35的管段37是焊接在壳板28上面的。
由于将带上下铆钉体34,35的管段37滚卷在角脚19的外折角38,39的内侧面上,,角脚19的折角38,39刚性被加强了。由于这种加强,在储运容器6的托盘17落下时,及在用叉车的叉脚移动储运容器时,将会避免损伤角脚19-22。
在装配储运容器6的托盘17和栅条笼14时,角脚19-22的上铆钉体34将穿过在底板18外边缘30上的相应的套合铆钉孔40,41,并穿过在铆钉孔41区域内的展平栅条笼14下框架31,而具有相应铆钉孔42、且在该铆钉孔42区域内展平的托盘17支脚框架27置于角脚19-22的下铆钉体35上。然后,利用铆接工具使穿过在铆钉孔41处展平的栅条笼14的下框架31的上铆钉体34自由端34a和穿过在铆钉孔42处展平的托盘17支脚框架27的角脚19-22下铆钉体35变形成为铆钉镦头43,从而使角脚19-22一边与底板18和栅条笼14的下框架31、另一边与支脚框架27牢固铆接在一起。
对于图6所示的角脚19的另一种实施方式,上铆钉体34,34滚卷在壳板28的两个外缘28a,28a上,而下铆钉体35,35则滚卷在两个从壳板28的边缘28a,28b向内侧弯折的外折角44,45上。
还可将上铆钉体34焊接在外壳板28上,将下铆钉体35焊接在外壳板28的边角44,45上而得到图6所示的角脚19。
图7到9表示侧面中间脚25,26中的一个中间脚25,中间脚25,26以及托盘17的后中间脚23的形状象开口的盒子46,它有一个带支撑面48的上壁47和一个带支承面50的下壁49,两个滚卷在两个侧壁51,52上、并各有一个下铆钉体35的管段53,53,及两个滚卷在上壁47支撑面48上的铆钉体34,34。用与处理角脚19-22相同的方法,通过具有可变形成为铆钉镦头43的自由端34a,35a的上、下铆钉体34,35,而将中间脚23,25,26与底板18的外缘30、放置于其上的栅条笼14的下框架31以及支脚框架27铆接起来。
侧面中间脚25,26与托盘底板18的加强筋55的端头56也可不用铆接,而用一种称之为“扣合”的连接方法来实现互相连接。另外,也可以将铆钉体34,35,57,58作为另外的套管而焊接到侧面中间脚25,26上。
图10表示一种具有分段的一件式盒子形状46的托盘17侧面中间脚25。
图11中表示的托盘17侧面中间脚25,呈开口的盒子46形状,具有带支撑面48的上壁47、带支承面50的下壁49,以及两个在盒子46的切斜侧壁51,52上卷成的带两只弯折端头的管段53,53,端头分别构成上、下铆钉体34,35。侧面中间脚25的下壁49设有支承托盘底板18的中间加强筋57,58的端头56的内支承面54,以及两个用来铆接中间脚与加强筋55端头56的铆钉体57,58。
按照图12中所示,为了将栅条笼14下框架31与托盘底板18连接起来,在与底板做成一个构件的中间脚24两侧设有两个由下框架31成形的空心铆钉体59,59。该空心铆钉体59,59穿过底板18外边缘30上的铆钉孔40,并借用铆接工具使其自由端59a顶住底板边缘30的下侧60而变形成为镦头43。
除了由栅条笼14的下框架31形成铆钉体59之外,还可以采用特殊的空心铆钉来铆接栅条笼的下框架盒托盘底板18。
如图3中所示,托盘17的前中间脚24可用扁头空心铆钉61固定在支脚框架27上。
图13显示了一种托盘17上配置有木滑橇62的液体储运容器6。
为了将图14所示的托盘17的侧面中间脚25固定在托盘17的木质滑橇62上,应将中间脚25的两个下铆钉体35穿过木质滑橇62上相应的沉孔63。然后,将垫圈64套在铆钉体35露出木质滑橇62的自由端头35a上,接着利用铆接工具将铆钉体35的端头35a变形成为沉入沉孔63的凹坑65中的铆钉镦头43。
用同样的方法,可将两个侧面中间脚26、后中间脚23及四个角脚19-22安装在托盘17的木质滑橇62上。为了将前中间脚24固定在托盘17的木质滑橇62上,应采用带扁头的空心铆钉。

Claims (10)

