CN1584253A - Substrate plates, decoration of external walls and pre-fabricated screens - Google Patents
Substrate plates, decoration of external walls and pre-fabricated screens Download PDFInfo
- Publication number
- CN1584253A CN1584253A CNA2004100576205A CN200410057620A CN1584253A CN 1584253 A CN1584253 A CN 1584253A CN A2004100576205 A CNA2004100576205 A CN A2004100576205A CN 200410057620 A CN200410057620 A CN 200410057620A CN 1584253 A CN1584253 A CN 1584253A
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- China
- Prior art keywords
- woven fabric
- plate
- cement mortar
- wall
- latex cement
- Prior art date
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- Granted
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 82
- 238000005034 decoration Methods 0.000 title description 12
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 57
- 239000000919 ceramic Substances 0.000 claims abstract description 55
- 239000011083 cement mortar Substances 0.000 claims description 62
- 229920000126 latex Polymers 0.000 claims description 60
- 239000004816 latex Substances 0.000 claims description 60
- 239000000835 fiber Substances 0.000 claims description 26
- 239000012774 insulation material Substances 0.000 claims description 20
- 239000004927 clay Substances 0.000 claims description 19
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000011159 matrix material Substances 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- 235000012241 calcium silicate Nutrition 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 238000003475 lamination Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 229920006328 Styrofoam Polymers 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 229910052602 gypsum Inorganic materials 0.000 claims description 2
- 239000010440 gypsum Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 2
- 239000001095 magnesium carbonate Substances 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 239000008261 styrofoam Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 12
- 239000011414 polymer cement Substances 0.000 abstract 3
- 238000000034 method Methods 0.000 description 19
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000004744 fabric Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000009966 trimming Methods 0.000 description 7
- 239000002585 base Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000002791 soaking Methods 0.000 description 5
- -1 thin plate Substances 0.000 description 5
- 229920002978 Vinylon Polymers 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 239000007767 bonding agent Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002513 implantation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920003008 liquid latex Polymers 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000018199 S phase Effects 0.000 description 1
- 208000034189 Sclerosis Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 208000037805 labour Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
The substrate panel 1 is formed of a laminated body consisting of a non-woven fabric sheet 3 impregnated with a polymer cement 2 on one surface and a ceramic system board layer 4 connected to the opposite side to a side infiltrating the polymer cement of the non-woven fabric sheet. For facing the exterior wall by using the substrate panel 1, the substrate panel 1 is mounted to the wall of the building with the non-woven fabric sheet side as the outside, an adhesion mortar is applied to a polymer cement impregnated surface of the non-woven fabric sheet 3, the exterior facing material can be firmly fixed to the substrate panel by sticking the exterior facing material thereon, and the construction can be carried out within a short period of time.
Description
Technical field
The outer wall trailing that the present invention relates to be used for the substrate panel of building outer wall and used this substrate panel.The invention still further relates to prefabricated (precastconcrete is hereinafter to be referred as the PC) curtain wall that is used for the building outer wall.
Background technology
Generally, outer wall ornament materials such as ceramic tile being installed on the outer wall of building and carrying out the method that outer wall decorates is that composite plate or calcium silicates sheet material etc. is constructed as substrate, net is posted on this base material as reinforcing material, the substrate mortar is coated in the top of it and makes after its sclerosis, adhesive mortar is coated in its top, and bonding outer wall ornament materials.And the sort of with thermal insulation material as base material, the method for engineering thermal insulation also is known outside carrying out when carrying out the outer wall decorative engineering thus.For example, the spy opens and proposes a kind of outer adiabatic job practices of putting up ceramic tile in 2002-220886 number, it be posted in thermal insulation material on the main body external surface that constitutes the building outer wall after, the mortar of sneaking into short fiber is spread upon on the surface of this thermal insulation material, to net thereon overlapping, then, smear the 2nd layer of mortar and the processing of fluffing again, after making mortar curing, with stone bolt net is fixed on the main body, the substrate mortar is spread upon on the 2nd layer of mortar, makes after it solidifies, and coating is puted up mortar, is puted up ceramic tile.
But, because the time with outer wall ornament materials such as the installation of the method before these ceramic tiles, must put up net at the scene, the coated substrates mortar and make its solidify after, apply this numerous operations of bonding mortar thereon again, thereby problem that must the very many labours of cost, in addition need be than the problem of farm labourer's phase.
Open a kind of structure of proposition in flat 11-62168 number the spy, this structure is the cloth and silk that becomes mildewed to be installed on the outside as the face of the putting up side of rebuilding material at last of substrate with forming board such as calcium silicates sheet material, with its base material as last trimming materials such as bonding ceramic tiles.With this base material, be coated in mortar on the cloth and silk that becomes mildewed after, put up last trimming such as ceramic tile material, thus with regard to can will become mildewed the thread segment that becomes mildewed of cloth and silk be applied in the mortar and the effect that produces earth anchor, can improve the bond strength of last trimming material, therefore, have can make last trimming material put up operation advantage simply and easily.But, on this base material, when mortar being coated on the cloth and silk that becomes mildewed, can pushing and become mildewed thread segment and it is done ring, the problem that can not give full play to the earth anchor effect is arranged.
