A kind of stone moulds imitated wood floor board surface treatment method
Technical field
The present invention relates to floor surface processing technology field, particularly relate to a kind of stone and mould imitated wood floor board surface treatment method.
Background technology
Floor is a requisite part in construction material, along with the raising of the development people's living standard of society is for requirement also gradually more and more higher on floor, traditional marble floor or timber floor are gradually by environmental protection more, lighter and thinner, more wear-resisting, energy water proof fire retardant, noise insulation, the stone of the plurality of advantages such as easy for installation is moulded floor and replaced, but the reason due to people's aesthetic standards often needs to mould floor to stone carries out surface treatment and makes stone mould the floor aesthetic standards meeting people more attractive in appearance, as mould to stone floor colouring add paint make stone mould floor can surface look as solid wooden floor board, more easily be esthetically acceptable to the consumers, also to consider and other process of surface treatment such as floor roller coat finish paint are moulded to stone.
At present stone is moulded to the process for treating surface on floor, all adopt traditional surface treatment method to wood floors to carry out surface treatment mostly, but stone moulds floor and wood floors have very big difference, adopting traditional surface treatment method easily to cause stone to mould floor surface paints rough, floor panel structure is unstable, and floor is moulded for stone and each processing step processing sequence of wood floors often also also exists difference, add each technical parameter in man-hour also not identical etc. technical problem, for above problem, I crosses scientific research personnel and makes great efforts to have provided by continuous research and multiplely mould floor to stone and carry out surface-treated method, but mostly not ideal enough the or process of surface treatment effect too complexity cause product cost very high.
Summary of the invention
The problem to be solved in the present invention be to provide a kind of high-quality, simplify the method that floor surface processes is moulded to stone.
The invention provides a kind of stone for solving the problem and mould imitated wood floor board surface treatment method, described method concrete steps are
Stone moulds imitated wood floor board base material through dust removal machine surface dust, dust removal machine is equipped with dust discharge pipeline, and dust discharge pipeline and dust removal machine junction are equipped with blower fan and dust can be siphoned away;
Stone after dedusting is moulded imitated wood floor board and is adopted roll shaft machine to carry out adhesive agent surface smear, increases conjugation so that the carrying out smoothly of following each technique;
Smear the stone after adhesive agent to mould imitated wood floor board and be cured process through ultraviolet dryer, described ultraviolet drying machine drying temperature is 29.1-29.5 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is undertaken mending geotechnique's work by roll coater, and hollow stone being moulded floor surface is filled up, and makes floor surface smooth, and described benefit soil paint mixes for common priming paint adds powder of lacquer putty for use on;
Stone after mending soil is moulded imitated wood floor board and is cured process by ultraviolet dryer, and described ultraviolet drying machine drying temperature is 31.8-32.3 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out first time sanding surface process by sander, and make the consistent smooth surface of floor thick-ness, sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Preliminary test rejecting surface benefit soil is uneven, the irregular stone of sanding moulds imitated wood floor board;
Imitated wood floor board is moulded through roll coater roller coat heavy bamboo roller coat priming paint through the stone that preliminary test is qualified;
The stone of roller coat overweight bamboo roller coat priming paint is moulded imitated wood floor board and is cured process through ultraviolet dryer, and described ultraviolet drying machine drying temperature is 29.5-29.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out the process of second time sanding surface by sander, make the more consistent surface of floor thick-ness more smooth, sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Stone after sanding moulds imitated wood floor board through the common priming paint of roll coater roller coat one deck, increases floor material hardness;
The stone that roller coat crosses priming paint is moulded imitated wood floor board and is cured process through ultraviolet dryer, and described ultraviolet drying machine drying temperature is 33.1-33.5 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out coloring grounding work through roller coat painting machine, and described background color adds required color priming paint by UV white paint and mixes;
Stone after colouring process is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 30.8-30.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out the preliminary stamp work of roller coat stamp paint by printing machine, and described stamp paint adds required color look essence by UV white paint and mixes;
Stone after preliminary stamp is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 26.9-27.2 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is carried out the work of roller coat stamp paint secondary stamp by printing machine, and described stamp paint adds required color look essence by UV white paint and mixes;
