CN1516634A - Anvil for friction stir welding high temp materials - Google Patents

Anvil for friction stir welding high temp materials Download PDF

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Publication number
CN1516634A
CN1516634A CNA028118162A CN02811816A CN1516634A CN 1516634 A CN1516634 A CN 1516634A CN A028118162 A CNA028118162 A CN A028118162A CN 02811816 A CN02811816 A CN 02811816A CN 1516634 A CN1516634 A CN 1516634A
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CN
China
Prior art keywords
chopping block
friction stir
chemical property
core
stir weld
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Granted
Application number
CNA028118162A
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Chinese (zh)
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CN1304160C (en
Inventor
斯科特・M・帕克
斯科特·M·帕克
・W・纳尔逊
特蕾西·W·纳尔逊
D・索伦森
卡尔·D·索伦森
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Brigham Young University
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Brigham Young University
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Publication date
Priority claimed from US10/161,295 external-priority patent/US7210610B2/en
Priority claimed from US10/171,272 external-priority patent/US6732901B2/en
Application filed by Brigham Young University filed Critical Brigham Young University
Publication of CN1516634A publication Critical patent/CN1516634A/en
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Publication of CN1304160C publication Critical patent/CN1304160C/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/06Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for positioning the molten material, e.g. confining it to a desired area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping

Abstract

A friction stir welding anvil (14) and method of producing a friction stir welding anvil (14) that precludes diffusion or mechanical bonding of the anvil to the work pieces (10A, 10B) are provided. The alternatives for producing such an anvil comprise coating the anvil with diffusion barriers such as oxides, nitrides, intermetallics, and/or refractory metals; manufacturing an anvil either completely or partially from the same; or placing a coating (26) of such materials in the form of a thin sheet or a powder between the anvil (14) and the work pieces (10A, 10B). The anvil (14) disclosed herein exhibits high strength and hardness even at elevated temperatures, such as those greater than 800 DEG C, so as to prevent the anvil (14) from mechanically or diffusion bonding to the work pieces (10A, 10B) and so as to minimize, or eliminate altogether, anvil deformation.

