CN1424423A - High-speed steel roll ring and its production - Google Patents
High-speed steel roll ring and its production Download PDFInfo
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- CN1424423A CN1424423A CN 02145548 CN02145548A CN1424423A CN 1424423 A CN1424423 A CN 1424423A CN 02145548 CN02145548 CN 02145548 CN 02145548 A CN02145548 A CN 02145548A CN 1424423 A CN1424423 A CN 1424423A
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Abstract
A high-speed steel roller ring for rolling wire or rod material contains C, W, Mo, V, Cr, Al, Ni, Co, Nb, Ti, Ce, Na, Mg, Si, Mn, S, P and Fe proportionally. It is prepared through smelting in electric furnace, centrifugal casting, and annealing, high-temp quenching and tempering twice. Its advantages are high hardness, tension strength and toughness for breaking, smooth surface and high size stability.
Description
One, affiliated technical field
The invention belongs to technical field of steel rolling, be related to various wire rod mills and merchant bar mill collars and manufacture method thereof, particularly a kind of high speed steel roll collar and manufacture method thereof.
Two, background technology
Hot rolling is the important process process in the Iron And Steel Industry, and hot roll is the key tool that hot rolling is produced, and must be able to bear suitable intensive power and hot effect.Except good break resistance will be arranged, the surface also should have good wear-resisting, resistance toheat, and this is not only closely related because of the cost of roll and product, and directly determined the operating rate of hot-rolled product quality and hot rolls.Because the rolling shutdown midway that the roller surface wearing and tearing cause; often cause very big financial loss; therefore; the research that improves the hot roll surface abrasion resistance constantly draws attention; hot roll material and hot roll manufacturing process constantly are improved and develop; roll making technology is from common monoblock casting; develop into the flushing cast; centrifugal composite casting; change built-up type to roll into by overall formula, promptly form, can improve roll neck intensity by collars and mandrel suit; mandrel is reusable, also can reduce the roll cost.Wire rod mill and merchant bar mill collars mainly use cast alloy iron collars and carbide roll ring at present, cast alloy iron collars intensity height, and good toughness, but hardness is low, and red hardness is poor, and wear resistance is low.Carbide roll ring has advantages such as the high and wear resistance of hardness is good, but fragility is big, very easily peels off and embrittlement in the use.Chinese patent literature CN1174764 has provided the good ceramic metal roll-ring of a kind of wear resistance, but this collars must pass through Thermocompressed sintering and forming, complex manufacturing, and add nonmetallic ceramics in the collars, with the toughness of infringement collars, cause embrittlement occurring in the collars use.
Three, summary of the invention
The purpose of this invention is to provide a kind of have hardness, intensity and toughness height, the chemical composition of the high speed steel roll collar that red hardness and wear resistance are good and manufacture method thereof.High speed steel roll collar of the present invention is used electrosmelting, adopts the rotary casting moulding.Its principal feature is to improve C content and Cr content in rapid steel, improve C content and can increase carbide quantity in the rapid steel, improve the rapid steel wear resistance, improve Cr content and both can improve rapid steel hardening capacity, also can improve the speed of formation oxide film in surface in the high speed steel roll collar use, improve the wear resistance of high speed steel roll collar.Add an amount of Al and Co,, improve its high temperature resistance wearing and tearing ability to improve the rapid steel red hardness.Add an amount of Ni, to improve high speed steel substrate intensity, peeling off did not appear in carbide during the protection high speed steel roll collar used, and improved the collars use properties.Add an amount of Nb, to form the bigger MC type double carbide of density, it is poor to reduce carbide and fusant density, alleviates segregation, improves the collars wear resistance.Add an amount of Ti, Ce, Na and Mg in addition, make its structure refinement, particularly make the nodularization of eutectic carbides group, help increasing substantially of rapid steel mechanical property and thermal fatigue property, cause high speed steel roll collar to improve work-ing life the most at last.In addition, after the high speed steel roll collar rotary casting moulding, handle, can save the energy directly into furnace annealing.After common annealing is handled, carry out roughing, after normal quenching and common temper, carry out precision work.
Purpose of the present invention can realize by following measure:
The chemical composition of collars of the present invention is (weight %):
C：?1.2～3.0 W：2.0～6.0
Mo：3.0～8.0 V：1.0～10.0
Cr：4.5～12.0 Al：0.4～1.5
Ni：0.3～1.5 Co：0.5～10.0
Nb：0.5～5.0 Ti：0.1～1.0
Ce：0.05～0.30 Na：0.05～0.30
Mg：0.005～0.025
Si＜1.5 Mn＜1.5
S＜0.05 P＜0.05
All the other are Fe.