Open the spy and to have proposed a kind of PC curtain wall in 2002-339469 number, it is that a kind of basis wants also in the job practices of PC curtain wall to carry out simply that outer wall is decorated or outer adiabatic requirement, is provided with the PC curtain wall of outer wall decorative cover and outer heat insulating construction in advance.The PC curtain wall that this communique proposes is such structure, promptly, it is on the outside wall surface of panel structure decorative material to be installed; Between above-mentioned decorative material and panel structure, disposing with the back side of this decorative material mutually bonding prevent net and the thermal insulation slab that decorative material disperses, by stopper above-mentioned decorative material is remained on structure on the panel structure.But, just this PC curtain wall to be confined to decorative material aspect the relation on the panel structure be quite wide and thick sheet material (such as thickness of slab is the natural stone slab of 15～30mm or artificial flags etc.) with stopper decorative material being fixed on, and the problem that is unsuitable for putting up many ceramic tiles is arranged.
[patent documentation 1] spy opens 2002-220886 number
[patent documentation 2] spy opens flat 11-62168 number
[patent documentation 3] spy opens 2002-339469 number
Summary of the invention
The present invention makes for the problem that solves above-mentioned prior art existence, and its objective is provides a kind of substrate panel that can make the outer wall decoration process simplify, can make the duration shortening.Above-mentioned outer wall decoration process is meant the first-class operation of outer wall that outer wall ornament materials such as ceramic tile is installed to building.
Another object of the present invention provides a kind of outer wall decoration process that can make building and simplifies, can make the duration to shorten, and can form the substrate panel of outer heat insulating construction or outer posted heat insulating construction simultaneously.
Further object of the present invention provide a kind of can be with the short duration, carry out the outer wall trailing that the outer wall of building is decorated.
Another object of the present invention provides and a kind ofly can form the outer wall that applied the outer heat insulating construction that outer wall decorates, be provided with the adiabatic PC curtain wall of outer wall ornament materials such as ceramic tile and insulation material layer in advance with simple operation.
In order to achieve the above object, the structure of substrate panel of the present invention is to be provided with: make the latex cement mortar be impregnated into non-woven fabric plate in the side surface, the ceramic industry tie-plate layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate.
Wherein, can replace above-mentioned ceramic industry tie-plate layer with thermal insulation material.Promptly, the structure of substrate panel can be to be provided with: make the latex cement mortar be impregnated into non-woven fabric plate in the side surface, the insulation material layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate.
And, the structure of substrate panel can be to be provided with: make the latex cement mortar be impregnated into non-woven fabric plate in the side surface, the ceramic industry tie-plate layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate, and the insulation material layer that engages with the opposite side surfaces of above-mentioned non-woven fabric plate one side on this ceramic industry tie-plate layer.
The above-mentioned latex cement mortar that is impregnated in the non-woven fabric plate is can bring into play good cementability with respect to concrete, clay, ceramic tile etc., and the polymer that is used for this latex cement mortar is to use with the intermiscibility of clay well, and is alkali-proof material.Specifically, can be with acrylate copolymer, ethylene-vinyl acetate copolymer, SBR etc. as above-mentioned polymer.Polymer phase is to be that 20～60 weight portions are just passable with respect to clay 100 weight portions for the mixing ratio of clay.When the ratio of polymer after a little while, the illiquidity when making latex cement mortar liquid immersion in non-woven fabric plate is difficult to soak into, and the non-woven fabric plate after being soaked into by the latex cement mortar becomes excessive firmly, is difficult to batch.On the other hand, when the ratio of polymer is high, cost is improved.Therefore, preferably determine as described above.And the latex cement mortar can be 500～1200g/m to the amounts of saturation of the per unit area that the non-woven fabric plate surface is soaked into
2When amounts of saturation more after a little while, the effect that the latex cement mortar soaks into is just poor, on the other hand, when amounts of saturation is higher, cost is improved, and soaks into non-woven fabric plate behind the latex cement mortar and become excessive firmly, is difficult to batch.Therefore, preferably determine as described above.