Description

The chopping block that is used for the friction stir weld high-temperature material
Technical field
The present invention relates to friction stir weld, more particularly, relate to the chopping block that is used in the friction rabbling welding termination process, this chopping block is coated with a kind of material or forms with this material manufacturing, when friction stir weld high-temperature material or workpiece, this material can resist chopping block distortion and prevent between chopping block and friction rabbling welding bonding tool or the workpiece diffusion in conjunction with or mechanical bond.
Background of invention
Friction welding is used for many years in the welding industrial circle.For example, force together and will produce heat during simultaneously toward the rightabout rotation and cause the end plasticizing of pipe and combine when the end of two pipes.Stopping the pipe rotation fast can make two pipes fuse together.
On the other hand, friction stir weld is a kind of newer technology relatively, and it is elaborated in the U.S. Patent No. 5,460,317 of issue on October 24 nineteen ninety-five first.Friction stir weld is included in two workpiece and is in contact with one another a place a non-fus friction rabbling welding bonding tool that has the moulding sound end is pressed on two workpiece.When it was pressed on two workpiece, the periodic motion meeting of the sound end of instrument produced heat.The sound end of instrument enters or is inserted into the plasticized region that is generated by the sound end friction in two workpiece.Then sound end moves to the zone that two workpiece adjoin each other lentamente, thereby makes the zone between two pipes below the sound end to solidify together.
Friction stir weld has many good qualities.In friction stir weld, can not be exposed to combustion product comprising the material that is heated.This can reduce in the workpiece because the chemical change that the interface between workpiece and instrument and the byproduct thereof causes.Another advantage of friction stir weld is that can the not become temperature that produces with traditional welding processing of the temperature of workpiece is the same high, even also be like this in heat affected zone.This temperature that has reduced can weaken because the oxidation of the workpiece that ambient air causes, thereby has reduced the needs that inert atmosphere is provided at the place, welding position.
Because the wearing and tearing of sound end, the friction stir weld Conventional cap is in the welding low melting material, as aluminium alloy, copper alloy, plumbous magnesium alloy etc.The steel backing supporting or the chopping block of use standard can connect these materials effectively.But technical recent advancement makes friction stir weld can be used for nonweldable material comparatively robust, former.
So-called in order to connect some as " high-temperature materials " such as steel, stainless steel, nickel alloy or titanium alloys, must adopt higher temperature, use stronger power.Temperature that these are higher and stronger power have produced new problem.For example, so high temperature can cause workpiece diffusion combination or be mechanically coupled on the chopping block.And the friction stir weld of high temperature workpiece may cause unwanted and extra chopping block distortion.
The present trend in this area is to avoid the complete penetration of sound end when connecting high-temperature material, with reduce the workpiece diffusion in conjunction with or be mechanically coupled to possibility on the chopping block.Yet if only penetration is in seam on a small quantity for sound end, only some is heated and engages seam so, and such welding is just firm like that when penetration advances seam region fully not as the welding quilt.In addition, material is not plastified on whole welding line fully, causes that the welding region on the part surface is the joint welding state, in this zone, partly overlap onto on the material of adjacent workpieces from the material on the workpiece, rather than combination fully with it.The defective of this welding is always not conspicuous, perhaps always can not find out in checking early stage at least.
The recent tendency of this area is the welding that obtains complete penetration.A lot of inventions relate to chopping block or workpiece increases chamfering or groove.(referring to U.S. Patent No. 5,611,479 and 5,769,306).In addition, a lot of patents efforts be made so that the degree of depth of controlling pin with feedback control system, thus the degree of control penetration.(referring to U.S. Patent No. 6,168,066 and 6,173,880).
U.S. Patent No. 6,168,066 includes a ceramic sensor element sheet, and it is used for perception magnetic field and eddy current and controls the degree of depth of magnetic friction agitation welding tool in softer nonmagnetic substance.
Therefore, all be the progress of this area even improve prior art or adopt other technology to replace prior art.
Summary of the invention
Some embodiments of the present invention provide a kind of friction stir weld chopping block, and when friction stir weld, it has formed one deck diffusion barrier between workpiece and chopping block.
Some embodiments of the present invention provide a kind of improved friction stir weld chopping block, and it can weld those and be commonly referred to be " rigidity " and the material and the workpiece that are difficult to weld with traditional friction stir weld chopping block.
Further, some embodiments of the present invention provide a kind of friction stir weld chopping block that has improved, it fully penetration weld the material that those are difficult to come with traditional friction stir weld chopping block friction stir weld at present.
Some embodiments of the present invention provide a kind of friction stir weld chopping block that has improved, and when friction stir weld high temperature workpiece and the material, it can prevent the routine distortion that causes because of chopping block.
Some embodiments of the present invention provide a kind of friction stir weld chopping block, and when friction stir weld, it can prevent the diffusion combination between workpiece and the chopping block.
In addition, some embodiments of the present invention provide a kind of friction stir weld chopping block, and when friction stir weld, it can prevent the mechanical bond between workpiece and the chopping block.
Some embodiments of the present invention provide a kind of friction stir weld chopping block, and it is coated with the inactive material of at least a chemical property or forms with this material manufacturing, and this material has formed one deck diffusion barrier between workpiece and chopping block.
