CN1624179A

CN1624179A - Dot graphite cast iron and its production method

Info

Publication number: CN1624179A
Application number: CN 200310110609
Authority: CN
Inventors: 肖至刚; 肖治平
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-12-05
Filing date: 2003-12-05
Publication date: 2005-06-08
Anticipated expiration: 2023-12-05
Also published as: CN1293218C

Abstract

A dot-graphite cast iron contanis C (2.2-3.6 wt.%), Si (1.0-1.8), Mn (0.4-1.2) and Fe (rest). It is prepared through smelting iron in copola furnace while controlling the contents of C, Si and Mn, adding modifier (SiFe, RE-SiFe, SiCa, Or AlBiSb alloy) to casting lalde, laying aside for 3-5 min, skimming, and casting at 1350 deg.C. The performance of its casting is higher than that of nodular graphite cast iron.

Description

Spotted graphite cast iron and production method thereof

Technical field

The present invention relates to iron-carbon, specifically be meant spotted graphite cast iron and production method thereof.

Background technology

Still the data report that does not have spotted graphite cast iron at present both at home and abroad.Close with it is spheroidal graphite cast iron.Spheroidal graphite cast iron mainly is by containing magnesium nodulizer the carbon in the cast iron to be existed with the form of globular graphite, has lowered the harm that flake graphite brings greatly.Though spheroidal graphite cast iron has been used widely since coming out, also has the following disadvantages: the one, make nodulizing agent with the magnesium or the magnesium alloy of costliness; The 2nd, select for use to be worth higher high-quality iron, strict restriction sulphur, phosphorus content; The 3rd, when handle the stokehold,, environment is caused very big harm because magnesium acutely burns; The 4th, the nodularization of large section casting parts center is easily failed, and reduces the stability of material structure, makes whole cost increase.

Summary of the invention

The technical problem to be solved in the present invention is, defective at the prior art existence, a kind of spotted graphite cast iron and production method thereof are proposed, the corresponding variation takes place in the ferrite, perlite, the cementite size shape quantity that rotten back are generated by the content of adjusting carbon, silicon, manganese in the cast iron, thereby obtains the good point graphite antifriction cast iron of spotted graphite cast iron, the point graphite malleable iron of high-ductility, wear resistance of high-strength and high-ductility.

One of technical solution of the present invention is that the weight percent composition of described spotted graphite cast iron is:

Carbon 2.7-3.6%; Silicon 1.4-1.8%;

Manganese 0.4-0.8%; Sulphur, phosphorus and other microcomponent: 0.15-0.2 ‰;

Surplus is an iron;

Its weave construction is, is matrix with ferrite or perlite, and wherein the quantity of micron order point graphite surpasses 800/mm ²(800-1000/mm for example ²).

Two of technical solution of the present invention is that the weight percent composition of point graphite malleable iron is:

Carbon 2.5-2.8%; Silicon 1.0-1.6%;

Manganese 0.4-0.6%; Sulphur, phosphorus and other microcomponent: 0.15-0.2 ‰;

Surplus is an iron;

Its weave construction is, is matrix with the ferrite, and wherein the quantity of micron order point graphite is less than 500/mm ²(300-500/mm for example ²).

Three of technical solution of the present invention is that the weight percent composition of point graphite antifriction cast iron is:

Carbon 2.2-2.5%; Silicon 1.0-1.4%;

Manganese 0.8-1.2%; Sulphur, phosphorus and other microcomponent: 0.15-0.2 ‰;

Surplus is an iron;

Its weave construction is, is matrix with the cementite, and cementite is pelletizing shape or suspension shape, and wherein the quantity of micron order point graphite is less than 100/mm ²(0-100/mm for example ²).

Four of technical solution of the present invention is the step of described spotted graphite cast iron production method:

1. cupola melting molten iron and to control the weight percent carbon content be 2.2-3.6%, silicon 1.0-1.8%, manganese 0.4-1.2%;

2. in casting ladle, alterant is dropped into the processing of going bad in the molten iron, molten iron was left standstill in casting ladle 3-5 minute;

3. the casting of skimming; Pouring temperature is 1250-1400 ℃;

Described alterant by the add-on of weight of molten iron per-cent is:

FeSi75 ferrosilicon: 0.3-0.5%; FeSiRe23 rare earth ferrosilicon: 0.3-0.6%;

Ca 〉=30 silicocalcium: 0.3-0.6%; Aluminium: 0.4-0.6 ‰;

Bismuth: 0.2-0.3 ‰; Antimony: 0.2-0.3 ‰;

Each forms described alterant when part is used and should keep dry, and granularity is 3-5mm.

Among the present invention, make the carbon in the cast iron form superfine little point-like particle, granularity is micron (μ m) level (the carbon granule size in the spheroidal graphite cast iron is the millimeter level), has improved the mechanical property of cast iron greatly.By adjusting the composition ratio of carbon, silicon, manganese in the cast iron, make the size shape quantity of the newborn ferrite in rotten back, perlite, cementite that corresponding the variation be taken place, obtain described three kinds of spotted graphite cast irons; The content difference of carbon, silicon, manganese in the molten iron, on the turn under the agent effect, obtain and graphite also different with cementite form and distributed number.