Above-mentioned non-woven fabric plate is to use can make that the latex cement mortar is impregnated in its side, opposite side surfaces is to engage with ceramic industry tie-plate layer or insulation material layer with being integral and have alkali-proof.Preferably with respect to its two sides on engage material, can bring into play good earth anchor effect, the fiber space or that the configuration of a plurality of stereo structures ground is arranged on the two sides (form the form in a lot of spaces between with fiber and dispose fiber) is being arranged respectively on the two sides.As the preferred examples of non-woven fabric plate alkali-proof fiber (short fiber, long fibre etc. any one can) is implanted in soaking into that alkali-resistant material constitutes and makes on the material, and the weight of its per unit area is 80～200g/m
2Wherein, to bear implanted fibre strength just can be arbitrarily as long as used matrix material is held, and can use nonwoven, spunbonded type (non-manufacturing) fabric, fabric, paper, thin plate, film etc.Can exemplify out alkali resistance fiber such as polyester, nylon, vinylon, acrylonitrile, polypropylene as materials such as the nonwoven of matrix material thin slice, spunbonded type (non-manufacturing) fabric, fabrics.And can exemplify out alkali resistance resins such as polyester, nylon, vinylon, acrylonitrile, polypropylene as materials such as thin slice, films.The fiber that is installed on the matrix material as implantation can exemplify out alkali resistance fiber such as polyester, nylon, vinylon, acrylonitrile, polypropylene.As long as the length of this fiber and thickness are specified to so just passable, promptly, this fiber is remained on the matrix material by implanting, and have appropriate rigidity on its two sides, can exist with the form of solid just passable, if specifically length is more than the 20mm degree, then in long fibre, the short fiber any can, and preferably thickness is about 10～30 daniers.
Best, the insulation material layer that is used for substrate panel of the present invention is to have insulating characteristics, and be to have suitable intensity, rigidity, therefore preferably constitute by any one foamed thermal insulating in phenolic foam, styrofoam, the polyurethane foam plastic.This insulation material layer can be with bonding agent, will be pre-formed tabular structure and non-woven fabric plate or bonding being integral of ceramic industry tie-plate layer; Also the liquid raw material of foamed thermal insulating manufacturing usefulness can be flow on non-woven fabric plate or the ceramic industry tie-plate layer, directly foaming and molding.The thickness of insulation material layer can suitably be determined according to desired insulating characteristics, be chosen to be 15～60mm usually.
The ceramic industry tie-plate layer that is used for substrate panel of the present invention is to have characteristics such as appropriate rigidity, intensity, flatness, to be suitable for keeping outer wall ornament materials such as ceramic tile, can exemplify out fiber clay plate, clay calcium silicates, calcium silicate board, slag gypsum plank, magnesium carbonate plate, magnesium clay plate etc. as example preferably, and what can enumerate as the example of the best is to be main component with magnesia and silica, and the structure of glass fibre non-woven sheet or glass fiber mesh is being buried on the two sides underground.Rigidity, the intensity of this structure are bigger, and have advantages such as good dimensional stability, heat resistance.Plate that ceramic industry tie-plate layer can will be shaped in advance with bonding agent and bonding being integral of non-woven fabric plate and form, also can flow into the raw material of ceramic industry tie-plate manufacturing usefulness on the non-woven fabric plate after, make its hydration curing and form.The thickness of ceramic industry tie-plate layer can suitably be determined according to characteristic such as desired intensity, rigidity, be chosen to be 3～20mm usually.
Outer wall trailing of the present invention, it is characterized in that, above-mentioned substrate panel is installed on the outer wall section of building in the mode that its face that has soaked into above-mentioned latex cement mortar is in the outside, on the face that has soaked into above-mentioned latex cement mortar, carries out outer wall then and decorate.What wherein, the object lesson of decorating as outer wall can be enumerated is: after the coating bonding mortar, the method for putting up outer wall ornament materials such as ceramic tile; The mortar of the last trimming of coating and the method for decorating as outer wall; Carry out the method for spraying and decorating etc.
The structure of adiabatic PC curtain wall of the present invention is, since a side surface lamination outer wall ornament materials, bonding mortar, the non-woven fabric plate, ceramic industry tie-plate layer, the foamed thermal insulating layer that the latex cement mortar are soaked in engage the surface of a side with this bonding mortar and build layer such as mortar and integrated, and clamping bolt is penetrated into from above-mentioned non-woven fabric plate build screed, in building screed, the end of this clamping bolt is connected with plastic earth anchor.
