CN1456086A - Buckwheat seedling powder preparing process - Google Patents
Buckwheat seedling powder preparing process Download PDFInfo
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- CN1456086A CN1456086A CN03109613A CN03109613A CN1456086A CN 1456086 A CN1456086 A CN 1456086A CN 03109613 A CN03109613 A CN 03109613A CN 03109613 A CN03109613 A CN 03109613A CN 1456086 A CN1456086 A CN 1456086A
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Abstract
A buckwheat seedling powder used for preparing health-care food is made up of buckwheat seedlings through picking up the buckwheat seedlings, washing, scalding for fixating its color, baking, microwave drying, pulverizing and packing by vacuumizing and filling nitrogen gas. Its advantages are rich nutrients including rutin, general flavone and trace elements, gay color, and health-care function.
Description
Technical field
The invention belongs to the technology field of stem leaves of plants being made stem organization's thing, disclose a kind of preparation technology of buckwheat seedling powder specifically.
Prior art
Buckwheat (comprising bitter buckwheat and sweet buckwheat) is a kind of nutritious cereal crops, also is the medicinal crop that higher pharmaceutical value is arranged, and the medicinal ingredient that buckwheat young crops and the flower of being opened contain is abundanter.Content of total flavone in the blue or green body of flowering phase (comprising stem and leaf) is between 1.6-2.0% according to surveying and determination, the content of rutin and contains the inorganic elements of deniers such as trace elements such as a large amount of iron to the human body beneficial, calcium, copper, magnesium, potassium and boron, iodine, nickel, cobalt selenium also between 1.0-1.5%.Wherein the content of magnesium, potassium, copper, iron be rice, wheat flour 2-3 doubly.Rutin has the effect and treatment glaucoma, hypertension, the diabetes of the hemorrhage cerebral hemorrhage that causes of control capillary fragility, empsyxis, pleurisy, hemorrhagic nephritis and causes the effect of the retinitis.The buckwheat seedling grows to 40 centimetres and promptly goes out the dry powder that processes after the preceding harvesting of bud, then is a kind of additive that is used to make various food with health role.
Do not find the buckwheat seedling is processed into the production technology of dry powder according to the retrieval as yet.
The content of invention
Purpose of the present invention just provide a kind of will grow into 40 centimetres of buckwheat seedlings that exceed before the bud and extract after, through processing and keep the preparation technology of the buckwheat seedling powder that its effective ingredient is not destroyed.
The preparation technology who realizes production buckwheat seedling powder proposed by the invention comprises the following steps:
(1) extracts: will grow to the buckwheat seedling that before the bud and extract, and reject yellow leaf, impurity in 2-5 centimeters overhead;
(2) washing: the buckwheat seedling that extracts is cleaned removal earth or residues of pesticides with clear water;
(3) freshness-keeping and color protection: the buckwheat seedling after the washing sent in 50-85 ℃ the hot water blanching 0.3-1.5 minute, to guarantee its lovely luster, cooling is cleaned then;
(4) go to swim: will protect look cooled buckwheat seedling and insert to remove in the centrifuge and swim;
(5) oven dry: the buckwheat seedling that will go to swim is dried, and its moisture is reduced between the 10-14%;
(6) microwave drying: adopt microwave drying operation sterilization 10-15 minute, the water content of buckwheat seedling is reduced to below 6%;
(7) pulverize: the buckwheat seedling powder of drying is broken to 40-200 purpose powder;
(8) packing warehouse-in.
