CN114102782A - Production process of metal paint solid wood composite floor and floor thereof - Google Patents
Production process of metal paint solid wood composite floor and floor thereof Download PDFInfo
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- CN114102782A CN114102782A CN202111485493.9A CN202111485493A CN114102782A CN 114102782 A CN114102782 A CN 114102782A CN 202111485493 A CN202111485493 A CN 202111485493A CN 114102782 A CN114102782 A CN 114102782A
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- metal
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- lacquered
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/045—Layered panels only of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to the technical field of building materials, and relates to a production process of a metal lacquered solid wood composite floor, which comprises veneering → hot pressing and curing → cutting → molding → archaizing treatment → a metal lacquered UV paint coating of a primer and a finish → a packaging finished product, wherein the metal lacquered UV paint coating comprises a metal lacquered coloring coating, an adhesive primer coating, an anti-cracking and adhesion-increasing coating, a hard primer coating, a metal lacquered finish coating and the like; the invention also discloses the metal-lacquered solid wood composite floor manufactured according to the process. According to the invention, after the surface of the wood floor is coated with the metal finish by adopting a roller coating mode and physical mixing, the wood floor has metal luster, strong stereoscopic impression of the finish, smooth hand feeling and good visual effect and touch feeling. The metal paint floor is rich and full in color and luster, and has metallic glimmer texture. Meanwhile, the metal paint has excellent color fastness, dirt resistance and wear resistance, so that the floor can be lasting in luster and beautiful as new.
Description
Technical Field
The invention belongs to the technical field of building materials, relates to a solid wood composite floor, and particularly relates to a production process of a metal-painted solid wood composite floor and the floor.
Background
The multilayer solid wood composite floor is prepared by coating special paint for the ultraviolet light curing floor, which has high performance, high wear resistance and high environmental protection, on a multilayer board which is made of natural rare tree species veneers (veneers) with different thicknesses and is used as a surface layer and solid wood veneers with criss-cross textures and used as a base material, and is widely applied to the field of household building materials. With the development of society, young consumers are more concerned about the cost performance, the self-personality promotion and the experience of products, the fashionable appearance of modern people is continuously impacted by the bold and rich-tension color matching in the face of the changing demands of the market, wood floors are not defined by simple colors or textures, and some floors with special surface processes and artistic effects become fashionable and romantic.
The metallic paint is a normal-temperature curing coating with fine metallic particles added in a paint base, and can make the painted object look metallic luster, look full of texture and have visual sense; meanwhile, the metal paint can increase the hardness of a paint film, so that the surface of an automobile is not easy to scratch, and the metal paint also has a certain ultraviolet protection effect and can effectively slow down the color fading of the paint, so that the metal paint has the advantages of avoiding scratches, falling off, color fading and the like, and is widely applied to automobile coating. The most important field of application of metallic paints is the automotive industry. The outer surface of the automobile sprayed with the metallic paint can make the surface of the coated sheet metal part look like a flashing person, and the color and even the outline of the automobile can be changed under different angles and due to the refraction of light. The appearance and the shape of the whole vehicle are more rich and interesting.
In order to impart an excellent appearance to the surface of the furniture board, paint is generally adhered to the surface of the furniture board, and a paint film is formed on the surface of the furniture board by a method such as spraying, and common paint is generally used. The common paint is monotonous in color and luster, does not have a metallic luster effect like metallic paint, but is generally applied to metal surfaces such as automobile shells and the like, is less applied to the surfaces of floor materials, is poor in effect by adopting a spraying mode of treating the surfaces of automobiles, and has obvious defects of weak adhesion between a metallic paint layer and a wooden material.