Best, the latex cement mortar that is used for this thermal insulation PC curtain wall is to have same characteristic with the above-mentioned latex cement mortar that is used for the substrate panel, polymer in the above-mentioned latex cement mortar is good with the intermiscibility of clay, and is to be 20～60 weight portions with respect to clay 100 weight portions with respect to the mixing ratio of clay; Above-mentioned latex cement mortar is 500～1200g/m to the amounts of saturation of the per unit area that the non-woven fabric plate surface is soaked into
2
Best, the non-woven fabric plate that is used for adiabatic PC curtain wall is same with the non-woven fabric plate that is used for above-mentioned substrate panel, alkali-proof fiber is implanted on the matrix material sheet that alkali-resistant material constitutes make, and the weight of its per unit area is 80～200g/m
2
Above-mentioned substrate panel be make an above-mentioned side surface that soaks into the latex cement mortar be in the outside and be installed on the building, to form outer wall, carrying out following outer wall on its surface decorates, i.e. coating is rebuild mortar at last and is carried out outer wall and rebuild at last, or after the coating bonding mortar, put up outer wall ornament materials such as ceramic tile, thereby, can carry out desired decoration to outer wall, operation or operations such as the putting up of such net, the coating of substrate mortar, curing before needn't carrying out, can save operation, the reduction of erection time.And, because the face of coating last trimming mortar or bonding mortar is the structure that the nonwoven top layer is soaked into the latex cement mortar, thereby have good and an adhesion properties last trimming mortar or bonding mortar, can improve speed of application widely, and can help the stability of adhering to of decorative cover widely, the outside wall surface of formation through very over a long time, decorative cover can not peel off, come off.
When the structure that will have insulation material layer during, not only can carry out incrustation, and can form insulation material layer outer wall as above-mentioned substrate panel.Therefore, the substrate panel with insulation material layer is applicable to outer adiabatic job practices or puts up adiabatic job practices outward, owing to used the substrate panel of this structure, thereby can form outer heat insulating construction or put up the outer wall of heat insulating construction outward with the short period.
Because adiabatic PC curtain wall of the present invention is to have outer wall ornament materials and foamed thermal insulating layer, thereby when forming outer wall with it, can form the wall that the outer wall ornament materials is provided in the outer heat insulating construction of outside, can further save operation, reduction of erection time.And, on the outer wall that forms, all fixing to building screed by clamping bolt from non-woven fabric plate, and the face of the coating bonding mortar of non-woven fabric plate is the structure of soaking into the nonwoven top layer with the latex cement mortar, thereby good and cementability bonding mortar arranged, therefore the outer wall ornament materials on surface forms extremely fastening stationary state with building screed, and the stability of adhering to of decorative cover is very big.
Description of drawings
Fig. 1 (a) is the general profile chart of non-woven fabric plate, (b) is the general profile chart that has soaked into the non-woven fabric plate of latex cement mortar, (c) is the general profile chart of the substrate panel of embodiment of the present invention.
Fig. 2 is the general profile chart of representing substrate panel shown in Figure 1 is installed on the outer wall, the surface applied the state of outer wall decoration.
Fig. 3 (a) is the general profile chart of non-woven fabric plate, (b) be the general profile chart that has soaked into the non-woven fabric plate of latex cement mortar, (c) be the general profile chart that ceramic industry tie-plate layer and non-woven fabric plate is carried out the laminated body of lamination, (d) be the general profile chart of the substrate panel of second embodiment of the invention.
Fig. 4 is the general profile chart of expression with the state that substrate panel shown in Figure 3 is installed on the outer wall, surface process outer wall is decorated.
Fig. 5 (a) is a general profile chart of representing the state on the column that substrate panel shown in Figure 3 is installed in with forming outer posted heat insulating construction, (b) is the general profile chart of this substrate panel surface of expression through the state of outer wall decoration.
Fig. 6 is the general profile chart of the adiabatic PC curtain wall of embodiment of the present invention.
Fig. 7 (a) is the general profile chart that expression is used to make the laminated body of adiabatic PC curtain wall shown in Figure 6, (b) be the general profile chart of the surface of this laminated body of expression, (c) be the general profile chart that the state of this laminated body top is built mortar in expression through the state of outer wall decoration.
The specific embodiment
Fig. 1 is the substrate panel 1 of the expression preferred embodiment for the present invention and the schematic diagram of manufacturing sequence thereof.The structure of the substrate surface 1 of section is to possess the non-woven fabric plate 3 that has soaked into latex cement mortar 2 on the side surface shown in Fig. 1 (c), with the ceramic industry tie-plate layer 4 that the opposite side surface of latex cement mortar 2 one sides engages that soaks into of this non-woven fabric plate 3.In the present embodiment, as non-woven fabric plate 3, shown in Fig. 1 (a), adopted on the matrix material 3a such as fiber 3b such as vinylon implantation spunbonded type (non-woven) fabric, fiber 3b is in the structure on two sides with the form of solid.In order to make this substrate surface 1, prepare the non-woven fabric plate 3 shown in Fig. 1 (a) earlier, then, liquid latex cement mortar is coated on the side of this non-woven fabric plate 3 and makes its curing, shown in Fig. 1 (b), formation makes latex cement mortar 2 be impregnated into state on the side of non-woven fabric plate 3, after this, make with the opposite side of latex cement mortar one side of soaking into of this non-woven fabric plate 3 and up this non-woven fabric plate 3 is put in the finishing die (not expression among the figure), the raw material of ceramic industry tie-plate manufacturing usefulness is flow on the above-mentioned non-woven fabric plate, make its aquation and solidify.Make the substrate panel 1 shown in Fig. 1 (c) thus.On the substrate panel 1 that makes, the fiber 3b that constitutes non-woven fabric plate 3 is in the form that is embedded in the ceramic industry tie-plate layer 4, by its earth anchor effect the bond strength between non-woven fabric plate 3 and the potter's tie-plate layer 4 is become greatly.The ceramic industry tie-plate that ceramic industry tie-plate layer 4 can be in advance will be shaped with bonding agent is posted on the non-woven fabric plate 3 and forms.