Its additional technical feature is:
Extract in the operation described, with the buckwheat seedling be cut into 5-10 centimetre the section to make things convenient for washing;
Described washing operation is cleaned for utilizing recirculated water;
Described washing operation comprises with concentration being 15-25 minute the operation of Ozone Water wash cycles of 0.5-1.0ppm;
Described washing operation comprises that with concentration be the matting that 0.6-1.0ppm bleaching powder water cleaned 15-25 minute;
Described washing operation comprises with the earth on the water under high pressure cleaning buckwheat seedling base of leaf root;
Described washing operation comprises buckwheat seedling 10-20 minute after the aqueous solution soaking of the 0.5-0.9ppm that is mixed with chitin is cleaned; Being formulated as of described chitin solution inserted 5-8 with chitin and doubly dissolved in concentration is 1% hydrochloric acid solution, into make 0.5-0.9ppm in the pond the aqueous solution of pouring and gets final product;
Cooling matting in the described freshness-keeping and color protection adopts high-pressure spraying formula process for cooling; The temperature of described cooling is 20-30 ℃;
Described baking operation is for to be laid in the buckwheat seedling equably on the ventilative conveyer belt, sends into reverse wave and penetrates in the hot blast air channel that conveyer belt flows and dry; The described temperature of sending into hot blast in the air channel is 100 ℃-75 ℃;
Described baking operation is the open stoving process that utilizes natural daylight to dry;
Described pulverizing process comprises that elder generation is broken to 40-70 purpose powder with buckwheat seedling powder, and then further is ground into 100-200 purpose powder; Described buckwheat seedling powder is broken into the 40-70 order after; For buckwheat seedling powder being broken into 100-200 order powder technology employing temperature is the subzero 9 ℃ cold high pressure air-flow disintegrating process of subzero 5-; The cold air pressure that the 100-200 order powder technology that is broken into described buckwheat seedling powder adopts is 7-8Mpa;
Described packaging process is for taking out the buckwheat seedling powder utilization oxygen and filling nitrogen technology packing warehouse-in;
Utilize the duck wheat seedling powder or the sweet buckwheat seedling powder of the affiliated technology preparation of aforesaid right requirement.
The buckwheat seedling powder that utilizes technology provided by the invention to process has lovely luster, no agricultural chemicals and heavy metal ion is residual and effective component content is high characteristics.
The specific embodiment
Embodiment 1:
Extracting of first step buckwheat seedling:
The sweet buckwheat of sowing in smooth ground, when the buckwheat seedling grows to (before going out bud) about 40 centimetres, from overhead high about 3 centimetres extract 2.0 ten thousand kilograms, choose impurity such as weeds, Huang Ye, with the hand hay cutter grass it is cut into 6 centimetres short section.
The second step washing:
The buckwheat seedling of cutting into chunks is put into the pond clean removal earth with the recirculated water upset;
In order to remove the greasy dirt that is attached on the buckwheat seedling, the buckwheat seedling that cleaned is used again the Ozone Water wash cycles 25 minutes of 0.5ppm;
The 3rd step was removed residues of pesticides and heavy metal ion:
At first prepare chitin solution and get 12 kilograms of chitins, it is dissolved in 60 kilograms 1% the hydrochloric acid solution, chitin solution is being poured in the clear water reserviors, making concentration is the chitin solution of 0.5ppm.To put into the pond of chitin solution through the buckwheat seedling section that clear water cleaned then, soak 10 minutes, and utilize suction-operated to remove remains of pesticide and heavy metal ion.
The 4th step cleaned with water under high pressure:
Wash at above-below direction with water under high pressure removing on the conveyer belt that buckwheat seedling section after the residues of pesticides is placed on the band mesh, with the earth of removing base of leaf root.
The 5th step freshness-keeping and color protection:
Buckwheat seedling section after the washing sent in 50 ℃ the hot water blanching 1.5 minutes, and guaranteeing its lovely luster, and then, made it temperature and reduce to 20 ℃ with water under high pressure shower cooling.
The 6th step went to swim:
To protect look cooled buckwheat seedling section inserts to remove in the centrifuge and swims.
The 7th step oven dry material:
Utilizing conveyer belt will go the buckwheat seedling section of swimming to be sent to length with 5 meters/minute speed is 10 meters, and dry in the reverse temperature that blasts of the wave air channel that is 75 ℃ of hot blasts, and the water content of buckwheat seedling is reduced to below 13%.