Collars electrosmelting of the present invention, its manufacturing technology steps is:
1. ordinary scrap steel, the pig iron, ferrotungsten, molybdenum-iron, vanadium iron, ferrochrome, ferro-niobium, ferrotianium, nickel plate and cobalt metal are mixed by the mentioned component requirement and put into the stove heat fused;
2. the stokehold is adjusted to branch and temperature is risen to 1560 ℃～1660 ℃ after qualified, adds the Al deoxidation and the alloying that account for molten steel weight 0.6%～1.8%, then comes out of the stove;
3. will contain the sodium alterant, cerium base magnesium-rare earth is crushed to the fritter of granularity less than 15mm, after oven dry below 200 ℃, places casting ladle bottom, with pouring method in the bag molten steel is carried out the composite inoculating processing;
4. high speed steel roll collar centre spinning method moulding is selected the whizzer revolution by 55200 formula, and formula is as follows:
N represents whizzer revolution (rpm) in the formula; R represents collars inside radius (m); γ represents molten metal density (N/m
3); β adjusts coefficient, and for high speed steel roll collar, the β value is chosen in 1.0～1.4.According to the collars inside radius, the whizzer revolution is chosen as 500rpm～1200rpm.
5. the casting mold material is graphitic cast iron or spheroidal graphite cast iron, wall thickness 50mm～120mm, preheating temperature is 100 ℃～220 ℃, and under this temperature at casting mold inner surface lining last layer refractory paint, paint thickness 1.5mm～5.0mm.Be installed on the whizzer to be cast after the mould drying.Mold temperature is 120 ℃～260 ℃ during cast.
6. the pouring molten steel temperature is 1420 ℃～1500 ℃, pouring molten steel speed 2.5Kg/s～8.0Kg/s, pouring molten steel finishes behind 15min～40min, taking out collars from casting mold handles directly into furnace annealing, annealing treating process is: collars is not less than 200 ℃ heat treatment furnace with temperature and is heated to 650 ℃～750 ℃ insulation 1h～2h, continues to be heated to 900 ℃～1020 ℃ insulation 4h～8h then, and stove is cold, annealing back collars hardness 26～38HR carries out roughing with this understanding.
7. carry out quench treatment after the collars roughing, quenching processing technology is that collars is heated to 950 ℃～1250 ℃ with stove, insulation 2h～6h, cooling fast then.Carry out temper after the quenching, temper technology is that collars is heated to 500 ℃～600 ℃ with stove, insulation 3h～8h, cold or the air cooling of stove, tempering twice under the same process, carries out precision work after the temper, obtains the satisfactory collars of dimensional precision and surface smoothness.
High speed steel roll collar of the present invention compared with prior art has following characteristics:
1. making collars with the present invention only needs common equipments such as electric furnace, centrifugal casting machine, heat treatment furnace, and production technique is simple, and metallographic structure is based on the martensite of high rigidity, also contain the high rigidity eutectic carbides more than 15%, collars hardness height, greater than 65HRC, wear resistance is good.Be used for the high-speed rod-rolling mill pre-finishing mill, the general carbon steel of rolling φ 6.5mm, collars wear rate 0.20mm/1000t steel of the present invention～0.35mm/1000t steel, the rich chromium cast iron collars is the 1.58mm/1000t steel, high nickel chromium triangle infinitely chilled ductile cast iron collars is the 2.14mm/1000t steel, and carbide roll ring is the 0.23mm/1000t steel.Be used for the merchant bar mill finishing mill, rolling φ 12mm low-alloy threading steel, collars wear rate 1.01mm/1000t steel of the present invention～1.56mm/1000t steel, the rich chromium cast iron collars is the 14.28mm/1000t steel, middle nickel chromium triangle infinitely chilled ductile cast iron collars is the 18.75mm/1000t steel, and carbide roll ring is the 1.04mm/1000t steel.
2. the collars made from the present invention, organize tiny, even, intensity and toughness height, thermal fatigue resistance is good, be full of cracks can not occur during collars of the present invention uses and peels off, and also broken roller can not take place.
3. collars of the present invention reduces more than 50% with common centre spinning method manufacturing, production cost than carbide roll ring.
