CN1461848A - Dyeing processing method for textile - Google Patents

Dyeing processing method for textile Download PDF

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Publication number
CN1461848A
CN1461848A CN 02157591 CN02157591A CN1461848A CN 1461848 A CN1461848 A CN 1461848A CN 02157591 CN02157591 CN 02157591 CN 02157591 A CN02157591 A CN 02157591A CN 1461848 A CN1461848 A CN 1461848A
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Prior art keywords
yarn
nexine
dyeing
fabric
axle
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CN 02157591
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CN1295392C (en
Inventor
稻冈孝一
冈村博史
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INAOKA INDUSTRIAL Co Ltd
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INAOKA INDUSTRIAL Co Ltd
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Publication of CN1461848A publication Critical patent/CN1461848A/en
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  • Warping, Beaming, Or Leasing (AREA)

Abstract

The invention provides a method for dye-processing a fabric, not exhibiting discrepancy in patterns between the surface side and back surface side. This method for dye-processing the fabric comprises separating warp yarns wound on a same beam 5a into surface pile warp yarns 1 and back surface pile warp yarns 2 in sheet states, dyeing for forming the same pattern as the pattern expressed on the surface of the fabric, and then winding on a finish beam 5b. Since the pile warp yarns 1, 2 are drawn out under a fixed tension and transported at a same speed, the dyed patterns of the surface pile warp yarns and the back surface pile yarns do not get discrepancy. Therefore, the patterns expressed on the surface and back surface of the pile fabric are made so as not to form the discrepancy between the surface and the back surface.