The 8th step microwave drying sterilization:
Utilize microwave drying process sterilization 10 minutes, make the following water content of product drying to 6%, and produce the buckwheat seedling of 350kg.
The 9th step pulverized:
At first dry buckwheat seedling is sent into pulverizer, be ground into 40 purpose meal.
Then, meal is sent in the cold house and to be reduced by pulverizing waste heat to 0 that friction produced ℃.
Once more, air is compressed to subzero 9 ℃, utilizes cold airflow that 40 purpose materials are crushed to 130 purpose powder, promptly obtain the sweet buckwheat seedling powder that is used to make food supplement with the pressure of 8Mpa.
The tenth step packing:
Carry out the classification removal of impurities by gas flow sizing machine, guarantee the quality requirements of product quality, and use the aluminizer bag, take out oxygen oxygenation packing warehouse-in.
Embodiment 2:
Extracting of first step buckwheat seedling:
When sweet buckwheat seedling grow to go out bud about 45 centimetres and open before, from overhead high about 3 centimetres extract 1.5 ten thousand kilograms, choose impurity such as weeds, Huang Ye, with the hand hay cutter grass it is cut into 8 centimetres short section.
The second step washing:
The buckwheat seedling of cutting into chunks is put into the pond clean removal earth with the recirculated water upset;
In order to remove the greasy dirt that is attached on the buckwheat seedling, will use the bleaching powder water wash cycles 25 minutes of 1.0ppm again with the buckwheat seedling that clear water cleaned;
The 3rd step was removed residues of pesticides and heavy metal ion:
At first prepare chitin solution and get 10 kilograms of chitins, it is dissolved in 68 kilograms 1% the hydrochloric acid solution, chitin solution is being poured in the clear water reserviors, making concentration is the chitin solution of 0.7ppm.To put into the pond of chitin solution through the buckwheat seedling section that clear water cleaned then, soak 15 minutes, and utilize suction-operated to remove remains of pesticide and heavy metal ion.
The 4th step cleaned with water under high pressure:
Wash at above-below direction with water under high pressure removing on the conveyer belt that buckwheat seedling section after the residues of pesticides is placed on the band mesh, with the earth of removing base of leaf root.
The 5th step freshness-keeping and color protection:
Buckwheat seedling section after the washing sent in 70 ℃ the hot water blanching 1 minute, and guaranteeing its lovely luster, and then, made it temperature and reduce to 25 ℃ with water under high pressure shower cooling.
The 6th step went to swim:
To protect look cooled buckwheat seedling section inserts to remove in the centrifuge and swims.
The 7th step oven dry material:
The buckwheat seedling section of going to swim is placed airing under the natural daylight, its water content is reduced to below 14%.
The 8th step microwave drying sterilization:
Utilize microwave drying process sterilization 11 minutes, and made buckwheat seedling section be dried to water content below 5%, and produce the sweet buckwheat seedling of 300kg.
The 9th step pulverized:
At first dry buckwheat seedling is sent into pulverizer, powder becomes 70 purpose meal.
Then, meal is sent in the cold house and to be reduced by pulverizing waste heat to 3 that friction produced ℃.
Once more, air is compressed to subzero 8 ℃, utilizes cold airflow that 70 purpose materials are crushed to 200 purpose powder, promptly produce the sweet buckwheat seedling powder that can make food or products and health products additive agent that does not contain residues of pesticides and heavy metal ion with the pressure of 7.5Mpa.
The tenth step packing: with embodiment 1.
Embodiment 3:
Extracting of first step buckwheat seedling:
Do not have contaminated or do not use in the ground of chemical fertilizer and sow duck wheat smooth, when the buckwheat seedling grow to bud before, from overhead high about 3 centimetres extract 3.0 ten thousand kilograms, choose impurity such as weeds, Huang Ye, with the hand hay cutter grass it is cut into 7 centimetres short section.