In addition, some embodiments of the present invention provide the multiple material that can be used for applying or making chopping block, to obtain than the higher performance of current friction stir weld chopping block.
To those skilled in the art, the further feature and advantage of invention are conspicuous on the basis of understanding following detailed description in conjunction with the accompanying drawings.
In a kind of preferred forms, a system is provided, wherein the friction stir weld chopping block forms with the inactive material manufacturing of a kind of chemical property, for example oxide, nitride, carbide or silicate.In this embodiment, chopping block is flat board or turntable normally, and it is holding workpieces when friction stir weld.Except being made the chopping block by above-mentioned material, the inactive material of also available in addition chemical property applies chopping block.
Be some other methods of using or make chopping block with the material of quoting previously below.In one embodiment, chopping block forms by directly the inactive material of chemical property being sprayed to make on the metal chopping block.In addition, chopping block also can be coated with by chemical deposition or vapor deposition and be covered with the inactive material of chemical property.Chopping block also can be coated with by anodic oxidation or ion beam sintering and be covered with the inactive material of chemical property.Further, chopping block can also be that a complete liner of being made up of the inactive material of chemical property or chopping block can also be coated with and be covered with the inactive material of pulverous chemical property.Further, chopping block can also be coated with by slurry and be covered with the inactive material of pulverous chemical property.In addition, can be by producing and coming to be covered with the inactive material of chemical property for chopping block is coated with in conjunction with the inactive material of chemical property, this generation and combination are by reaction or change simultaneous.
According to the embodiment of the present invention, the geometry of chopping block or profile can change in order to realize more objectives, and prerequisite is that chopping block to small part has applied the inactive material of chemical property or is made up of the inactive material of chemical property.In addition, according to the embodiment of the present invention, the inactive coating of any chemical property, comprise with as second or oxygen, nitrogen, carbon or the silicon of three elements combine the metal that forms oxide, nitride, carbide or silicate respectively, all improved the performance of chopping block.
Further, according to the embodiment of the present invention, comprise the inactive coating of any chemical property of the inactive material of chemical property,, all improved the performance of chopping block such as but not limited to diamond.
The principle of embodiment of the present invention makes in the process of some materials of friction stir weld penetration fully, this is because instrument does not cling chopping block or workpiece, thereby has improved welding, wherein, the unavailable traditionally friction stir weld of these materials is as steel, titanium and other high-temperature material.
These and other feature and advantage of the present invention will be set forth out below, perhaps become more obvious in the explanation of back and appended claims.Wherein, these feature and advantage can realize and obtain by those apparatuses pointed out in appended claims especially and combination.Further, the feature and advantage of invention can be learnt by application invention, perhaps become apparent by the explanation of setting forth hereinafter.
Brief description of drawings
Mode and other characteristics of the present invention and advantage in order to obtain above to narrate provide a more detailed description of the present invention with reference to specific implementations, and embodiment is set forth in the accompanying drawings.Be to be understood that accompanying drawing only describes typical embodiment of the present invention, therefore, can not be considered to the restriction to invention scope, the present invention will describe and explain bells and whistles and details by adopting accompanying drawing, wherein:
Fig. 1 is the viewgraph of cross-section that a width of cloth is represented surface to be welded, and wherein figure comprises two faying faces of workpiece and supporting chopping block;
Fig. 2 is the viewgraph of cross-section that another width of cloth is represented surface to be welded, and expression friction rabbling welding bonding tool is worked in workpiece;
Fig. 3 describes the viewgraph of cross-section with the surface after traditional chopping block welding;
Fig. 4 describes the viewgraph of cross-section with the surface after the embodiments of the present invention welding disclosed herein;
Fig. 5 represents a width of cloth viewgraph of cross-section, and this view has been described surface to be welded and further described the diffusion barrier of a coating on chopping block; And
Fig. 6 is still the viewgraph of cross-section that another width of cloth is represented surface to be welded and chopping block, and this chopping block is made up of an inertia diffusion barrier.
Detailed description of preferred embodiment
Referring now to accompanying drawing, wherein give different elements of the present invention with different figure notations, wherein description of the invention makes those skilled in the art can make and use the present invention.Be to be understood that following description only is the demonstration of the principle of the invention, should not be considered dwindling the claims scope.
Some embodiments of the present invention disclosed herein are used for the complete or local penetration that welds in friction stir weld high-temperature material such as stainless process.Along with the new progress of the instrument that in friction stir weld equipment and processing, uses, have than the higher different materials of fusing point that uses in the past and can successfully carry out friction stir weld.Make between workpiece and supporting, a diffusion barrier must be arranged in conjunction with high-temperature material or the required HTHP of workpiece so that eliminate the diffusion combination between the workpiece and prevent the chopping block distortion.Experiment discloses when participating in the friction stir weld high-temperature material, and diffusion combination, mechanical bond and distortion occur between workpiece and tradition or the standard steel chopping block.Therefore, present embodiment described here prevents that chopping block is attached on the workpiece like this in the friction rabbling welding termination process, and if can not eliminate the chopping block distortion fully and also the chopping block distortion be reduced to minimum.