4. the present invention carries out the composite inoculating processing with polynary microalloy to rapid steel, can make eutectic carbides become bulk, spherical distribution by herring-bone form, strip, zonal arrangement, distributing homogeneity improves, rapid steel tensile strength and fracture toughness property are improved, impelling strength increases substantially, tensile strength reaches 900Mpa～1050Mpa, and fracture toughness property reaches 75MPa.m
1/2～85MPa.m
1/2, impelling strength reaches 16J/cm
2～20J/cm
2Four, embodiment
The collars performance is by the metallographic structure decision, and certain tissue depends on chemical ingredients and thermal treatment process, and the chemical ingredients of high speed steel roll collar of the present invention is to determine like this:
C:C is the fundamental element that forms wear-resisting phase carbide, and C content is low to cause carbide quantity few, reduces the collars wear resistance; The C too high levels can increase the fragility of material.Contact up to the rolled piece more than 900 ℃ with temperature during collars work, the collars hot face temperature surpasses 600 ℃, also is subjected to the cooling of high pressure water simultaneously.Therefore the C too high levels has increased the danger that the appearance of collars surface is chapped, and causes breaking of collars the most at last, therefore C content is controlled at 1.2%～3.0%.
W:W in rapid steel mainly with Fe
4W
2The C form exists, when quenching heating, and a part of Fe
4W
2C dissolves in austenite, is present in the martensite after the quenching.W atom and C atomic binding forces are stronger, can improve the decomposition temperature of tempered martensite, and the W atomic radius is big, can improve the self-diffuse activation energy of iron, improve the tempering temperature of steel, make when martensite is heated to 600 ℃～625 ℃ in the rapid steel also very stable.Some W is with W in the drawing process
2The form disperse of C is separated out, and causes secondary hardening.Undissolved Fe in the quenching heat-processed
4W
2C can stop under the high temperature austenite crystal to be grown up.W content increases, and can improve the rapid steel red hardness and reduce hot supersensitivity, but the too high ununiformity that can increase carbide of W content increases the fragility of steel, so W content is controlled at 2.0%～6.0%.
Mo:Mo is close to the influence and the W of rapid steel, and it is the principal element that promotes secondary hardening equally, and the nucleidic mass of Mo is about 1/2 of W, and adding 1%Mo is equivalent to add 2%W to the influence degree of rapid steel.Mo adds in the rapid steel can refinement ledeburite organization, is useful to toughness and the wear resistance of improving rapid steel.But decarburizing tendency increased when Mo made the rapid steel high-temperature heat treatment, therefore Mo content was controlled at 3.0%～8.0%.
V:V except cleaning molten steel, reduces outside inclusion and the gas content in rapid steel, mainly forms the MC type carbide of high rigidity, the MC dissolving is very difficult during high temperature austenite, increase V content in the rapid steel, can obviously improve wear resistance, but contain the V too high levels, owing to be prone to be full of cracks along crystal boundary, the easy preferential wear of matrix, stocking adheres to roll surface, and the roller surface is easily coarse, reduce the stocking surface quality, accelerated the collars replacement cycle on the contrary.MC quantity is too much in addition, and hardness is too high, causes the ground finish difficulty, so V content is controlled at 1.0%～10.0%.
Cr:Cr part in rapid steel is present in M
6In the C type carbide, also can form M
23C
6The type carbide also has about 40% to be present in the matrix.The M that contains Cr
23C
6The type carbide is just dissolving fully when lower quenching temperature, and Cr can impel M equally
6C type carbide is dissolved in the austenite better, makes rapid steel produce higher hardenability and through hardening ability.The Cr too high levels, the formation of the carbide that precipitation was separated out when unnecessary Cr participated in tempering, this Cr of containing carbide is separated out when lesser temps easily, has reduced the thermostability of steel.Therefore Cr content is controlled at 4.5%～12.0%
Al:Al is dissolved in the matrix, can improve temper resistance, hardness and the red hardness of rapid steel.Al also reduces M
2The decomposition temperature of C eutectic carbides makes eutectic carbides be easy to decompose and granulation when heat, helps improving the toughness of rapid steel.But Al increases the decarburization susceptibility of rapid steel, therefore Al content is controlled at 0.4%～1.5%.
Ni:Ni is a kind of non-carbide forming element, and its solid solution can improve the intensity and the thermal fatigue resistance of matrix in matrix, is favourable to freedom from cracking and the peel-ability that improves high speed steel roll collar.But Ni is an austenite stabilizer element, and add-on is too much, and residual austenite is many in the quenching structure, reduces the high speed steel roll collar wear resistance, takes all factors into consideration Ni content is controlled at 0.3%～1.5%.
