CN1608865A - Production process of artistic spray drawn floor board - Google Patents
Production process of artistic spray drawn floor board Download PDFInfo
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- CN1608865A CN1608865A CN 200410087537 CN200410087537A CN1608865A CN 1608865 A CN1608865 A CN 1608865A CN 200410087537 CN200410087537 CN 200410087537 CN 200410087537 A CN200410087537 A CN 200410087537A CN 1608865 A CN1608865 A CN 1608865A
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Abstract
The present invention is production process of artistic spray drawn floor board, and belongs to the field of decorating and furnishing material producing technology. The production process includes the following steps: spraying the mold on the base material with water-thinned adhesive at 10-35 deg.c temperature and 20-80 % humidity and in lightproof condition and drying in the air; spraying UV-water-thinned adhesive and drying in the air; and subsequent roller coating in production line. The present invention combines mold forming and manual drawing to form large artistic pattern. The mold may be used repeatedly for match production. The product has water-thinned adhesive as spray drawing carrier and the pigment is combined directly with base material and wear resistant.
Description
Technical field
The invention belongs to decorating and renovating material manufacturing technology field.
Technical background
Along with the stable high speed development of domestic economy, income level of resident improves constantly, and people more and more pay attention to the pursuit to U.S. when enjoying well-off material life.
1. the floor more and more is subjected to consumer's favor as family and the indispensable important component part of other building decoration and fitment, but in present consumption market, floor is machine-made monotone floor mostly, comprise that water-based is painted, although some products of making every effort to weed out the old and bring forth the new occurred such as solid wood parquet floor etc., but because this floor processing difficulties, the cost height of mating formation, factor such as long in time limit is not accepted by most of users, along with improving constantly of people's culture mastery and aesthetic taste, dull floor can not have been satisfied the pursuit of people to good life, and this also provides the market foundation for the development of artistic floor board.
2. floor, countries in the world supplier improves constantly the practical wearability on floor on the one hand in order to cater to consumer demand, and continuous mutually having developed is the wear-resistant primer and the wear-resisting finish paint of abrasive material with the alundum (Al mainly, and its wearability is much higher than traditional paint.On the other hand for the tack that improves floor oil enamelled coating and floor base material and the pliability of skin of paint itself, continuously mutually again developed the water-based adhesive agent, claim aqueous priming paint or water stain again.For the using method of water-based adhesive agent, be pipelining mostly at present based on roller coat.Because water-based adhesive agent water soluble concentration can be regulated, attached with water-based look mother, its tinting strength, tinting power is stronger, and paint and pigment can partly infiltrate in the base material, the physics of its color, stable chemical performance, and this also just provides the technology possibility for the development of artistic floor board.
Summary of the invention
Purpose of the present invention just provides a kind of color directly to contact with base material and is in the lowermost end of skin of paint, the manufacture method of the artistic spray drawn floor board that tack and wearability are good.
Technical solution of the present invention is:
1. confirm that working environment is whether suitable and carry out the air brushing operation.
A, environment temperature are between 10-35 ℃.
B, relative humidity are between 20-80%.
C, room ventilation ventilation well do not have obvious graininess suspension.
D, avoid sunlight and other ultraviolet light source direct projection workspace.
2. the air brushing preparation of mould.
Measurement calculates drawing ratio with reference to the actual size of pattern and target pattern, utilizes existing giant brain engraving machine or in manual drawing engraving mode the reference pattern is amplified and cut blocks for printing.At first target pattern is decomposed according to different colours or difformity and position.Each independent sector after again pattern being decomposed afterwards is that initial point is numbered with the pattern center, and each independent sector forms the through-carved work version.Require the distance size of pattern between two air brushing districts of template edge or same masterplate to determine with the spraying maximum magnitude so that spray on the floor color range be limited in the hollow out shape in this, to reach the purpose of air brushing appearance.The template that is adopted requires the surface to have the characteristics of waterproof and easy wiping, and template requires to have good planarization and stability.
3. the air brushing material of Shi Yonging.
As the water-based adhesive agent of carrier, require concentration under 25 ℃ of conditions, to leak in 20 seconds-40 seconds and be advisable to leak cup for DIN6 number.Its concentration can be regulated by using clean water.According to color of each the concrete part after the basic pattern decomposition, make use look female dyestuff or pigment carry out the color of object allotment, the depth of its color can be controlled by quantity for spray.According to different water-based adhesive agent, should control the pigment total amount account for water-based adhesive agent gross weight 20% in.
4. the selection of equipment.
The air mass flow that A, air compressor require to provide for spray gun is at 0.4M
3More than/the min, pressure is between 0.2-1.0Mpa.