Combining metallic paint with wood floor production is a good option. A chinese patent cn201810330003.x discloses a method for spraying a metallic paint on the surface of a furniture wood board, comprising: preparing a mixed primer: adding 0.1-0.5% of polymer with a string crystal structure into the acrylic paint, and uniformly mixing; preparing a mixed finish: adding 10-20% of metal powder into the acrylic paint, and uniformly mixing; primary grinding: polishing the surface of the wood board by using a polishing machine to flatten the surface of the wood board; priming paint: brushing mixed primer on the surface of the wood board by a brushing process, leveling, and baking to form a primer layer with the thickness of 25-40 mu m; secondary grinding: polishing the surface of the primer layer by using fine sand paper to enable the surface to be smooth; and (3) finishing paint: and adhering the mixed finish paint to the primer layer by a spraying process, leveling, and baking to form a finish paint layer with the thickness of 100-120 mu m. Before the finish paint is sprayed, a layer of primer with a polymer with a string crystal structure is coated on the surface of the wood board, one end of the polymer with the string crystal structure is embedded into a gap of the wood board through the special structure of the polymer with the string crystal structure, the other end of the polymer with the string crystal structure is embedded into the primer and the finish paint, the adhesive force between the wood board and the paint layer is enhanced after the paint layer is formed, and the paint layer is prevented from being caked and separated from the wood board.
Disclosure of Invention
In order to solve the problems of the prior art, the invention discloses a production process of a metal-lacquered solid wood composite floor.
Technical scheme
A production process of a metal lacquered solid wood composite floor comprises veneering → hot pressing and curing → cutting → molding → archaizing treatment → a metal lacquered UV paint coating of primer and finish paint → a finished product of packaging, wherein the metal lacquered UV paint coating comprises a metal lacquered coloring coating, an adhesive force primer coating, an anti-cracking additional coating, a hard primer coating, a metal lacquered finish paint coating and the like,
the metallic paint coloring coating is formed by coating 6-20 g/m of paint on the surface of a plate2The metal lacquer UV primer is formed by infrared curing, the temperature is 80-130 ℃, the drying time is 1-5 min, the water content of the surface of the whole floor after drying is 6-12%, and then an adhesive primer coating, an anti-cracking and adhesion-increasing coating, a hardening primer coating and the like are sequentially coated after the completion;
the metal paint finish coat is coated by 3-8 g/m2The metal lacquer UV finish paint is formed by ultraviolet light curing.
In the better disclosed embodiment of the invention, the metal paint UV primer is prepared by adding metal powder into a water-based adhesive, fully stirring and uniformly dispersing, wherein the mass ratio of the metal powder to the water-based adhesive is 1: 5-10, and water can be added to adjust a mixture system, and the added water is not more than 1-5% of the total mass sum of the metal powder and the water-based adhesive.
In the better disclosed example of the invention, the metal paint UV finish paint is prepared by adding metal powder into the UV finish paint, fully stirring and uniformly dispersing, wherein the mass ratio of the metal powder to the finish paint is 1: 1-10.
In the better disclosed example of the invention, the prepared metal paint UV primer and metal paint UV finish paint need to be kept sealed to avoid long-time contact with air.
In the preferred embodiment of the invention, the metal powder is prepared by ball milling, screening and grading aluminum, zinc or an alloy thereof, and has a particle size of about 500-2000 meshes, a particle size of 5-50 mu m and a melting point of 400-800 ℃.
In the preferred embodiment of the invention, the veneering procedure is to coat the surface of the criss-cross multilayer board substrate with environment-friendly melamine modified urea-formaldehyde resin glue, and the single-side glue application amount is 90-180 g/m2And a layer of hard broad-leaf veneer/veneer with the thickness of 0.6-1.2 mm, such as oak, is adhered, and then cold pressing (pre-pressing) is carried out, wherein the pressure is 0.8-0.9 MPa, and the time is 30-60 min.
In a preferred embodiment of the present invention, the hot-pressing curing step is curing the base material to which the veneer is attached after hot pressing. The glue is fully cured, the veneer and the base material are stably and firmly combined, and different processes (pressure, time and temperature) are used for veneers with different tree species and thicknesses and different base material specifications, so that the product is ensured to have the optimal bonding strength and good stability.
In the preferred embodiment of the invention, the cutting process comprises the steps of cutting the maintained base material into laths, sanding the back surface and fixing the thickness.
In the preferred embodiment of the invention, the forming process is to perform rabbet treatment after cutting, namely forming.
The antique treatment comprises a wire drawing process and a color registering process.