Co:Co can improve Red Hardness of High Speed Steel, be very favorable to improving the high speed steel roll collar high temperature abrasion resistance, but Co reduces rapid steel toughness, takes all factors into consideration Co content is controlled at 0.5%～10.0%.
Nb: contain alloying elements such as more W, Mo, Cr, V in the rapid steel, and the density difference of the carbide of these elements and formation thereof is very big, under centrifugal action, easily produces segregation, has reduced the wear resistance of collars.Add Nb and can form the bigger MC type double carbide of density, it is poor to reduce carbide and fusant density, alleviates segregation, improves the collars wear resistance.But Nb improves the quenching temperature of steel, reduce the temperature that the secondary hardness peak value occurs, so Nb content is controlled at 0.5%～5.0%.
Ti:Ti energy refinement rapid steel crystal grain improves its intensity, toughness and wear resistance, but reduces the rapid steel red hardness, takes all factors into consideration Ti content is controlled at 0.1%～1.0%.
The Ce:Ce fusing point is low, and atomic radius is big, is the strong constitutional supercooling element in the steel and alloy, because its equilibrium constant Ko is much smaller than 1, in process of setting, be enriched in the melt of primary austenite growth front, cause constitutional supercooling, make the austenite dendrites refinement by the solute reallocation.Because the refinement of austenite dendrites is being solidified the later stage, the eutectic molten steel molten bath that forms owing to segregation between austenite dendrites diminishes, thereby makes eutectic carbides also obtain refinement, improves the obdurability of rapid steel.Ce alleviates the effect of alloying element segregations such as W, Mo in addition in rapid steel.The Ce add-on is too much, and inclusion increases, and reduces the intensity and the toughness of rapid steel on the contrary.Take all factors into consideration Ce content is controlled at 0.05%～0.30%.
Na:Na adds primary crystal Tc and the eutectic crystallization temperature that rapid steel can reduce rapid steel, primary crystal Tc and eutectic crystallization decrease of temperature, help molten steel cold excessively at liquidus line and eutectic area, and the crystallization condensate depression of alloy increases, and nucleation rate is increased, therefore, Na increases primary crystal austenite nucleus, the refinement of primary crystal austenite, the trend that residual molten steel was spaced mutually when the austenitic refinement of primary crystal caused eutectic reaction strengthens, and then causes the refinement of eutectic structure.In addition, Na optionally is adsorbed on the surface of eutectic carbides preferential growth direction when eutectic crystallization, form adsorbent thin film, hinder atoms such as W, Mo in the molten steel, the Cr eutectic carbides crystal of growing into, reduced the coarsening rate of eutectic carbides [010] preferential direction, caused [010] direction to be grown up and slow down, and [001], the increase of [100] direction coarsening rate, impel eutectic carbides spherical, help improving rapid steel toughness by the herring-bone form turn agglomerate.The add-on that Na is suitable is 0.05%～0.30%
Mg: add Mg in the rapid steel and can reduce S in the molten steel, O content, increase the condensate depression of eutectic solidification, make the eutectic structure refinement, Mg is a surface active element simultaneously, is enriched in the austenite dendrites growth front, hinders austenite and grows up, refine austenite dendrites improves rapid steel toughness.The add-on that Mg is suitable is 0.005%～0.025%.
Si:Si is non-carbide forming element, mainly is dissolved in the matrix, increases matrix fragility, in the high speed steel roll collar, and the Si too high levels, chapping and peeling off very easily appears in roll surface in the use, therefore its content is controlled at below 1.5%.
It is thick that Mn:Mn impels rapid steel to organize, and reduces the intensity and the toughness of rapid steel, and its content is controlled at below 1.5%.
Inevitably trace impurity is to bring in the raw material, and P and S are wherein arranged, and all is harmful elements, and for the intensity, toughness and the wear resistance that guarantee high speed steel roll collar, we are controlled at P content below 0.05%, and S content is controlled at below 0.05%.
The performance of collars also has direct relation with casting and thermal treatment process, and it is worked out according to being:
The whizzer revolution is the important factor that influences the collars quality, and revolution is low excessively, and the collars density is low, and collars wears no resistance.Revolution is too high, and centrifugal force is excessive, and alloying element easily produces segregation, reduces the collars wear resistance on the contrary, and revolution is too high in addition, and the vibration of whizzer machinery increases, and causes collars to be prone to casting crack.According to the density and the collars inside radius of rapid steel, selecting the whizzer revolution is 500rpm～1200rpm.