1.一种用于装配液体和散装货物储运容器的空心铆钉连接结构,该容器包括板状托盘(17),放在托盘(17)上的、设有可关闭注接口(8)及连接卸出阀(13)的卸出接口(11)的塑料内容器(7)和做成栅条笼或薄板外壳的外壳;其中,由薄板、塑料或木料制成的托盘(17),有支承内胆的底板(18)和角脚及中间脚(19-22;23-26),所述角脚和中间脚(19-22;23-26)安装在支脚框架(27)或滑橇(62)上面,而托盘(17)底板(18)及内胆(7)的外壳固定在角脚和中间脚上;其特征在于,至少有一个在第一构件(1)上由同一构件成形的或另外焊接上的铆钉体(3),铆钉体(3)将穿过第二构件(2)上的铆钉孔(4),而第二构件应与第一构件(1)铆接,并贴靠在第一构件(1)上面,同时,所述第一构件(1)的铆钉体(3)的伸出在所述第二构件(2)上面的自由端头(3a)可变形成为贴靠在第二构件(2)上面的铆钉镦头(5)。
2.如权利要求1所述的空心铆钉连接结构,在装配液体与散装物料储运容器时,是用来将栅条笼(14)的下框架(31)或薄板外壳的下缘以及托盘(17)底板(18)外缘(30),固定在角脚(19-22)及中间脚(23,25,26)上面,并将角脚(19-22)及中间脚(23,25,26)固定在托盘(17)的支脚框架(27)上面;其特征在于,在角脚(19-22)及中间脚(23,25,26)上有由同一构件成形的或者另外焊接的上铆钉体和/或下铆钉体(34,35),该铆钉体将向上与向下伸出在角脚(19-22)以及中间脚(23,25,26)上面,其自由端(34a,35a)可分别变形成为铆钉镦头(43)。
3.如权利要求2所述的空心铆钉连接结构,其特征在于,所述角脚(19)的上下铆钉体(34,34;35,35)是分别布置在角脚(19)拱曲的壳板(28)的上支撑缘(29)与下支承缘(32)的两个外截面(29a,29b;32a,32b)处。
4.如权利要求2或3所述的空心铆钉连接结构,其特征在于,所述角脚(19-22)壳板(28)处的下铆钉体(35,35)的平行于上铆钉体(34,35)向内设置,并在角脚(19-22)的上、下支撑缘之间的垂直距离(36)间的垂直方向上相对布置。
5.如权利要求4所述的空心铆钉连接结构,其特征在于,所述下铆钉体(35,35)是分别由从所述角脚(19)壳板(28)的两个外缘(28a,28b)向内弯折形成的折角(44,45)成形或另外焊接上的。
6.如权利要求3或4所述的空心铆钉连接结构,其特征在于,所述角脚(19-22)壳板(28)的上铆钉体(34)和下铆钉体(35)由管段(37)的两弯折的端头所构成,管段(37)是由两个从所述壳板(28)向内弯折的外折角(38,39)来成形的或焊接上的。
7.如权利要求2所述的空心铆钉连接结构,其特征在于,所述两侧面中间脚(25,26)和后中间脚(23)是做成开口盒子(46)形状,它包含带支撑面(48)的上壁(47)和带支承面(50)的下壁(49),在所述盒子(46)两侧壁(51,52)上有两个成形的或焊接上的管段(53,53),并各带有一个下铆钉体(35),还有两个上铆钉体(34,34),上铆钉体(34)是由上壁(47)的支撑面(48)成形的或焊接上去的。
8.如权利要求2所述的空心铆钉连接结构,其特征在于,所述两侧面中间脚(25,26)是做成开口盒子(46)形状,它包含带支撑面(48)的上壁(47)和带支承面(50)的下壁(49),以及两个在两个切斜的侧壁(51,52)上成形的或焊接上的管段(53,53),管段(53)带有两个弯折的、构成上下铆钉体(34,35)的端头。
9.如权利要求7或8所述的空心铆钉连接结构,其特征在于,所述两个侧面中间脚(25,26)的下壁(49)的内侧有支承面(54),分别用来支承所述托盘底板(18)加强筋(55)的两个向下弯折的外端头(56),且所述侧面中间脚(25,26)的下壁(49)至少要成形一个朝内的空心铆钉体(57),用于将所述中间脚与托盘底板(18)加强筋(55)的端头(56)铆接起来。
10.如权利要求1至9中任意一项所述的空心铆钉连接结构,其特征在于,在所述储运容器(6)托盘(17)的角脚和中间脚(19-22;23,25,26)上,有与之一体滚卷成形的铆钉体(34,35)。
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ES2535432T3 (es) 2015-05-11
CN100534873C (zh) 2009-09-02
AU2005200863A1 (en) 2005-09-15
JP2005246481A (ja) 2005-09-15
RU2005105410A (ru) 2006-08-10
EP1568896B1 (de) 2015-01-28
EP1568896A3 (de) 2007-03-28
AU2005200863B2 (en) 2008-09-25
JP4101244B2 (ja) 2008-06-18
PL1568896T3 (pl) 2015-07-31
BRPI0500564A (pt) 2005-10-18
US20050196252A1 (en) 2005-09-08
NO337431B1 (no) 2016-04-11
EP1568896A2 (de) 2005-08-31
NO20051026L (no) 2005-08-29
MXPA05002155A (es) 2005-08-31
DE202004003020U1 (de) 2004-04-29
AR047979A1 (es) 2006-03-15
DE102004035857A1 (de) 2005-09-22
NO20051026D0 (no) 2005-02-25
DE102004035857B4 (de) 2006-01-19
US7866501B2 (en) 2011-01-11
RU2288379C1 (ru) 2006-11-27
MY140586A (en) 2009-12-31

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