Furthermore, the wire drawing process is performed with the depth of 0.30-0.40 mm. The natural pipe holes of wood are fully utilized, wire drawing equipment is used for carrying out wire drawing treatment on the floor board surface, the wire drawing depth is appropriate, too deep or too shallow is not needed, the sequential color register process is ensured, and the pipe holes are not filled and leveled.
Further, the color register step is to coat 15-20 g/m on the floor board surface2The adhesive and the white slurry, wherein the white slurry has a mass ratio of 10-30% and a viscosity of 300-500 cps. On one hand, the color paste is ensured to be fully and effectively leveled, and the film is uniform; on the other hand, the color paste has better adhesiveness with the wood and the primer, so that the adhesion increase and the covering of the wood surface are completed.
Before the surface primer coating treatment, the bottom is also treated, and the back paint is ultraviolet curing paint with the coating weight of 15-30 g/m2Preventing moisture absorption and moth-eating of the floor. Then 4 UV primers were applied. Then, finishing treatment is carried out; 4 primer coats and two finishing coats, 10 coats in total, and the total coating weight of the finishing coats is 90-110 g/m2. The specific process is determined according to the floor with different wood species and thickness.
In the better disclosure example of the invention, the finished product packaging process comprises the steps of manually sorting the finished product floors one by one according to the sample plate, and performing offline and packaging after quality QC detection.
The invention also aims to disclose the metal paint solid wood composite floor manufactured by the process.
The utility model provides a metal lacquer matter wood laminate flooring to vertically and horizontally staggered's multiply wood is the substrate layer, and its surface rubber coating back attached top layer sets up other archaize processing layer on the top layer, is metal lacquer matter UV lacquer layer on the archaize layer. The thickness of the multilayer board base material layer is 10-15 mm, the multilayer board base material layer is formed by gluing 7-11 layers of hard broad-leaved wood, assembling and hot-pressing gluing the hard broad-leaved wood in a criss-cross arrangement mode according to textures, the multilayer board base material layer is compact in structure, not prone to deformation after drying, high in dimensional stability and high in mechanical strength, the surface layer and the core layer of the base material layer are made of beech or eucalyptus, the thickness of the base material layer is 9-14.5 mm, and the bottom layer of the base material layer is made of beech of 0.6-0.8 mm.
The surface layer is precious hard broad-leaved wood veneer/veneer, such as oak, black walnut, teak and the like, and the thickness of the surface layer is 0.6-2.0 mm. Furthermore, the surface layer is made of hard broad-leaved precious tree species, the texture and the patterns are attractive, the hardness and the density are high, and various performances are excellent.
The archaize processing layer is between the top layer and the surface UV paint layer, is the processing to the top layer, divide into hand and scrape layer/wire drawing layer etc..
The thickness of the metal paint UV paint layer is about 0.05-0.2 mm; the UV paint is ultraviolet light curing UV paint, and the coating mainly comprises ten UV coatings including a metal paint coloring coating, an adhesive force base coat mixing layer, an anti-cracking and adhesion-increasing coating, a wear-resistant coating, a hard coating, a metal paint finish coating and the like.
The metal coating comprises metal paint, and generally comprises metal powder which is flake metal powder pigment with different thickness specifications formed by mixing aluminum, zinc and other alloys, ball milling, screening and grading. After coating, it is bright silver/gold, so it is called silver powder/gold. A semi-bright/high-bright metal powder with a particle size of about 500-2000 mesh and a particle size of 5-50 μm. The coarser the particle, the stronger the metallic feeling and the more glittering, on the contrary, the smaller the particle size, the less the metallic feeling, the softer the color and luster, and the better the covering power. The melting point is 400-800 ℃, and the boiling point is 2000-3000 ℃. Uniform grain diameter, fullness, fineness, high stability, strong adhesive force, strong metal texture, high and low temperature resistance, quick drying, water resistance, corrosion resistance, strong covering power, bright color, difficult fading and good weather resistance. The surface is smooth and flat, the particle size distribution is concentrated, and the light reflection capability and the metallic luster decorative effect are excellent. The method is mainly suitable for the fields of paint mixing, oil spraying, printing, silk-screen printing, printing ink, artware, plastic injection molding and the like.