In specification and claim, term " high-temperature material " is meant that those are difficult for using traditional friction rabbling welding bonding tool to carry out the synthetic or the workpiece of friction stir weld.These synthetics for example but are not limited only to steel, stainless steel, nickel alloy and titanium alloy.When the friction stir weld above-mentioned material, temperature surpasses 1300 degrees centigrade, and it is very typical that pressure surpasses 10 tons.
Fig. 1 shows the cross-sectional view that passes surface to be welded, and two workpiece and a supporting chopping block 14 are shown.Figure shows that welded plate 10A and 10B interconnect at seam 12 places.
Fig. 2 represents a friction rabbling welding bonding tool 22 and welded plate 10A and 10B.Pin 16 is plastifying material and welded plate frictionally.When engaging high-temperature material, the regulation of this area is to avoid complete penetration to stay not coupling part 18 of the next one.Yet the result of this penetration deficiency has a cross section 24, and as shown in Figure 3, wherein the bottom of weld seam 18 is difficult to find by simple inspection whether weld seam is complete.
Fig. 4 represents a cross section 24 according to the weld seam of the principle joint of embodiment of the present invention.Expressed a coated chopping block 14, it allow complete penetration and do not make workpiece diffusion in conjunction with or be mechanically coupled to the danger of chopping block.This chopping block can scribble a kind of inert material of resisting the diffusion combination.
In one embodiment, used the flat rectangle chopping block of a spraying.Fig. 5 represents the viewgraph of cross-section of the chopping block of such band coating.Shown in chopping block comprise a traditional steel core 28, it is sprayed with a kind of inertia coating 26 with opposing diffusion combination.
According to the present invention, chemical vapour desposition is a kind of alternative method that is used for deposition materials on traditional firm core.These materials comprise, for example but be not limited only to carbide, nitride, oxide and silicate.
The inert coatings that Fig. 5 represents for example by powder coated processing, can be applied on traditional firm core.Before workpiece being in place the preparation friction stir weld, a kind of inert powder is spread on the existing steel chopping block.Along with workpiece was crossed over chopping block, powder coated is in the workpiece bottom and resist combination.
Coating among Fig. 5 also can apply by anodic oxidation.Therefore, chopping block is suspended in the electrolyte as anode, has electric current to flow through this chopping block.Oxygen that this processing produces at anode surface and the metal formation oxide layer that reacts.
Fig. 6 has illustrated a chopping block of being made up of inert material 26 fully.Embodiment comprises the use of such chopping block as liner.
A kind of alternative embodiment of chopping block includes, but not limited to a rotatable cylinder of level or roller.This geometry and other geometry all are included in the scope of embodiment of the present invention.
This covering of the present invention or comprise the chopping block of inertia chemical substance and conventional art far from because the expensive and economic pressures of friction rabbling welding joint, conventional art does not allow to attempt in a large number the complete penetration under the high-temperature material.
Though coating may not can typically prevents the distortion of chopping block when chopping block is made up of all types of materials, coating can typically prevent by the diffusion combination in the chopping block of most of types of material structures.In addition, in by the highly heat-resistant distortion chopping block that coated material forms with instructing according to the embodiment of the present invention, prevent to spread combination and prevent that distortion from all can take place.The welding of carrying out subsequently on table top that is out of shape or chopping block typically can cause serious surperficial orientation problem.But, embodiment of the present invention comprise that applied and uncoated firm chopping block material, this material at high temperature still keep they elastic modelling quantity and can Diffusion Welding (promptly surpassing steel 30,000,000 psi).Some is formed by the manufacturing of above-mentioned diffusion barrier material in these materials.Embodiment also comprises use marble and/or granite.The chopping block at workpiece place or the liquid cools of table top are regulated hot-fluid, and it can be used as the parameter of control welding quality, and is used for keeping in friction stir weld the table top modulus.According to the embodiment of the present invention, based on their pyroconductivity, firm ceramic material also can be used to control hot-fluid.Firm ceramic material also can be used as chopping block, and typically can not allow diffusion combination or distortion.
Those skilled in the art should be readily appreciated that, as long as do not deviate from itself in this instruction that provides and advantage, can make multiple variation to the embodiment of demonstration.Correspondingly, all these variations all are determined in the scope that is included in embodiment of the present invention.
Therefore, such just as in this discussion, embodiments of the present invention comprise friction stir weld, more particularly, comprise a kind of chopping block that is used in the friction stir weld processing, this chopping block or be coated with a kind of material or form with this material manufacturing, when friction stir weld high-temperature material or workpiece, this material can resist the chopping block distortion and prevent between chopping block and friction rabbling welding bonding tool or the workpiece diffusion in conjunction with or mechanical bond.Under the situation that does not deviate from its spirit and substantive characteristics, the present invention also may comprise other concrete form.Described embodiment all can only be thought illustrative and not restrictive in every respect.Therefore, scope of invention is to be represented by the description of appended claims rather than front.All variations that occur in claim equivalents and the scope all are comprised in their scope.