Below, the using method of this substrate panel 1 is described.In Fig. 2, with earth anchor 6a such as plastic earth anchor and clamping bolt 6b substrate panel 1 is installed on the main body 5 of formation outer wall of buildings such as building, making non-woven fabric plate 3 sides be in ground, the outside installs then, bonding mortar 7 is coated on the surface (having soaked into the one side of latex cement mortar on the non-woven fabric plate) of this substrate panel 1, puts up outer wall ornament materials 8 such as ceramic tile thereon.Arrive this, finish the outer wall decoration process.Like this owing to use this substrate panel 1, thereby the net that must carry out before just needn't carrying out put up operation, substrate mortar coating operation, can make the duration shortening.And, because on the wall that makes, after being coated in bonding mortar on the non-woven fabric plate surface of having soaked into the latex cement mortar, put up outer wall ornament materials 8, thereby the effect of the earth anchor that can form by the good adhesion properties between latex cement mortar and the bonding mortar and by the lip-deep fiber 3b (with reference to Fig. 1) that is in non-woven fabric plate 3 three-dimensionally, the bonding mortar and non-woven fabric plate 3 utmost points is securely bonding, make outer wall ornament materials 8 or bonding mortar 7 can not peel off for a long period of time, come off.
Below, the substrate panel of second embodiment is described.Fig. 3 is the substrate panel 10 of expression second embodiment and the schematic diagram of manufacturing sequence thereof.The structure of the substrate surface 10 of section is to possess the non-woven fabric plate 3 that has soaked into latex cement mortar 2 on the side surface shown in Fig. 3 (d), with the ceramic industry tie-plate layer 4 that the opposite side surface of latex cement mortar 2 one sides engages that soaks into of this non-woven fabric plate 3, and the foamed thermal insulating layer 11 that engages of a side surface opposite with non-woven fabric plate 3 one sides of this ceramic industry tie-plate layer 4.It is identical with the substrate panel 1 of embodiment shown in Figure 1 being used for the non-woven fabric plate 3 of this substrate panel 10 and the laminated body 1A of ceramic industry tie-plate layer 4 in fact.For the substrate panel 10 shown in the shop drawings 3 (d), with the manufacture method of substrate panel 1 shown in Figure 1 similarly, prepare the non-woven fabric plate 3 shown in Fig. 3 (a) earlier, then liquid latex cement mortar is coated on the side of this non-woven fabric plate 3 and makes its curing, thus shown in Fig. 3 (b), formation makes latex cement mortar 2 soak into the state of a side of non-woven fabric plate 3, after this, make with the opposite side of latex cement mortar side of soaking into of this non-woven fabric plate 3 and up this non-woven fabric plate 3 is put in the finishing die, the raw material of ceramic industry tie-plate manufacturing usefulness is flow on the above-mentioned non-woven fabric plate, make its aquation and solidify, make the laminated body 1A of non-woven fabric plate 3 shown in Fig. 3 (c) and ceramic industry tie-plate layer 4 lamination all-in-one-piece laminated construction thus.After this this laminated body 1A is put in the finishing die up with ceramic industry flaggy 4 one sides, flowing into the foamed thermal insulating production of raw material for use on it and making its solidified forming is desired shape.Just can make the substrate panel 10 shown in Fig. 3 (d) thus.