The metal paint process adds a layer of metal luster on the surface texture of the log, so that the floor can show uniform surface texture and beauty under the irradiation of different light rays such as lamplight, sunlight and the like. The metallic flashing paint gives people a pleasant, light and novel feeling, and the flashing degree of the metallic flashing paint film can be controlled by changing the shape and the size of the metallic powder; on the outside of the metallic paint, a layer of varnish is usually added for protection. The paint film is tough, strong in adhesive force, extremely strong in ultraviolet resistance, corrosion resistance and high in fullness, and the service life and the self-cleaning property of the coating can be comprehensively improved.
Advantageous effects
The invention discloses a production process of a metal-painted solid wood composite floor, which adopts a roller painting mode and physical mixing to coat metal finish on the surface of a wood floor, so that the wood floor has metal luster, strong stereoscopic impression of the finish, smooth hand feeling and good visual effect and touch feeling. The metal paint floor is rich and full in color and luster, and has metallic glimmer texture. When metal and wood collide with each other, the space is strongly fresh and fashionable, and the space light is soft and colorful. Meanwhile, the metal paint has excellent color fastness, dirt resistance and wear resistance, so that the floor can be lasting in luster and beautiful as new. The metal paint solid wood composite floor prepared by the process breaks through the traditional floor paint process, and metal micro-light particles are added to shine the metal luster under the refraction of light, so that the metal luster is gorgeous and glary. The texture is clear, simple and elegant. The natural texture and the natural color of the wood are still kept, the production process is simple, and the texture and the patterns are not distorted and lost; has better visual characteristics and higher paint adhesion and other properties. And the physical and mechanical properties of the produced antique floor can meet the requirements of various indexes.
Detailed Description
The present invention will be described in detail below with reference to examples to enable those skilled in the art to better understand the present invention, but the present invention is not limited to the following examples.
Example 1
Take the example of a 0.6mm oak bark product. Veneering, hot-pressing, balancing and curing the veneer and the base material with the corresponding specification, and cutting the veneer into a plain board after 80-85 hours. Sanding is carried out, and the face is guaranteed to be flat and free of burrs. And (4) sanding and then performing forming rabbet treatment. Drawing after the tongue-and-groove treatment, wherein the depth is 0.3-0.4 mm; performing white processing; then, coating, namely uniformly rolling the metal material, a primer and a finish on the surface after mixing; and finally, packaging and taking off the line of the finished product.
Example 2
Take the example of a 0.6mm oak bark product. Veneering, hot-pressing, balancing and curing the veneer and the base material with the corresponding specification, and cutting the veneer into a plain board after 80-85 hours. Sanding is carried out, and the face is guaranteed to be flat and free of burrs. And (4) sanding, and then performing forming rabbet treatment, wherein the size of a further forming chamfer is 0.2-1 mm. Drawing after the tongue-and-groove treatment, wherein the depth is 0.3-0.4 mm; then performing white coating treatment, wherein the white coating amount of a surface roller is about 30-40 g/m2After roller painting is finished, drying treatment is carried out, and sanding treatment is carried out after surface drying is ensured; then, coating, namely uniformly rolling the metal material, a primer and a finish on the surface after mixing; and finally, packaging and taking off the line of the finished product.
Example 3
Take the example of a 0.6mm oak bark product. Veneering, hot-pressing, balancing and curing the veneer and the base material with the corresponding specification, and cutting the veneer into a plain board after 80-85 hours. Sanding is carried out, and the face is guaranteed to be flat and free of burrs. And (4) sanding and then performing forming rabbet treatment. Drawing after the tongue-and-groove treatment, wherein the depth is 0.3-0.4 mm; performing white processing; then, the metal material, the primer and the finish paint are mixed and uniformly coated on the surface by a roller, and the mass ratio of the metal material to the water-based adhesive is about 1: and 5, fully stirring uniformly by using a stirrer, dispersing uniformly without granulation, adding 2% of water for regulation, immediately sealing the prepared barrel filled with the mixture by using a plastic film after blending, and avoiding long-time contact with air. And (3) after blending, performing roller coating by using automatic roller coating equipment, immediately performing infrared drying at the temperature of about 80-130 ℃ for about 1-5 min after coating, preferably ensuring that the water content of the surface of the whole floor is 6-12%, coating other paints including an adhesive primer, a hardening primer and the like again after finishing, and finally packaging and offline finished products.