Description

The coloration of textile materials processing method
Technical field
The invention relates to coloration of textile materials processing methods such as towel, towelling coverlet, coverlet, clothes grey cloth, curtain, carpet.
Background technology
Fabric is that warp thread and weft yarn are constituted the fabric tissue of quadrature up and down according to certain rule, and its representational production stage has the warping step, weaves step and staining procedure.
The warping step is to weave the preparation process of step, adjusts necessary warp thread radical, and suitably control interval length tension force etc. is in addition directed, is wound on the step through axle etc.Weave step and be the step that constitutes fabric tissue,, use and finish fabric tissue quadrature about the warp thread of warping in the warping step and the weft yarn.Staining procedure is with utilizations such as dyestuff are contaminated or seal (flower) dyes etc. the method step with yarn or fabric coloring.
Staining procedure has finishes preceding painted situation of fabric and the situation of finishing the fabric after stain, and particularly, have: (1) shows the yarn (mass colouration yarn) of the stage dyeing of yarn the method for style with dobby machine or jacquard weaving machine; (2) to finishing the method that fabric imposes printing and dyeing performance style; And (3) contaminate method of colouring with the fabric of finishing.
But above-mentioned colouring method has following difficulty place.That is, according to the method for (1), even the whole polychrome that uses of fabric, but the yarn that constitutes all is monochrome one by one, therefore just relatively difficult when the style of the various complexity of performance color.And the fabric nexine can show the style with the top layer symmetry, can not only show style on the top layer, or shows diverse style in table.
In addition, according to the method for (2), though can show the style of the various complexity of color, dyestuff is the top layer of porous fabric grey cloth only, relatively lacks the degree of depth of color with solution dyed fabric.It can be obviously from fleece etc. thicker or the fabric that becomes mildewed etc. see, and owing to can cause the style distortion when pile or fine hair are toppled over during dyeing.In order to improve above problem, can impose the method that imposes printing and dyeing behind the shorn velvet (wiping out pile or surface layer of down feather), and be the amount of grey cloth attenuation, but how many dyestuffs can soak into inner incomplete, in addition because the excision of pile or surface layer of down feather exists the problem that reduces water-retaining property of fabric own or heat insulating ability etc.
In addition, fleece is a kind of fabric, and the warp thread and the weft yarn that are become by pile warp and base yarn are constituted, and forms pile (pile loop) at the cloth cover of fabric, can improve water-retaining property, good sense of touch, heat insulating ability etc.Pile is to give the tension force that pile warp more relaxes than the base yarn, makes the some of pile warp be the outstanding top layer that is formed on fabric of pile loop shape by this.
In addition, according to the method for (3), integral body only can be dyed a monochrome, when style shows, only can work hard on the weave or show on style or the literal, or according to embroidery representative back step, very bothersome.
Therefore, can to show color diversified complexly patterned as record in the Japanese kokai publication hei 5-86538 communique, can impose the manufacture method that dyes to the fabric of fabric.Being characterized as of the method for producing fabric of Te Kaiping 5-86538 communique record: pile warp is divided into 2 groups yarn thin slice, impose printing and dyeing respectively, and with arbitrary configuration set of this pile warp of 2 groups in the top layer side, another group then is configured in the nexine side, filling and weft yarn are weaved the towel cloth of two sides pile simultaneously, and the style, literal or this both sides that state printing and dyeing by this on the fabric two sides on according to pile warp show the manufacture method of asymmetrical printing and dyeing towel cloth in the table.
Specifically, as shown in Figure 7, in the 1st step, be wound on empty the 1st group pile warp 1, dye predetermined style, be wound on the 1st on axle 13a with many flat screen printing machines 12 through axle 11a with the laminar transmission of yarn.In the 2nd step, empty the 2nd group of pile warp 2 on axle 11b of printing and dyeing is wound on the 2nd on axle 13b equally.Subsequently, in the 3rd step, send yarn simultaneously and make the 1st to form relation up and down, and be wound on 1 and weave on axle (finishing) 5, weave step through axle through axle 13a and the 2nd 2 groups of yarn thin slices 1,2 through axle 13b.
According to above method, the printing and dyeing style that imposes the pile warp that is divided into 2 groups of yarn thin slices can show on the top layer of towel cloth with regard to its former state, therefore can show multicoloured complexly patterned.In addition, with yarn thin slice printing and dyeing pile warp, can be by this that the pile yarns of printing and dyeing portion are painted to its root, so pigmentable is to the pile root of towel cloth.In addition, pile warp is divided into 2 groups yarn thin slice, impose printing and dyeing respectively, and impose the arbitrary configuration set of pile warp after the printing and dyeing in the top layer side with these 2 groups, opposite side then is to be configured in the nexine side, weaves the towel cloth of two sides pile, and all impose a group of printing and dyeing is to show the top layer side, all another groups that impose printing and dyeing then are to show the nexine side, have no relation between the two.Therefore, can show on the two sides of fabric the asymmetrical style that is become according to warp thread printing and dyeing in the table, literal or this both.
But, the pile warp of the 1st group pile warp and the 2nd group when the printing and dyeing step, be wound on each on axle (the 1st through axle and the 2nd through axle), therefore be difficult to keep the tension force of two groups of same pile warps.The tension force of yarn is according to the delicate difference of peripheral environments such as temperature, humidity and difference.
Therefore, even be wound on same finishing when axle subsequently, the printing and dyeing style that imposes two groups can produce displacement, is configured in the top layer of towel cloth as a side of two groups pile warps, and the opposing party is when being configured in the nexine side, the displacement that can produce style at the top layer and the nexine of towel cloth.In addition, be wound on through axle through axle and the 2nd the 1st same when weaving on axle, for the style that makes the top layer consistent with the style of nexine not only time-consuming and very difficult.
When producing displacement as the style of the top layer side of above-mentioned towel cloth and nexine side, when cutting off a towel cloth respectively, shown in Fig. 8 (2) and (3), the style of nexine can cut off halfway, can not become commodity selling.Just can not be when generally, the displacement of the style in the table is above above 5mm as commodity selling.