Because this substrate panel 10 has foamed thermal insulating layer 11, thereby can be used for outer adiabatic job practices and put up any one method such as adiabatic job practices outward.Below, the using method of the substrate panel in each job practices is described respectively.Fig. 4 is the example that expression is used for substrate panel 10 outer adiabatic job practices.Earlier the mode that is in the outside with non-woven fabric plate 3 one sides with earth anchor 6a such as plastic earth anchor and clamping bolt 6b is installed in substrate panel 10 on the main body 5 of formation outer wall of building such as building.Then, bonding mortar 7 is coated on the surface (having soaked into the one side of latex cement mortar on the non-woven fabric plate) of this substrate panel 10, puts up outer wall ornament materials 8 such as ceramic tile thereon.Arrive this, finish the formation and the outer wall decoration process of outer heat insulating construction.Like this, owing to use this substrate panel 10, thereby just needn't carry out the former thermal insulation material that must carry out and put up operation, operation and substrate mortar coating operation to net is puted up in its top can make the duration shorten significantly.And, because after on the wall that makes, with bonding mortar 7, being coated on the non-woven fabric plate surface of having soaked into the latex cement mortar, put up outer wall ornament materials 8, thereby can be by good adhesion properties between latex cement mortar and the bonding mortar and the earth anchor effect that forms by the lip-deep fiber 3b (with reference to Fig. 3) that is in non-woven fabric plate 3 three-dimensionally, the bonding mortar 7 and non-woven fabric plate 3 utmost points is securely bonding, make outer wall ornament materials 8 or bonding mortar 7 can not peel off for a long period of time, come off.
Fig. 5 is that expression is used for the outer example of putting up adiabatic job practices with substrate panel 10.Shown in Fig. 5 (a), be in ground, the outside with fixture 17 with non-woven fabric plate 3 one sides substrate panel 10 is installed on the outside, houses such as pillar 16 of the column 16 of building, big intercolumniation earlier.Then, shown in Fig. 5 (b), bonding mortar 7 is coated on the surface (face that soaks into the latex cement mortar of non-woven fabric plate) of this substrate panel 10, outer wall ornament materials 8 such as ceramic tile are puted up thereon.Outer put up adiabatic operation and outer wall decoration process leave it at that.Like this, because with this substrate panel 10, thereby the thermal insulation material installation exercise that must carry out before just needn't carrying out, operation and the substrate mortar of putting up net apply operation, can make the duration shortening.And, owing to put up outer wall ornament materials 8 after on the wall that makes, bonding mortar 7 being coated on the non-woven fabric plate surface of having soaked into the latex cement mortar, thereby can be by the good adhesion properties between latex cement mortar and the bonding mortar and by be in the earth anchor effect that non-woven fabric plate 3 lip-deep fiber 3b (with reference to Fig. 3) form three-dimensionally, the bonding mortar 7 and non-woven fabric plate 3 utmost points is securely bonding, make outer wall ornament materials 8 or bonding mortar 7 can not peel off for a long period of time, come off.
Though in the illustrated job practices of Fig. 2, Fig. 4, Fig. 5, any one method all is to put up outer wall ornament materials 8 after being coated in bonding mortar on the surface of substrate panel 1,10, but, outer wall decoration mode is not limited thereto, can carry out suitable change, for example, can will rebuild at last on the surface that mortar is coated to substrate panel 1,10 and decorate, perhaps carry out spray paint and form outer wall and decorate as outer wall.Even under these occasions, owing to all be that the non-woven fabric plate that soaks into the latex cement mortar is rebuild mortar coating or spray paint at last, thereby decorative cover has the good stability of adhering to, and can sur-face peeling not take place in the long term or comes off.
On the substrate panel 10 shown in Fig. 3 (d), between non-woven fabric plate 3 and foamed thermal insulating layer 11, disposing ceramic industry tie-plate layer 4, this ceramic industry tie-plate layer 4 has intensity, the rigidity that can increase substrate panel 10, the advantage that can increase fireproof heat-insulating simultaneously, but, have under the occasions such as abundant intensity, rigidity at foamed thermal insulating layer 11, also ceramic industry tie-plate layer 4 can be omitted, make the structures that foamed thermal insulating layer 11 is directly engaged with non-woven fabric plate 3.
Below, the adiabatic PC curtain wall of the preferred embodiment for the present invention is described.Fig. 6 is the general profile chart of adiabatic PC curtain wall 20.The structure of this thermal insulation PC curtain wall 20 is that surface since a side is with outer wall ornament materials 8 such as ceramic tiles; Bonding mortar 7; The non-woven fabric plate 3 that joins on the surface of side with this bonding mortar, soaked into by the latex cement mortar; Ceramic industry tie-plate layer 4; Foamed thermal insulating layer 11; And setting PC and be laminated into one with the screed 22 etc. of building of reinforcing bar 21, and clamping bolt 6b penetrates into from non-woven fabric plate 3 and builds screed 22, and the end of this clamping bolt 6b is connected with earth anchor 6a such as plastic earth anchor in building screed 22.Wherein, the substrate panel 10 with embodiment shown in Figure 3 is identical in fact for the laminated body 10A that is made of non-woven fabric plate 3, ceramic industry tie-plate layer 4 and foamed thermal insulating layer 11.