Claims (20)

1. chopping block that is configured in friction stir weld, use, it comprises:
Core, it is configured for supporting the material that welds together by friction stir welding method;
The inactive material of a kind of chemical property, this material be included in one of following in:
(i) described core; With
(ii) be applied to the coating at least a portion of described core.
2. chopping block as claimed in claim 1 is characterized in that, it is one of following that described coating comprises:
(i) be selected from element in the periodic table of elements IIIA group;
(ii) be selected from the element in the periodic table of elements IVA group;
(iii) be selected from the element in the periodic table of elements IIIB group; With
(iv) be selected from the element in the periodic table of elements IVB group.
3. chopping block as claimed in claim 1 is characterized in that, it is one of following that described coating comprises:
(i) diamond;
(ii) intermetallic compound; With
(iii) refractory metal.
4. chopping block as claimed in claim 1 is characterized in that, adds man-hour when carrying out friction stir weld, and chopping block forms a diffusion barrier between material that is welded together and chopping block surface.
5. chopping block as claimed in claim 1 is characterized in that, chopping block makes welding material penetration fully.
6. chopping block as claimed in claim 1 is characterized in that chopping block is resistance to deformation in the friction stir weld process.
7. chopping block as claimed in claim 1 is characterized in that chopping block prevents the mechanical bond between material and the chopping block.
8. chopping block as claimed in claim 1 is characterized in that, it is one of following that the inactive material of described chemical property comprises:
(i) oxide;
(ii) nitride;
(iii) carbide; With
(iv) silicate.
9. chopping block as claimed in claim 1 is characterized in that, described core is one of following form:
(i) plate; With
(ii) turntable.
10. one kind is used to create friction and stirs the method for welding chopping block, and wherein this chopping block can the friction stir weld high-temperature material, and the step that this method comprises is as follows:
A chopping block core is set, and this chopping block core is provided for supporting the material that welds together by friction stir welding method; And
Use the inactive material of a kind of chemical property when one of following being provided with:
(i) described chopping block core; With
The (ii) coating at least a portion of described core.
11. method as claimed in claim 10 is characterized in that, uses the step of the inactive material of chemical property one of to comprise the following steps:
(i) adopt spraying method;
(ii) adopt deposition process;
(iii) adopt anode oxidation method;
(iv) adopt the ion beam sintering method;
(v) adopt the slurry method; With
(vi) adopt chemical reaction method.
12. method as claimed in claim 10 is characterized in that, the step of the inactive material of described use chemical property comprises uses the powder coating method to apply the step of at least a portion of described core, and the inactive material of described chemical property is Powdered.
13. method as claimed in claim 10 is characterized in that, the inactive material of described chemical property comprises metal and oxygen.
14. method as claimed in claim 10 is characterized in that, the inactive material of described chemical property comprises metal and nitrogen.
15. method as claimed in claim 10 is characterized in that, the inactive material of described chemical property comprises metal and carbon.
16. method as claimed in claim 10 is characterized in that, the inactive material of described chemical property comprises metal and silicon.
17. method as claimed in claim 10 also comprises the step that described core is formed one of following form:
(i) flat board; With
(ii) turntable.
18. a method that is provided for the chopping block of friction stir weld, this method comprises the steps:
A chopping block that has core is set;
The material for the treatment of friction stir weld is placed on the described chopping block;
The described material of friction stir weld; With
Monitor welding temperature.
19. method as claimed in claim 18 is characterized in that, the described step that is provided with the chopping block of core comprises the steps:
In described core, form a cavity; With
Connect the conduit on the cavity.
20. method as claimed in claim 19 is characterized in that, the step of described supervision welding temperature comprises and is used for circulating fluid to adjust the step of chopping block temperature by cavity.
CNB028118162A 2001-06-12 2002-06-12 Anvil for friction stir welding high temp materials Expired - Fee Related CN1304160C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US29773801P 2001-06-12 2001-06-12
US60/297,738 2001-06-12
US10/161,295 US7210610B2 (en) 2001-06-04 2002-06-03 Apparatus and method for performing non-linear friction stir welds on either planar or non-planar surfaces
US10/161,295 2002-06-03
US10/171,272 2002-06-11
US10/171,272 US6732901B2 (en) 2001-06-12 2002-06-11 Anvil for friction stir welding high temperature materials