In addition, the method for producing fabric that the spy opens flat 5-86538 communique record is to use the device of flat screen printing machine as printing and dyeing, dyes by look ground with several flat screen printing machines.The plain net dyeing machine is when sliding (scraping slurry) band to be stopped, the action that repeats to slide and move to wait after finishing, therefore can impose promptly stopping of repetition and promptly advance for the long pile warp of several hundred kilometers through sending of axle, even but the displacement 1cm of styles such as stamp can not be as commodity selling, therefore necessarily require accurately through the sending of axle, this is difficulty very.In addition, along with promptly stop and promptly advancing, have causing top layer pile warp and the different extensions of nexine pile warp may, the reason that can cause style to be shifted equally.
In addition, during with the printing and dyeing of plain net dyeing machine, must stably be fixed in to be with paste owing to slide and make the unlikely displacement of pile warp thin slice.But, weaving in the step subsequently, when pile warp is sent into loom, must on the reed of 50 comb shapes between 3.79cm, put into independently by root, pile warp is fully separated, but after the drying, with paste set yarn on tape when band is peeled off, therefore or because yarn is adhered when it is divested by paste to each other equally, one is not separated under the breaking state fully is a very difficult technologies.Separate for yarn even reed is set before drying, yarn also can be caught various colors because of printing and make reed pollute and polluted follow-up yarn.
In addition, can make residual stamp paste between the yarn of pile warp and yarn according to the plain net printing and dyeing, this stamp paste can not absorbed by yarn, and the inside that can pollute screen cloth, and polluted follow-up yarn.As mentioned above, use the plain net dyeing machine that laminar yarn is imposed very difficulty of printing and dyeing.
Summary of the invention
In view of the above-mentioned problems, the coloration of textile materials processing method that the purpose of this invention is to provide a kind of top layer style and the unlikely displacement of nexine style.
In order to solve above-mentioned problem, the present invention will be wound on the warp thread on axle to be separated into laminar surface layer yarn and nexine yarn, impose dyeing after, be wound on same finishing and on axle, be the coloration of textile materials processing method of feature.With being wound on being wound on same finishing on axle once surface layer yarn on the axle and nexine yarn, can under identical surrounding environment such as temperature, humidity, reel by this, can keep identical tension force and translational speed through between centers surface layer yarn and nexine yarn.Therefore, through between centers, surface layer yarn and nexine yarn are from finishing through the distance of axle in the style of same position dyeing owing to be to be wound on simultaneously to finish on axle at it, and the top layer side that therefore is revealed in fabric is shifted with the unlikely generation of the style of nexine side.
And, also the warp thread that is hung on the creel can be laminar surface layer yarn and the nexine yarn of being separated into, after imposing dyeing under same tension force and the same speed, be wound on same finishing on axle.Set the same surface layer yarn and the tension force of nexine yarn, and set identical translational speed, thus surface layer yarn and nexine yarn from finish through wheelbase from the style of same position dyeing, owing to be to be wound on simultaneously to finish on axle, therefore the style that manifests in the top layer of fabric side and nexine side can not produce displacement.
The method of dyeing can take that hand screen printing, automatic screen printing, swinging screen printing, cylinder printing and dyeing, hectographic printing, printing, discharge, resist printing, batik, notes dye etc. all colouring methods, but the printing machine that front end is to use the noncontact fabric to impose the noncontact mode of dyeing is good.The ink jet printing etc. that is the noncontact mode is dyeed with noncontact fabric jet-dye, therefore can not produce the tension change of warp thread, and does not need on tape with the laminar warp thread of paste set as plain net dyeing machine etc.Therefore, before weaving, do not need yarn is imposed the job step of separation.
In addition, ink jet printing need not repeat promptly to stop and promptly advancing, and prints and dyes while can certain speed transfer laminar warp thread, therefore is difficult for causing the displacement of printing and dyeing style, unlikely warp thread is produced inadequate stretching, extension yet.Therefore, can not produce the displacement of fabric table nexine style.
In addition, the plain net dyeing machine does not need mat to slide and directly contacts warp thread, therefore polluted follow-up screen cloth nexine as above-mentioned meeting because remaining in the printing and dyeing paste between warp thread, can cause the problems such as pollution of follow-up warp thread, but be to use the ink-jet cloth printing machine, form noncontact with fabric and promptly just can not produce above problem.In addition, can in the raw material of dyeing, use dye well pigment.
With pile yarns during as surface layer yarn and nexine yarn, the top layer of fabric hides the nexine yarn by the formed pile of surface layer yarn, the nexine of fabric is hidden surface layer yarn by the formed pile of nexine yarn, therefore the style of surface layer yarn dyeing can only show the top layer of fabric, and the style of nexine dyeing yarn can only show the nexine of fabric.
In addition, when with different patterns surface layer yarn and nexine yarn being imposed dyeing, form decorative pattern at the table nexine of fabric, pattern table that can be different is shown nexine now.
Description of drawings
Fig. 1 is the staining procedure figure of expression present embodiment.
Fig. 2 is the skeleton diagram of Fig. 1.
Fig. 3 is the staining procedure figure of other embodiment of expression.
Fig. 4 is the staining procedure figure of the other embodiment of expression.
Fig. 5 is the cutaway view of organizing of fleece.
Fig. 6 is the perspective view of fleece.
Fig. 7 is the formation skeleton diagram of known staining procedure.
Fig. 8 (1) table nexine style is its surperficial plane of known fleece (a) of displacement not, (b) plane of its nexine, (2) table nexine style produces its surperficial plane of known fleece (a) of displacement, (b) plane of its nexine, (3) table nexine style produces its surperficial plane of known fleece (a) of displacement, (b) plane of its nexine.
The specific embodiment
Below, embodiments of the invention are described with reference to the accompanying drawings.And, at an example of the colouring processing method of fleece explanation coloration of textile materials processing method of the present invention.As shown in Figure 5, fleece is the warp thread that is made of top layer pile warp 1, nexine pile warp 2 and filling 3 and the fabric tissue of weft yarn 4 quadratures, through the warping step and weave step and form, can impose other step such as starching step or embroidery step in case of necessity.