The manufacture method of the adiabatic curtain wall 20 of this PC then, is described.Earlier shown in Fig. 7 (a), the laminated body 10A that preparation is made of non-woven fabric plate 3, ceramic industry tie-plate layer 4 and foamed thermal insulating layer 11 (the substrate panel 10 with embodiment shown in Figure 3 is identical in fact), make clamping bolt 6b connect this laminated body 10A and install, earth anchor 6a is connected with the end of foamed thermal insulating layer 11 1 side.Then, shown in Fig. 7 (b), bonding mortar 7 is coated on the surface of non-woven fabric plate 3 one sides of having soaked into the latex cement mortar on this laminated body 10A, outer wall ornament materials 8 such as ceramic tile are posted on it.After this, shown in Fig. 7 (c), this laminated body 10A is put in the finishing die 25 in foamed thermal insulating layer 11 side mode up, set thereon with reinforcing bar 21 PC after, build mortar, make and build screed 22 and become one.Form the adiabatic PC curtain wall 20 of section structure shown in Figure 6 to this.
On the adiabatic PC curtain wall 20 that makes, outer wall ornament materials 8 form by bonding mortar 7 with the side fastening of soaking into the latex cement mortar of non-woven fabric plate 3 the structure of fixing; And formed in the outside that is provided with this outer wall ornament materials 8 and built the structure that has foamed thermal insulating layer 11 between the screed 22.Therefore, the outer wall of the building that forms by using this thermal insulation PC curtain wall just can form the wall of the outer heat insulating construction of outer wall ornament materials outside securely being installed in, and compares with the occasion of above-mentioned substrate panel 1,10, can save operation more, the duration is shortened.
Substrate panel of the present invention can be used for RC and the SRC building based on building, upgrade set residential building etc., also can be used for decorating based on the outer wall of all buildings such as the wooden structures building of tenement-houses such as one family dwelling or low story dwelling or light weight steel building thing, and, the substrate panel that is provided with insulation material layer can also be used for respect to the outer adiabatic job practices of these buildings and put up adiabatic job practices outward, thus, reduction of erection time significantly.And adiabatic PC curtain wall of the present invention can be used for the PC job practices same with former PC curtain wall, therefore further reduction of erection time.
Claims (12)
1. a substrate panel is characterized in that, is provided with: make the latex cement mortar be impregnated into non-woven fabric plate in the side surface, the ceramic industry tie-plate layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate.
2. a substrate panel is characterized in that, is provided with: make the latex cement mortar be impregnated into non-woven fabric plate in the side surface, the insulation material layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate.
3. substrate panel, it is characterized in that, be provided with: make the latex cement mortar be impregnated into nonwoven in the side surface, the ceramic industry tie-plate layer that engages with the opposite side surfaces of having soaked into latex cement mortar one side on this non-woven fabric plate, and the insulation material layer that engages with opposite side surfaces on this ceramic industry tie-plate layer with above-mentioned non-woven fabric plate one side.
4. as claim 1,2 or 3 described substrate panels, it is characterized in that, polymer in the above-mentioned latex cement mortar is the polymer good with the intermiscibility of clay, and is to be 20～60 weight portions with respect to clay 100 weight portions with respect to the mixing ratio of clay; Above-mentioned latex cement mortar is 500～1200g/m to the amounts of saturation of the per unit area that the non-woven fabric plate surface is soaked into
2
5. as any described substrate panel in the claim 1～4, it is characterized in that above-mentioned non-woven fabric plate is implanted in alkali-proof fiber on the matrix material sheet that alkali-resistant material constitutes and makes, the weight of its per unit area is 80～200g/m
2
6. as claim 2 or 3 described substrate panels, it is characterized in that above-mentioned insulation material layer is to constitute with any one foamed thermal insulating in phenolic foam, styrofoam, the polyurethane foam plastic.
7. as claim 1 or 3 described substrate panels, it is characterized in that above-mentioned ceramic industry tie-plate layer is with any one formation in fiber clay plate, clay calcium silicates, calcium silicate board, slag gypsum plank, magnesium carbonate plate, the magnesium clay plate.
8. as claim 1 or 3 described substrate panels, it is characterized in that above-mentioned ceramic industry tie-plate layer is to be main component with magnesia and silica, the structure of glass fibre non-woven or glass fiber mesh is being buried on the two sides underground.
9. outer wall trailing, it is characterized in that, any described substrate panel in the claim 1～8 is installed on the outer wall section of building in the mode that its face that has soaked into above-mentioned latex cement mortar is in the outside, on the face that has soaked into above-mentioned latex cement mortar, carries out outer wall then and decorate.
10. adiabatic PC curtain wall, it is characterized in that, since a side surface lamination outer wall ornament materials, bonding mortar, the non-woven fabric plate, ceramic industry tie-plate layer, the foamed thermal insulating layer that the latex cement mortar are soaked in engage the surface of a side with this bonding mortar and build screed and integrated, and clamping bolt is penetrated into from above-mentioned non-woven fabric plate build screed, in building screed, the end of this clamping bolt is connected with plastic earth anchor.