The second step washing:
The buckwheat seedling of cutting into chunks is put into the pond clean removal earth with the recirculated water upset;
The buckwheat seedling that clear water was cleaned is used the bleaching powder water wash cycles 15 minutes of 1.0ppm again, removes the greasy dirt that is attached on the buckwheat seedling.
The 3rd step cleaned with water under high pressure:
Buckwheat seedling section after the washing is placed on the conveyer belt of band mesh and washes at above-below direction, with the earth of removing base of leaf root with water under high pressure.
The 4th step freshness-keeping and color protection:
Buckwheat seedling section after the washing sent in 85 ℃ the hot water blanching 0.3 minute, and guaranteeing its lovely luster, and then, made it temperature and reduce to below 30 ℃ with water under high pressure shower cooling.
The 5th step went to swim:
To protect look cooled buckwheat seedling section inserts to remove in the centrifuge and swims.
The 6th step oven dry material:
Utilizing conveyer belt will go the buckwheat seedling section of swimming to be sent to length with 5 meters/minute speed is 10 meters, and dry in the reverse temperature that blasts of the wave air channel that is 90 ℃ of hot blasts, and the water content of buckwheat seedling is reduced to below 10%.
The 7th step microwave drying sterilization:
Utilize microwave drying process sterilization 12 minutes, make the water content of product drying to 5%, and produce the buckwheat seedling of 610kg.
The 8th step pulverized:
At first dry buckwheat seedling is sent into pulverizer, be ground into 60 purpose meal.
Then, meal is sent in the cold house and to be reduced by pulverizing waste heat to 5 that friction produced ℃.
Once more, air is compressed to subzero 5 ℃, utilizes cold airflow that 60 purpose materials are crushed to 150 purpose powder with the pressure of 8Mpa.Obtain the splendid duck wheat seedling powder that can make food or products and health products additive agent of quality.
The 9th step packing is with embodiment 1.
Embodiment 4:
Extracting of first step buckwheat seedling:
In smooth ground, sow duck wheat, when the duck wheat seedling grow to bud before, from overhead high about 4 centimetres extract 4.0 ten thousand kilograms, choose impurity such as weeds, Huang Ye, with hand hay cutter grass it is cut into 9 centimetres short section.
The second step washing:
The buckwheat seedling of cutting into chunks is put into the pond clean removal earth with the recirculated water upset;
The buckwheat seedling that cleaned is used the Ozone Water wash cycles 15 minutes of 0.8ppm again, remove the greasy dirt that is attached on the buckwheat seedling;
The 3rd step was removed residues of pesticides and heavy metal ion:
At first get 20 kilograms of chitins, it is dissolved in 160 kilograms 1% the hydrochloric acid solution, chitin solution is being poured in the clear water reserviors, making concentration is the chitin solution of 0.9ppm.To put into the pond of chitin solution through the buckwheat seedling section that clear water cleaned then, soak 10 minutes, and utilize suction-operated to remove remains of pesticide and heavy metal ion.
The 4th step cleaned with water under high pressure:
Wash at above-below direction with water under high pressure removing on the conveyer belt that buckwheat seedling section after the residues of pesticides is placed on the band mesh, with the earth of removing base of leaf root.
The 5th step freshness-keeping and color protection:
Buckwheat seedling section after the washing sent in 60 ℃ the hot water blanching 1 minute, and guaranteeing its lovely luster, and then, made it temperature and reduce to 30 ℃ with water under high pressure shower cooling.
The 6th step went to swim:
To protect look cooled buckwheat seedling section inserts to remove in the centrifuge and swims.
The 7th step oven dry material:
Utilizing conveyer belt will go the buckwheat seedling section of swimming to be sent to length with 5 meters/minute speed is 10 meters, and dry in the reverse temperature that blasts of the wave air channel that is 80 ℃ of hot blasts, and the water content of buckwheat seedling is reduced to below 12%.