Stone after secondary stamp is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 32.3-32.7 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is entered roll coater via turning mechanism and carry out the work of sanding priming paint roller coat;
The stone that roller coat crosses sanding priming paint is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 31 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is carried out second time inspection, and rejecting paint roller coat is uneven, ultraviolet drying machine drying is defective, stone moulds imitated wood floor board surface irregularity, inaesthetic stone of painting moulds imitated wood floor board;
Mould imitated wood floor board through the stone that secondary check is qualified to enter sander and carry out third time sanding surface process, make the more consistent surface of floor thick-ness more smooth, sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Stone after third time sanding process is moulded imitated wood floor board and is carried out the work of sanding priming paint roller coat by roll coater;
The stone that roller coat crosses sanding priming paint is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 39.5-39.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is entered sander and carry out the 4th subsurface sanding process, make the more consistent surface of floor thick-ness more smooth, sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Imitated wood floor board is moulded to the stone after the 4th subsurface sanding process and carries out third time inspection, reject defective, that stone the moulds imitated wood floor board surface irregularity stone of paint roller coat uneven, ultraviolet dryer solidification and mould imitated wood floor board;
The stone that third time is up to the standards is moulded imitated wood floor board and is carried out surface dust cleaning via dust removal machine, and dust removal machine is equipped with dust discharge pipeline, dust discharge pipeline and dust removal machine junction are equipped with blower fan and dust can be siphoned away;
Mould imitated wood floor board to the stone through dust removal machine dedusting and drench front roller coat work, before described pouring, roller coat paint is normal transparent paint;
The stone be coated with through filtering preliminary roller is moulded operating room that imitated wood floor board enters airtight constant temperature and is carried out finish paint and drench and wash one's hair work, and ensure that stone moulds the resistance to scraped finish of floor surface, described thermostat temperature is 54-55 DEG C;
Drench the stone of washing one's hair through finish paint to mould imitated wood floor board and carry out levelling process through gauze bobbing machine, described gauze bobbing machine is in confined space;
Mould imitated wood floor board through the stone of levelling process to enter ultraviolet dryer and be cured process, described ultraviolet drying machine drying temperature is 38.4-38.5 DEG C;
Imitated wood floor board is moulded to the stone after the solidification of ultraviolet dryer and carries out the 4th inspection, choose qualified products and obtain finished product stone and mould imitated wood floor board.
The invention has the advantages that compared to plate surface treatment method traditionally, six sanding process being simplified is four times, the product obtained high-quality more, improve operating efficiency greatly and saved production cost, obtain the more various product more attractive in appearance of decorative pattern by twice revenue stamp process, by method provided by the invention, floor is moulded to stone and carry out product that surface treatment obtains there is the plurality of advantages such as smooth surface, waterproof, fire-retardant, anti-blade coating, product strength be high, specious, practical.
Detailed description of the invention
Stone moulds imitated wood floor board surface treatment method;
A kind of preferred embodiment, stone moulds imitated wood floor board base material through dust removal machine surface dust, dust removal machine is equipped with dust discharge pipeline, and dust discharge pipeline and dust removal machine junction are equipped with blower fan and dust can be siphoned away;
Stone after dedusting is moulded imitated wood floor board and is adopted roll shaft machine to carry out adhesive agent surface smear;
Smear the stone after adhesive agent to mould imitated wood floor board and be cured process through ultraviolet dryer, described ultraviolet drying machine drying temperature is 29.1-29.5 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is undertaken mending geotechnique's work by roll coater, and described benefit soil paint mixes for common priming paint adds powder of lacquer putty for use on;
Stone after mending soil is moulded imitated wood floor board and is cured process by ultraviolet dryer, and described ultraviolet drying machine drying temperature is 31.8-32.3 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out first time sanding surface process by sander, and sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Preliminary test rejecting surface benefit soil is uneven, the irregular stone of sanding moulds imitated wood floor board;
Imitated wood floor board is moulded through roll coater roller coat heavy bamboo roller coat priming paint through the stone that preliminary test is qualified;