B, spray gun bore require between 0.8-2.0mm.
C, be used to quicken air-dry electric heating blowing power requirement more than 700W,
5. as the mat formation mode and the requirement on base material floor.
A, for the specific user that the requirement of specifically mating formation is arranged, the actual residing position of pattern when mating formation that should simulate according to actual measurement and technique computes, be docile and obedient preface and be numbered for each piece may be in floor in the pattern range, and mark out the mutual alignment on floor.
B, floor tongue-and-groove and joint tongue are close to mutually when requiring floor simulation to mat formation, and formed assembly unit slit must not surpass 1mm between the plate face.
C, floor chamfering must not surpass 2mm.
D, use abrasive band size distribution amount between 150#-320# when confirming the final sanding of plain plate, require the abrasive band granularity between the continuous twice sanding can only jump one number.
E, floor surface that will air brushing must not have sander and other equipment to add the defective that causes man-hour.
F, the floor that is used for air brushing require color distortion little and material is healthy.
G, needs confirm that the moisture content on floor is between 6-14%.
6. implement the air brushing operation.
Numbering successively according to figure and mould, reference sample figure color and luster carries out the air brushing operation.Maximum coating weight is at 30g/m when requiring air brushing
2Below.Carry out after before the air brushing of next mould, will waiting the air brushing drying of previous mould.The air dry of moisture evaporation generally need be dry more than 30 seconds, up to bone dry under 60 ℃ of mobile wind conditions in the water-based adhesive agent.Finish whole patterns so successively.If when requiring the profile of pattern more clear during air brushing, template should be close with the substrate surface distance; Distance when pursuing the blur effect of pattern edge between template and the base material will increase.
7. lines sketches the contours.
Needing to use water paint to carry out craft with reference to master drawing to some thinner lines after the air brushing work of a mould is finished sketches the contours.
8. the maintenance of pattern.
Layer of transparent UV-water-based adhesive agent is sprayed on the floor that all will be contained pattern after air brushing is finished, and coating weight is at 10g/m
2About, treat behind the nature surface drying floor of all air brushing of mating formation to be dismantled, put into ultraviolet drier and under the mercury mercury lamp condition of 80w/cm, carry out half-dried curing, not sanding with the transfer rate of 12m/min.This technology is applicable to the production of use equipment flowing water; Also can use PU spraying priming paint to spray back natural air drying sanding.This technology is applicable to the operation of hand spray japanning.
9. follow-up application.
A, produce continuously with standard roller coat pipeline system.Carry out following technological operation: UV aqueous ultraviolet semi-solid preparation, not sanding, the durable mill of roller coat UV priming paint, coating weight 30-45g/m
2, the heating levelling wants seeking time more than 15 seconds, air themperature between 30-80 ℃, ultraviolet semi-solid preparation, not sanding, the common UV priming paint of roller coat, coating weight is on requiring to decide ultraviolet curing, sanding should guarantee not have the whole enamelled coating phenomenons of hourglass during the sanding of floor, especially colored paint sand can not be fallen, the common UV priming paint of roller coat, ultraviolet curing, sanding dedusting, the wear-resisting finish paint of roller coat, coating weight 10-20g/m
2, ultraviolet semi-solid preparation, not sanding, roller coat scratch-resistant finish paint, coating weight 7-10g/m
2, ultraviolet ray is solidified entirely.This technology also can suitably change as requested, and the selection of abrasive band granularity can be determined as requested.
B, the following process production of painting with spraying method.Carry out following technological operation: PU priming paint natural air drying solidifies, sanding, and spraying PU wear-resistant primer natural air drying solidifies, light weight sand, spraying two degree PU priming paint natural air dryings solidify sanding, spraying PU finish paint natural air drying solidifies, the light weight sand dedusting, and spraying two degree PU finish paint natural air dryings are more than 24 hours.
10. actually mat formation.
To pacify simulation order and position when mating formation and again pattern be carried out actually mating formation, the floor of mating formation around the middle mind-set then for specific and common customer.
The beneficial effect that the present invention reached is: the present invention adopts unique die assembly appearance, the process of describing to sketch the contours in conjunction with artificial Freehandhand-drawing, creationary is the base material background with the plate of laminin in large area that forms behind a large amount of composite assemblies, draws various large-scale art patterns or combinations of patterns.Same mould can be reused, thus for batch process provide may.This product adopts the water-based adhesive agent as the air brushing colour carrier, and the direct lowermost end that contacts with base material and be in skin of paint of color has increased the tack and the wearability of painting, so this product will possess very strong wear-resisting practicality.In sum, this product is taken into account the characteristics of novelty and practicality, and existing market does not have like product and technology.