The colouring processing method of this fleece is as shown in Figures 1 and 2, and the warp thread through axle 5a after the warping step is separated into laminar top layer pile warp 1 and nexine pile warp 2, impose dyeing respectively after, be wound on same the finishing on axle 5b of usefulness of weaving.
That is, will be separated into top layer pile warp 1 and nexine pile warp 2 through the warp thread of axle 5a, form laminar via reed 6.Utilize ink-jet printer 7 with its laminar vertical yarn 1,2 dyeing, and, be wound on same finishing on axle 5b subsequently with drying machine 8 dryings of being located at its downstream.
Ink-jet printer 7 is to be oriented on laminar top layer pile warp 1 and the nexine pile warp 2, imposes the dyeing with the identical style of style that shows the fleece face of finishing.At this moment, for the dyeing of laminar top layer pile warp 1 and nexine pile warp 2,, impose the fleece top layer decorative pattern relative with nexine up to finishing on the same position of the distance of axle 5b.And by the formation of pile, the style that makes fabric side considers that towards the warp-wise deflection of crispaturaing the ratio of its deflection dyes in top layer pile warp 1 to good with the style after will regulating.And,, also can use other dyeing apparatus though dyeing apparatus is to use ink-jet printer 7.
Moreover, though be disposing laminar top layer pile warp 1 and nexine pile warp 2 up and down, also can be as shown in Figure 3, with both laterally side by side.At this moment, an available ink-jet printer imposes dyeing simultaneously to both.
Carry out the step of weaving of next through axle 5b through finishing of the top layer pile warp 1 of above-mentioned staining procedure and nexine pile warp 2 with reeling.Weaving step is the step that constitutes fabric tissue, is to use loom (not shown) to carry out.Make to be wound on and finish through the top layer pile warp on the axle 5b 1 and nexine pile warp 2 in the warping step, on loom, simultaneously filling 3 and weft yarn 4 are set on the loom as the warping process setting.And the elemental motion of the harness motion by loom, motion of weft-insertion, beating motion forms the fabric tissue that top layer pile warp 1, nexine pile warp 2, filling 3 and weft yarn 4 constitute.
As above-mentioned formation, be wound up into same finishing when axle 5b goes up from same through axle 5a, can keep its top layer pile warp 1 and nexine pile warp 2 certain force of strain through between axle 5a, 5b, under same translational speed, can be laminar drawing again, therefore when it imposes dyeing by ink-jet printer 7 through between axle 5a, 5b, just can be wound on simultaneously and finish on axle 5b, on top layer pile warp 1 and nexine pile warp 2, can not produce the displacement of dyeing back style.Therefore, find expression in the style of the table nexine of fleece, phenomenon can not be shifted.
In addition, be wound in and finish on axle 5b, top layer pile warp 1 after the dyeing can keep its arrangement, interval and tension force to weave with nexine pile warp 2, so dyes and can not be shifted and can be apparent in the table nexine of fabric in the style of laminar top layer pile warp 1 and nexine pile warp 2.Again, as shown in Figure 6, by than top layer pile warp 1 than the more inboard parts of weft yarn 4 owing to hide by the pile of nexine pile warp 2, so difficult nexine that influences of the color of top layer pile warp 1.On the contrary, by than nexine pile warp 2 than weft yarn 4 more the part of top layer side because the pile by top layer pile warp 1 is hidden so difficult top layer that influences of the color of nexine pile warp 2.Again, different with the situation of using pre-yarn dyeing line performance style, no matter configuration that can yarn is weaved, therefore can weave easily, respectively impose different pattern-dyed to top layer pile warp 1 and nexine pile warp 2 this moment, just can show different patterns showing nexine.
In addition, the present invention is not limited to the foregoing description, can carry out multiple correction and change to the foregoing description within the scope of the invention certainly.For example, in the foregoing description, though be to impose dyeing when finishing through axle 7 backrush after the warping through axle 5b, also can when the warping step, impose dyeing as shown in Figure 4.Be about to hang over the laminar surface layer yarn and the nexine yarn of being separated into of warp thread of creel, both are wound in same finishing on axle after being adjusted to and imposing dyeing under the state of same tension force and same speed.
The warping step is to correct necessary warp thread radical, suitably adjusts asking when weaving the weaving of step and is arranged in laminarly every length tension force etc., is wound in the step through axle finished of weaving usefulness.At first, as shown in Figure 4, at top layer pile warp 1 and nexine pile warp 2 cheese or the cone 9 of necessary radical is hung on creel 10 (setting the framework of usefulness such as cheese 8 in a large number) respectively, yarn is divided into 2 laminar extending.The laminar yarn of one side is set at top layer pile warp 1, and the laminar yarn of the opposing party then is set at nexine pile warp 2.At this moment, two thin slices the 1, the 2nd, with certain yarn at interval and certain force of strain extend after measuring certain length, regulate the interval of yarns by reed 6, and, these laminar top layer pile warps 1 and nexine pile warp 2 are wound on same finishing on axle 7.Filling 3 be equally with from the yarn of cheese or cone 9 with warping step warping, be wound on axle.
The step that warp thread 1,2 is imposed dyeing is arranged in the above-mentioned warping step way, promptly from reaching the state of certain tension force at interval with certain yarn under, cheese or cone 8 draw, be wound to and finish between till the axle 7, on top layer pile warp 1 and nexine pile warp 2 after the laminar orientation, be provided as the ink-jet printer 7 of dyeing apparatus, the downstream of flowing at its yarn is provided with drying machine 8.
According to above formation, same as described above, top layer pile warp 1 and nexine pile warp 2 are with same tension force and same speed dyeing, are wound on same finishing on axle, therefore the displacement that can not produce style on the table nexine of fleece.
In addition, this coloration of textile materials processing method is not limited to fleece, also can be the fabric that does not form pile.
The invention effect
As described above knowing, to be wound on according to the present invention with separating with the nexine pile warp and be laminar and draw once the top layer of axle pile warp, impose with the dyeing that shows the identical style of fabric side after, be wound on same finishing on axle, keeping identical tension force and translational speed through between centers top layer pile warp and nexine pile warp, therefore can not produce the displacement of the style of the style of top layer pile warp and nexine pile warp, therefore, can make unlikely displacement of style that shows fleece table nexine.