The stone of roller coat overweight bamboo roller coat priming paint is moulded imitated wood floor board and is cured process through ultraviolet dryer, and described ultraviolet drying machine drying temperature is 29.5-29.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out the process of second time sanding surface by sander, and sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Stone after sanding moulds imitated wood floor board through the common priming paint of roll coater roller coat one deck;
The stone that roller coat crosses priming paint is moulded imitated wood floor board and is cured process through ultraviolet dryer, and described ultraviolet drying machine drying temperature is 33.1-33.5 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out coloring grounding work through roller coat painting machine, and described background color adds required color priming paint by UV white paint and mixes;
Stone after colouring process is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 30.8-30.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is carried out the preliminary stamp work of roller coat stamp paint by printing machine, and described stamp paint adds required color look essence by UV white paint and mixes;
Stone after preliminary stamp is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 26.9-27.2 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is carried out the work of roller coat stamp paint secondary stamp by printing machine, and described stamp paint adds required color look essence by UV white paint and mixes;
Stone after secondary stamp is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 32.3-32.7 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is entered roll coater via turning mechanism and carry out the work of sanding priming paint roller coat;
The stone that roller coat crosses sanding priming paint is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 31 DEG C;
Stone after ultraviolet dryer solidification process is moulded imitated wood floor board and is carried out second time inspection, and rejecting paint roller coat is uneven, ultraviolet drying machine drying is defective, stone moulds imitated wood floor board surface irregularity, inaesthetic stone of painting moulds imitated wood floor board;
Mould imitated wood floor board through the stone that secondary check is qualified to enter sander and carry out third time sanding surface process, sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Stone after third time sanding process is moulded imitated wood floor board and is carried out the work of sanding priming paint roller coat by roll coater;
The stone that roller coat crosses sanding priming paint is moulded imitated wood floor board and is entered ultraviolet dryer and be cured process, and described ultraviolet drying machine drying temperature is 39.5-39.9 DEG C;
Stone after the solidification of ultraviolet dryer is moulded imitated wood floor board and is entered sander and carry out the 4th subsurface sanding process, and sander is connected with dust discharge pipeline, dust discharge pipeline and sander junction are equipped with blower fan and dust can be siphoned away;
Imitated wood floor board is moulded to the stone after the 4th subsurface sanding process and carries out third time inspection, reject defective, that stone the moulds imitated wood floor board surface irregularity stone of paint roller coat uneven, ultraviolet dryer solidification and mould imitated wood floor board;
The stone that third time is up to the standards is moulded imitated wood floor board and is carried out surface dust cleaning via dust removal machine, and dust removal machine is equipped with dust discharge pipeline, dust discharge pipeline and dust removal machine junction are equipped with blower fan and dust can be siphoned away;
Mould imitated wood floor board to the stone through dust removal machine dedusting and drench front roller coat work, before described pouring, roller coat paint is normal transparent paint;
The stone be coated with through filtering preliminary roller is moulded operating room that imitated wood floor board enters airtight constant temperature and is carried out finish paint and drench and wash one's hair work, and mould floor surface for stone and set up wear-resistant surface, described thermostat temperature is 54-55 DEG C;
Drench the stone of washing one's hair through finish paint to mould imitated wood floor board and carry out levelling process through gauze bobbing machine, described gauze bobbing machine is in confined space;
Mould imitated wood floor board through the stone of levelling process to enter ultraviolet dryer and be cured process, described ultraviolet drying machine drying temperature is 38.4-38.5 DEG C;
Imitated wood floor board is moulded to the stone after the solidification of ultraviolet dryer and carries out the 4th inspection, choose qualified stone and mould floor.
Described each dust removal machine and the dust flue that each sander is connected are connected with a total dust discharge pipeline composition dust-exbaust system, and described total dust discharge pipeline connects a closed room, and pipeline afterbody has a large fan to be drawn in closed room by dust in pipeline.
A kind of preferred embodiment, matte management step can be set up before the 4th checking procedure, this step is specially: the stone after the solidification of ultraviolet drying plant is moulded imitated wood floor board and carried out finish paint roller coat by roll coater, described finish paint selects 1-9 brightness finish paint according to required dumb light depth, stone roller coat being crossed finish paint moulds floor through ultraviolet dryer solidification process, described ultraviolet drying machine drying temperature is 33.1-33.5 DEG C, sets up the stone that time step can obtain different brightness and moulds imitated wood floor board.