The specific embodiment
Step of the present invention is:
1. environment temperature is 25 ℃, relative humidity 35%, well-ventilated and lucifuge.
2. adopting hardboard is mold materials, carries out pattern with the giant brain engraving machine and decomposes hollow out processing.
3. use the water-based adhesive agent, concentration is that DIN6 number leakage cup leaked in 25 seconds, uses the pairing of aqueous pigment color.
4. air compressor machine air mass flow 0.5M
3/ min, pressure 0.4Mpa, spray gun bore 1.0, hair dryer 1000W.
5. be base material with toothed oak wood, chamfering 1.0mm, 240# abrasive band, moisture content 8-12% are used in final sanding.
6. maximum air brushing amount is at 20g/m
2, with hair dryer force air-dried 1 minute.
7. hand spray one deck UV-water-based adhesive agent.
8. following process is produced with the machine rollercoat line.
Claims (4)
1. the manufacture method of an artistic spray drawn floor board is characterized in that, processing step is: in temperature is 10-35 ℃, relative humidity is under the 20-80% condition, the pairing of aqueous pigment color is added the water-based adhesive agent, spray the mould that places on the base material with spray gun, the air brushing amount is at 5-30g/m
2, air-dry 1-5 minute, spray UV-water-based adhesive agent then, dry; Air compressor machine air mass flow 0.4-10M
3/ min, pressure 0.2-1.0Mpa, spray gun bore 0.8-2.0mm, the power 700-1000W that is used to quicken air-dry electric heating blowing, 150-320 is used in final sanding
#The abrasive band, moisture content 6-14%.
2. the manufacture method of a kind of artistic spray drawn floor board according to claim 1 is characterized in that, base material is a toothed oak wood, chamfering 1.0mm.
3. the manufacture method of a kind of artistic spray drawn floor board according to claim 1 is characterized in that, water-based adhesive agent concentration is that a DIN6 number leakage cup 20-40 leaked second, uses the pairing of aqueous pigment color.
4. the manufacture method of a kind of artistic spray drawn floor board according to claim 1 is characterized in that, the pigment total amount accounts for the 0-20% of water-based adhesive agent gross weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410087537 CN1285418C (en) | 2004-11-10 | 2004-11-10 | Production process of artistic spray drawn floor board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410087537 CN1285418C (en) | 2004-11-10 | 2004-11-10 | Production process of artistic spray drawn floor board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1608865A true CN1608865A (en) | 2005-04-27 |
| CN1285418C CN1285418C (en) | 2006-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410087537 Expired - Fee Related CN1285418C (en) | 2004-11-10 | 2004-11-10 | Production process of artistic spray drawn floor board |
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| Country | Link |
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| CN (1) | CN1285418C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101177078B (en) * | 2006-11-12 | 2010-05-12 | 朱东奇 | Novel technique of bamboo, wooden article printing decoration |
| CN103132664A (en) * | 2011-11-28 | 2013-06-05 | 上海富臣化工有限公司 | Construction technology of firework effect in indoor television wall decoration |
| CN105365017A (en) * | 2015-11-18 | 2016-03-02 | 广德县永彬竹木工艺品厂 | Manufacturing technology for moso bamboo printing |
| CN111644354A (en) * | 2020-05-27 | 2020-09-11 | 广东坚美铝型材厂（集团）有限公司 | Aluminum alloy profile surface texture processing technology |
| CN111761983A (en) * | 2020-07-08 | 2020-10-13 | 杭州金溢建设集团有限公司 | Granite carving method for ground wall |
-
2004
- 2004-11-10 CN CN 200410087537 patent/CN1285418C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101177078B (en) * | 2006-11-12 | 2010-05-12 | 朱东奇 | Novel technique of bamboo, wooden article printing decoration |
| CN103132664A (en) * | 2011-11-28 | 2013-06-05 | 上海富臣化工有限公司 | Construction technology of firework effect in indoor television wall decoration |
| CN105365017A (en) * | 2015-11-18 | 2016-03-02 | 广德县永彬竹木工艺品厂 | Manufacturing technology for moso bamboo printing |
| CN111644354A (en) * | 2020-05-27 | 2020-09-11 | 广东坚美铝型材厂（集团）有限公司 | Aluminum alloy profile surface texture processing technology |
| CN111761983A (en) * | 2020-07-08 | 2020-10-13 | 杭州金溢建设集团有限公司 | Granite carving method for ground wall |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1285418C (en) | 2006-11-22 |
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