The physical and chemical properties of the prepared metal paint solid wood composite floor meet the standard requirements through detection, and part of the properties are shown in table 1.
TABLE 1 properties of metallic lacquered solid wood composite floor
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (9)
1. A production process of a metal lacquered solid wood composite floor comprises the steps of veneering → hot pressing and curing → cutting → molding → archaizing treatment → metal lacquered UV paint coating of primer and finish paint → packaging finished products, wherein the metal lacquered UV paint coating comprises a metal lacquered coloring coating, an adhesive force primer coating, an anti-cracking additional coating, a hard primer coating, a metal lacquered finish paint coating and the like, and is characterized in that:
the metallic paint coloring coating is formed by coating 6-20 g/m of paint on the surface of a plate2The metal lacquer UV primer is formed by infrared curing, the temperature is 80-130 ℃, the drying time is 1-5 min, the water content of the surface of the whole floor after drying is 6-12%, and after the completion, an adhesive primer coating, an anti-cracking and adhesion-increasing coating, a hardening primer coating and the like are sequentially coated;
the metal paint finish coat is coated by 3-8 g/m2The metal lacquer UV finish paint is formed by ultraviolet light curing.
2. The process for producing a metallic-lacquered solid wood composite floor according to claim 1, wherein: the metal paint UV primer is prepared by adding metal powder into a water-based adhesive, fully stirring and uniformly dispersing, wherein the mass ratio of the metal powder to the water-based adhesive is 1: 5-10, and water can be added to adjust a mixture system, and the added water is not more than 1-5% of the total mass of the metal powder and the water-based adhesive.
3. The process for producing a metallic-lacquered solid wood composite floor according to claim 1, wherein: the metal paint UV finish paint is prepared by adding metal powder into the UV finish paint, fully stirring and uniformly dispersing, wherein the mass ratio of the metal powder to the finish paint is 1: 1-10.
4. The process for producing a metallic-lacquered solid wood composite floor according to claim 1, wherein: the prepared metal paint UV primer and metal paint UV finishing coat need to be sealed so as to avoid long-time contact with air.
5. The process for producing a metallic-lacquered solid wood composite floor according to claim 1, wherein: the metal powder is prepared by ball milling, screening and grading aluminum, zinc or an alloy thereof, and has a particle size of 500-2000 meshes, a melting point of 400-800 ℃, and a particle size of 5-50 mu m.
6. The metallic lacquered solid wood composite floor manufactured according to the process of any one of claims 1 to 5.
7. The metallic lacquered solid wood composite floor according to claim 6, wherein: taking a criss-cross multilayer board as a substrate layer, gluing the surface of the substrate layer, attaching a surface layer, arranging other antique treatment layers on the surface layer, and arranging a metal lacquery UV paint layer on the antique layer; the thickness of the base material layer is 10-15 mm, the base material layer is formed by gluing 7-11 layers of hard broad-leaved wood, assembling and hot-pressing the hard broad-leaved wood in a criss-cross arrangement mode according to textures, the surface layer is beech or eucalyptus, the thickness of the surface layer is 9-14.5 mm, and the bottom layer is 0.6-0.8 mm.
8. The metallic lacquered solid wood composite floor according to claim 6, wherein: the thickness of the metal paint UV paint layer is 0.05-0.2 mm.
9. The metallic lacquered solid wood composite floor according to claim 6, wherein: the metal paint UV paint layer is composed of ten UV coatings, namely a metal paint coloring coating, an adhesive force bottom coating mixed layer, an anti-cracking and adhesion-increasing coating, a wear-resistant coating, a hard coating, a metal paint finish coating and the like.
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