Claims (7)

1. coloration of textile materials processing method is characterized in that: will be wound on the warp thread on axle and be separated into laminar surface layer yarn and nexine yarn, impose dyeing after, be wound on same finishing on axle.
2. coloration of textile materials processing method, it is characterized in that: the warp thread that will hang on the creel is laminar surface layer yarn and the nexine yarn of being separated into, and after imposing dyeing under same tension force and the same speed, is wound on same finishing on axle.
3. colouring processing method as claimed in claim 1, wherein above-mentioned dyeing apparatus is to use the ink-jet printer that imposes dyeing with shower nozzle noncontact fabric.
4. colouring processing method as claimed in claim 2, wherein above-mentioned dyeing apparatus is to use the ink-jet printer that imposes dyeing with shower nozzle noncontact fabric.
5. as each described colouring processing method of claim 1~4, wherein above-mentioned surface layer yarn and nexine yarn are pile yarns.
6. as each described colouring processing method of claim 1~4, wherein above-mentioned colouring method is that surface layer yarn and nexine yarn are imposed different patterns.
7. colouring processing method as claimed in claim 5, wherein above-mentioned colouring method are that surface layer yarn and nexine yarn are imposed different patterns.
CNB021575916A 2002-05-27 2002-12-20 Dyeing processing method for textile Expired - Fee Related CN1295392C (en)