The 8th step microwave drying sterilization:
Utilize microwave drying process sterilization 13 minutes, make the water content of product drying to 5%, and produce the buckwheat seedling of 700kg.
The 9th step pulverized:
At first dry buckwheat seedling is sent into pulverizer, powder becomes 50 purpose meal.
Then, meal is sent in the cold house and to be reduced by pulverizing waste heat to 4 that friction produced ℃.
Once more, air is compressed to subzero 6 ℃, utilizes cold airflow that 50 purpose materials are crushed to 180 purpose duck wheat powder with the pressure of 7Mpa.
The tenth step packing: with above-mentioned embodiment
Embodiment 5:
Extracting of first step buckwheat seedling:
Smooth pollution-free and do not use in the ground of chemical fertilizer and sow duck wheat, when the buckwheat seedling grow to bud before, from overhead high about 3 centimetres extract 2.0 ten thousand kilograms, choose impurity such as weeds, Huang Ye, with the hand hay cutter grass it is cut into 10 centimetres short section.
The second step washing:
The buckwheat seedling of cutting into chunks is put into the pond clean removal earth with the recirculated water upset;
The Ozone Water wash cycles that the buckwheat seedling that cleaned is used 0.6ppm again is after 20 minutes, uses the bleaching powder wash cycles 20 minutes of 0.7ppm again, removes the greasy dirt that is attached on the buckwheat seedling.
The 3rd step cleaned with water under high pressure:
Buckwheat seedling section after the washing is placed on the conveyer belt of band mesh and washes at above-below direction, with the earth of removing base of leaf root with water under high pressure.
The 4th step freshness-keeping and color protection:
Buckwheat seedling section after the washing sent in 80 ℃ the hot water blanching 0.3 minute, and guaranteeing its lovely luster, and then, made it temperature and reduce to 25 ℃ with water under high pressure shower cooling.
The 5th step went to swim:
To protect look cooled buckwheat seedling section inserts to remove in the centrifuge and swims.
The 6th step oven dry material:
Utilizing conveyer belt will go the buckwheat seedling section of swimming to be sent to length with 5 meters/minute speed is 10 meters, and dry in the reverse temperature that blasts of the wave air channel that is 100 ℃ of hot blasts, and the water content of buckwheat seedling is reduced to below 14%.
The 7th step microwave drying sterilization:
Utilize microwave drying process sterilization 15 minutes, make the water content of product drying to 4%, and produce the buckwheat seedling of 350kg.
The 8th step pulverized:
At first dry buckwheat seedling is sent into pulverizer, powder becomes 70 purpose meal.
Then, meal is sent in the cold house and to be reduced by pulverizing about waste heat to 2 that friction produced ℃.
Once more, air is compressed to subzero 7 ℃, utilizes cold airflow that 70 purpose materials are crushed to 100 purpose powder with the pressure of 7Mpa.
Obtain the splendid duck wheat seedling powder that can make food or products and health products additive agent of quality.
The 9th step packing: with embodiment 1.
Plantation buckwheat seedling only needs about 20 days from being seeded into out bud as last, and the growing period that can make full use of northern area field crop in autumn carries out intercropping.So neither influence the growth of autumn-havested crops, can improve the plantation income again, meet the agriculture industrialization policy of country fully.
Claims (19)
1, a kind of preparation technology of buckwheat seedling powder comprises the following steps:
(1) extracts: will grow to the buckwheat seedling that before the bud and extract, and reject yellow leaf, impurity in 2-5 centimeters overhead;
(2) washing: the buckwheat seedling that extracts is cleaned removal earth and surperficial residues of pesticides with clear water;
(3) freshness-keeping and color protection: the buckwheat seedling after the washing sent in 50-85 ℃ the hot water blanching 0.3-1.5 minute, to guarantee its lovely luster, cooling is cleaned then;
(4) go to swim: will protect look cooled buckwheat seedling and insert to remove in the centrifuge and swim;
(5) oven dry: the buckwheat seedling that will go to swim is dried, and its moisture is reduced between the 10-14%;
(6) microwave drying: adopt microwave drying operation sterilization 10-15 minute, the water content of buckwheat seedling is reduced to below 6%;
(7) pulverize: the buckwheat seedling powder of drying is broken to 120-200 purpose powder;
(8) packing warehouse-in.
2, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described and extracts in the operation, and the buckwheat seedling is cut into 5-10 centimetre section to make things convenient for washing.
3, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described washing operation and cleans for utilizing recirculated water.
4, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described washing operation and comprises with concentration being 15-25 minute the operation of Ozone Water wash cycles of 0.5-1.0ppm.
5, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described washing operation and comprises that with concentration be the matting that 0.6-1.0ppm bleaching powder water cleaned 15-25 minute.
6, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described washing operation and comprises with the earth on the water under high pressure cleaning buckwheat seedling base of leaf root.
7, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1, the buckwheat seedling after it is characterized by aqueous solution soaking that described washing operation comprises the 0.5-0.9ppm that is made into chitin and cleaning 10-20 minute.
8, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 7, it is characterized by being formulated as of described chitin solution, chitin is inserted 5-8 doubly in concentration is 1% hydrochloric acid solution, dissolve, into make 0.5-0.9ppm in the pond the aqueous solution of pouring and get final product.
9, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1, the cooling matting that it is characterized by in the described freshness-keeping and color protection adopts high-pressure spraying formula process for cooling.
10, as the preparation technology of claim 1 or 9 described a kind of buckwheat seedling powders, the temperature that it is characterized by described cooling is 20-30 ℃.
11, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described baking operation for the buckwheat seedling is laid on the ventilative conveyer belt equably, sends into reverse wave and penetrates in the hot blast air channel that conveyer belt flows and dry.
12, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 11, it is characterized by the described hot blast temperature of sending in the air channel is between 100 ℃-75 ℃.
13, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1, it is characterized by described baking operation is the open stoving process that utilizes natural daylight to dry.
14, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described pulverizing process and comprises that elder generation is broken to 40-70 purpose powder with buckwheat seedling powder, and then further is ground into 100-200 purpose powder.
15, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 14 is characterized by described buckwheat seedling powder is broken into the 40-70 order.
16, as the preparation technology of claim 1 or 14 described a kind of buckwheat seedling powders, it is characterized by buckwheat seedling powder is broken into 100-200 order powder technology employing temperature is the subzero 9 ℃ cold high pressure air-flow disintegrating process of subzero 5-.
17, as the preparation technology of claim 1 or 14 described a kind of buckwheat seedling powders, it is characterized by described buckwheat seedling powder, to be broken into the cold air pressure that 100-200 order powder technology adopts be 7-8Mpa.
18, the preparation technology of a kind of buckwheat seedling powder as claimed in claim 1 is characterized by described packaging process for the buckwheat seedling powder utilization being taken out oxygen and filling nitrogen technology packing warehouse-in.
19, utilize the duck wheat seedling powder or the sweet buckwheat seedling powder of the affiliated technology preparation of aforesaid right requirement.
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CN107136418A (en) * | 2017-05-31 | 2017-09-08 | 福建农林大学 | A kind of production technology of Job's tears seedling powder |
CN107178965A (en) * | 2017-05-31 | 2017-09-19 | 镇江虎瑞生物科技有限公司 | A kind of stalk material method for microwave drying |
CN107136418B (en) * | 2017-05-31 | 2021-09-24 | 福建省晓禾农业科技有限公司 | Production process of coix seed powder |
CN111328950A (en) * | 2020-02-28 | 2020-06-26 | 西昌市正中食品有限公司 | Antioxidant tartary buckwheat composite powder |
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