Publications (2)

Publication Number Publication Date
CN1516634A true CN1516634A (en) 2004-07-28
CN1304160C CN1304160C (en) 2007-03-14

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EP (1) EP1399286A4 (en)
JP (1) JP4322664B2 (en)
CN (1) CN1304160C (en)
CA (1) CA2449972C (en)
MX (1) MXPA03011424A (en)
WO (1) WO2002100586A1 (en)

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CN102131613A (en) * 2008-08-28 2011-07-20 肯普滕应用技术大学-高等专科学校 Surface of workpiece and relative motion between workpiece and coating element
CN102131613B (en) * 2008-08-28 2013-11-13 肯普滕应用技术大学-高等专科学校 Surface of workpiece and relative motion between workpiece and coating element
CN102500911A (en) * 2011-11-21 2012-06-20 哈尔滨工业大学 Pre-friction aid device and method for implementing diffusion bonding by using same
CN102500911B (en) * 2011-11-21 2014-02-12 哈尔滨工业大学 Pre-friction aid device and method for implementing diffusion bonding by using same
CN109570737A (en) * 2019-01-16 2019-04-05 苏州市哈工万洲自动化有限公司 A kind of long weld seam agitating friction soldering equipment and friction stir welding method
CN114190796A (en) * 2021-12-17 2022-03-18 武汉苏泊尔炊具有限公司 Chopping board and manufacturing method thereof
CN114190796B (en) * 2021-12-17 2023-09-22 武汉苏泊尔炊具有限公司 Cutting board and manufacturing method thereof

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EP1399286A4 (en) 2008-03-05
EP1399286A1 (en) 2004-03-24
MXPA03011424A (en) 2005-04-19
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CA2449972C (en) 2013-02-12
JP4322664B2 (en) 2009-09-02

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