11. adiabatic PC curtain wall as claimed in claim 10, it is characterized in that, polymer in the above-mentioned latex cement mortar is the polymer good with the intermiscibility of clay, and with respect to clay relative mixing ratio be to be 20～60 weight portions with respect to clay 100 weight portions; Above-mentioned latex cement mortar is 500～1200g/m to the amounts of saturation of the per unit area that the non-woven fabric plate surface is soaked into
2
12., it is characterized in that above-mentioned non-woven fabric plate is implanted in alkali-proof fiber on the matrix material sheet that alkali-resistant material constitutes and makes as claim 10 or 11 described adiabatic PC curtain walls, the weight of its per unit area is 80～200g/m
2
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003299326A JP4033078B2 (en) | 2003-08-22 | 2003-08-22 | PC curtain wall |
| JP299326/2003 | 2003-08-22 | ||
| JP299326/03 | 2003-08-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1584253A true CN1584253A (en) | 2005-02-23 |
| CN1329605C CN1329605C (en) | 2007-08-01 |
Family
ID=34404577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100576205A Expired - Fee Related CN1329605C (en) | 2003-08-22 | 2004-08-20 | Substrate plates, decoration of external walls and pre-fabricated screens |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP4033078B2 (en) |
| KR (1) | KR100777844B1 (en) |
| CN (1) | CN1329605C (en) |
| TW (1) | TW200512347A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102134899A (en) * | 2011-01-18 | 2011-07-27 | 霍春刚 | Color stone flexible building inner and outer wall veneer and manufacturing method thereof |
| CN104131677A (en) * | 2014-08-19 | 2014-11-05 | 广西启利新材料科技股份有限公司 | Method for preparing laminated boards by rock slices |
| CN114908903A (en) * | 2022-03-14 | 2022-08-16 | 中建二局装饰工程有限公司 | Northern Shaanxi style curtain wall modeling |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5320814B2 (en) * | 2008-05-19 | 2013-10-23 | 株式会社大林組 | Method for manufacturing sheet-like member for joining, and surface treatment method for concrete frame |
| CN103195208B (en) * | 2013-04-28 | 2015-03-25 | 烟台同化防水保温工程有限公司 | Multifunctional interface polymer cement sheet and manufacturing method thereof |
| CN107419879A (en) * | 2017-04-17 | 2017-12-01 | 上海华唐装饰集团有限公司 | Polystyrene foam composite decorative striated board modeling structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4554769A (en) * | 1983-03-24 | 1985-11-26 | Ina Seito Co., Ltd. | Adhesive-backed tile panels and method for installation thereof |
| JPS6467118A (en) * | 1987-09-07 | 1989-03-13 | Iseki Agricult Mach | Rush receiving frame of rush mower |
| JPH1162168A (en) * | 1997-08-12 | 1999-03-05 | Ohbayashi Corp | Molded board for substrate |
| JP4449129B2 (en) * | 1999-12-21 | 2010-04-14 | 日東紡績株式会社 | Non-woven fabric and unit tile |
| JP2002220886A (en) * | 2001-01-24 | 2002-08-09 | Inax Corp | Tiling heat insulating construction method |
| JP2002339469A (en) * | 2001-03-08 | 2002-11-27 | Takahashi Curtain Wall Kogyo Kk | Precast concrete panel and its manufacturing method |
| JP2003033904A (en) * | 2001-05-17 | 2003-02-04 | Toyo Chemitec Co Ltd | Joint filler and method for tile work, and manufacturing method for concrete panel |
-
2003
- 2003-08-22 JP JP2003299326A patent/JP4033078B2/en not_active Expired - Fee Related
-
2004
- 2004-08-02 KR KR1020040060824A patent/KR100777844B1/en not_active IP Right Cessation
- 2004-08-16 TW TW093124530A patent/TW200512347A/en unknown
- 2004-08-20 CN CNB2004100576205A patent/CN1329605C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102134899A (en) * | 2011-01-18 | 2011-07-27 | 霍春刚 | Color stone flexible building inner and outer wall veneer and manufacturing method thereof |
| CN104131677A (en) * | 2014-08-19 | 2014-11-05 | 广西启利新材料科技股份有限公司 | Method for preparing laminated boards by rock slices |
| CN114908903A (en) * | 2022-03-14 | 2022-08-16 | 中建二局装饰工程有限公司 | Northern Shaanxi style curtain wall modeling |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100777844B1 (en) | 2007-11-21 |
| TW200512347A (en) | 2005-04-01 |
| KR20050020607A (en) | 2005-03-04 |
| CN1329605C (en) | 2007-08-01 |
| JP2005068782A (en) | 2005-03-17 |
| JP4033078B2 (en) | 2008-01-16 |
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