Applications Claiming Priority (3)

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JP152782/02 2002-05-27
JP2002152782A JP3805716B2 (en) 2002-05-27 2002-05-27 Method for dyeing warp of pile fabric
JP152782/2002 2002-05-27

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CN1461848A true CN1461848A (en) 2003-12-17
CN1295392C CN1295392C (en) 2007-01-17

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100443656C (en) * 2006-07-04 2008-12-17 营口中基纺织有限公司 Warp beam yarn-dying method using reactive dye and apparatus
CN106757639A (en) * 2016-12-14 2017-05-31 盐城工学院 A kind of warping machine and beaming method for possessing dyeing function
CN107043982A (en) * 2017-01-19 2017-08-15 武汉纺织大学 A kind of pro-skin denim fabric of few washing water
CN108342802A (en) * 2018-02-06 2018-07-31 江南大学 The neat and well spaced mechanism of a kind of Warp Tension Test and warp thread is ink-jet printed and starching association system
CN113882172A (en) * 2021-09-28 2022-01-04 浙江理工大学 Preparation method of conductive heating printed fabric, product and application thereof

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Publication number Priority date Publication date Assignee Title
US20080314091A1 (en) * 2005-05-19 2008-12-25 Ghertex S.R.L. Method and Plant for Printing a Chain of Warp Yarns
JP5481047B2 (en) 2008-08-29 2014-04-23 タカタ株式会社 Inkjet dyeing equipment
EP3633090A1 (en) * 2018-10-04 2020-04-08 Gitalia Jacquard S.r.l. Machine and method for manufacturing printed yarns

Family Cites Families (3)

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Publication number Priority date Publication date Assignee Title
JPS6043459B2 (en) * 1980-09-11 1985-09-28 株式会社藤堂製作所 Automatic cradling method and device for loom beams
CN1019212B (en) * 1987-01-08 1992-11-25 李秉仁 Warp printing double-faced plush fabric
KR910009943B1 (en) * 1989-11-30 1991-12-06 제일합섬 주식회사 The method of preparation of mix effect warp knitting fabric by warp twist

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100443656C (en) * 2006-07-04 2008-12-17 营口中基纺织有限公司 Warp beam yarn-dying method using reactive dye and apparatus
CN106757639A (en) * 2016-12-14 2017-05-31 盐城工学院 A kind of warping machine and beaming method for possessing dyeing function
CN107043982A (en) * 2017-01-19 2017-08-15 武汉纺织大学 A kind of pro-skin denim fabric of few washing water
CN108342802A (en) * 2018-02-06 2018-07-31 江南大学 The neat and well spaced mechanism of a kind of Warp Tension Test and warp thread is ink-jet printed and starching association system
CN108342802B (en) * 2018-02-06 2020-08-04 江南大学 Warp arrangement leveling mechanism and warp inkjet printing and sizing combined system
CN113882172A (en) * 2021-09-28 2022-01-04 浙江理工大学 Preparation method of conductive heating printed fabric, product and application thereof

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CN1295392C (en) 2007-01-17
JP3805716B2 (en) 2006-08-09
JP2003342882A (en) 2003-12-03
HK1061262A1 (en) 2004-09-10

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