It is much higher that the strength ratio of the spotted graphite cast iron that the present invention obtained has the spheroidal graphite cast iron of tissue of the same type; Plasticity is fabulous for intensity is lower for the general performance of resulting point graphite malleable iron, can carry out various machining deformations; Because the volume of separating out of point graphite expands to some extent, and the contraction phase that produces with whole condensation supports, and makes iron body show very little contraction, shrink requirement in the time of can significantly reducing casting, thereby improved yield rate during this class iron casting.Described point graphite obviously reduces than preceding two kinds of cast irons, and cementite is pelletizing shape and suspension shape, and its mechanical property shows as δ _Bb600～800Mpa a _k5～10J, HRC 40～50.This is the fabulous condition as high-abrasive material.

As known from the above, the present invention is spotted graphite cast iron and production method thereof, its advantage is to make nodulizing agent without magnesium and magnesium class alloy, and the pig iron is not had the such big strict demand of spheroidal graphite cast iron, public hazards such as no intensive flue gas flame, the nodularization effect stability, the yield rate height, the dead head of foundry goods is few, and the annealing cycle is short, production cost is low, and cast properties improves greatly than spheroidal graphite cast iron.

Embodiment

Embodiment 1: spotted graphite cast iron, and control weight percent carbon content is 3-3.3%, silicon 1.5-1.6%, manganese 0.5-0.6% is a matrix with the ferrite, micron order point graphite quantity is 800-1000/mm in the matrix ²

Embodiment 2: point graphite malleable iron, weight percent carbon content are 2.6-2.7%, silicon 1.3-1.4%, and manganese 0.45-0.55% is a matrix with the ferrite, wherein micron order point graphite quantity is 300-500/mm ²

Embodiment 3: point graphite malleable iron, weight percent carbon content are 2.3-2.4%, silicon 1.2-1.3%, and manganese 0.9-1.0% is a matrix with the cementite, point graphite quantity is 0-100/mm ²

Embodiment 4: the point graphite production method, with the cupola melting molten iron and control carbon in the molten iron, silicon, manganese content such as embodiment 1, the processing (input alterant) of in casting ladle, going bad, molten iron was left standstill 3-5 minute so that rotten processing is fully carried out in casting ladle, skim, 1350 ℃ of pouring temperatures, the add-on of alterant (by weight of molten iron per-cent) is: FeSi75 ferrosilicon 0.4%, FeSiRe23 rare earth ferrosilicon 0.5%, Ca 〉=30, silicocalcium 0.5%, aluminium: 0.5 ‰; Bismuth and antimony each 0.25 ‰, alterant granularity 3-5mm.

Claims

1. spotted graphite cast iron, its weight percent are formed:

Carbon 2.7-3.6%; Silicon 1.4-1.8%;

Manganese 0.4-0.8%; Sulphur, phosphorus and other microcomponent: 0.15-0.2%;

Surplus is an iron;

Its weave construction is, is matrix from ferrite or perlite, and wherein the quantity of micron order point graphite is less than 500/mm ²

2. point graphite malleable iron, its weight percent are formed:

Carbon 2.5-2.8%; Silicon 1.0-1.6%;

Manganese 0.4-0.6%; Sulphur, phosphorus and other microcomponent: 0.15-0.2 ‰;

Surplus is an iron;

Its weave construction is, is matrix with the ferrite, and wherein the quantity of micron order point graphite surpasses 800/mm ²

3. point graphite antifriction cast iron, its weight percent are formed:

Carbon 2.2-2.5%; Silicon 1.0-1.4%;

Manganese 0.8-1.2%; Sulphur, phosphorus and other microcomponent: 0.15-0.2 ‰;

Surplus is an iron;

Its weave construction is, is matrix with the cementite, and cementite is pelletizing shape or suspension shape, and wherein the quantity of micron order point graphite is less than 100/mm ²

4. the production method of a spotted graphite cast iron, its step is:

A. the cupola melting molten iron and control the weight percent carbon content be 2.2-3.6%,

Silicon 1.0-1.8%, manganese 0.4-1.2%;

B. in casting ladle, alterant is dropped into the processing of going bad in the molten iron, molten iron is existed.

C. left standstill in the casting ladle 3-5 minute; The casting of skimming; Pouring temperature is 1250-1400 ℃;

Described alterant by the add-on of weight of molten iron per-cent is:

FeSi75 ferrosilicon: 0.3-0.5%; FeSiRe23 rare earth ferrosilicon: 0.3-0.6%;

Ca 〉=30 silicocalcium: 0.3-0.6%; Aluminium: 0.4-0.6 ‰;

Bismuth: 0.2-0.3 ‰; Antimony: 0.2-0.3 ‰;