Select for use graphitic cast iron or spheroidal graphite cast iron to do casting mold, have that thermal conductivity is good, thermal stresses is low, cost is low and characteristics such as good processability, the casting mold wall thickness is too small, the collars cooling is fast, and the collars internal stress is big, and the collars surface is prone to crackle, the casting mold wall thickness is excessive, collars cooled off slow, and it is thick to cause collars to be organized, and reduced the collars wear resistance, the casting mold wall thickness is excessive simultaneously, carrying and installation be difficulty, and during the rotary casting collars, consumption of power is many, the casting mold wall thickness is at 50mm～120mm, the carrying and install more convenient, and can obtain to organize tiny, fine and close, the high speed steel roll collar of no casting crack.
The casting mold preheating temperature is low excessively in addition, and coating is difficult for sticking on the casting mold, and the casting mold preheating temperature is too high, and the easy peeling of coating peels off.100 ℃～220 ℃ of casting mold preheating temperatures, and serve as a contrast coating under this temperature can be in the densification of casting mold inner surface lining last layer, evenly, adhere to firm refractory paint with casting mold.Paint thickness is too small, and collars cooling is fast, is prone to casting crack, and paint thickness is excessive, and coating is easy to crack, peel off, and has reduced the collars surface quality.Paint thickness can obtain dense structure, any surface finish at 1.5mm～5.0mm, the high speed steel roll collar of no casting flaw.Mold temperature is low excessively during cast, and collars is prone to casting crack, and mold temperature is too high, causes the collars speed of cooling to slow down, and collars is organized thick, reduces the thermal fatigue property and the use properties of collars, and mold temperature is 120 ℃～260 ℃ during cast; Can obtain to organize tiny, fine and close, the high speed steel roll collar of no casting crack.
The influence of teeming temperature pair roller ring quality is bigger, and according to the crystallography principle, in the casting solidification process, cooling time and speed of cooling are determined by the heat extraction coefficient of casting structure, pouring molten steel temperature, metal fever physical constant and casting mold.Under specific circumstances, casting structure, metal fever physicals do not change, and the radiating condition of molten steel solidification speed and casting mold is a human factor, especially with teeming temperature setting rate is had the greatest impact, teeming temperature is too high, and molten steel solidification is slow, and crystal structure is thick, reduce the mechanical property and the fatigue strength of collars, influence the work-ing life of collars the most at last.Teeming temperature is low excessively, and Molten Steel Flow is low, easily sticking casting ladle in the collars casting process, and also collars is prone to cold shut.Teeming temperature is controlled at 1420 ℃～1500 ℃ can obtain dense structure, the high speed steel roll collar of no casting flaw.
Pouring molten steel speed is slow excessively, and the collars surface is prone to cold shut, and pouring speed is too fast, and the gas in the casting mold is difficult for discharging, and causes collars inside to be prone to pore, reduces the collars use properties.Pouring molten steel speed 2.5Kg/s～8.0Kg/s can obtain dense structure, the high speed steel roll collar of no casting flaw.The time that rotate on whizzer collars cast finishing back is too short, and collars does not solidify fully, can't obtain the collars of inside and outside layer tissue even compact; Overlong time owing to undergo phase transition in the collars process of cooling, causes the collars internal stress to increase, and action of centrifugal force impels collars crackle to occur.Pouring molten steel finishes behind 15mi～40min, and whizzer is shut down, and takes out collars and handle directly into furnace annealing from casting mold, gets final product save energy, also can eliminate the cracking of high speed steel roll collar.
During the collars anneal, furnace temperature is lower than 200 ℃, because casting high speed steel collars stress is big, is prone to crackle.Collars is heated to 650 ℃～750 ℃ insulation 1h～2h with stove can alleviate the collars thermal stresses, occurs crackle when preventing the collars heating.The annealing Heating temperature is lower than 900 ℃, and the high speed steel roll collar tissue can not all change austenite into, lingering section martensite, the back collars hardness height that causes annealing, processing difficulties.The annealing Heating temperature is higher than 1020 ℃, and dissolved carbon and alloying element are many in the collars high temperature austenite tissue, and residual austenite is many in the annealed structure, produces work hardening during roughing, causes processing difficulties.Soaking time is lower than 4h during the annealing heating, and the high speed steel roll collar tissue can not all change austenite into, also has partial martensite, the back collars hardness height that causes annealing, processing difficulties.Soaking time is more than 8h during the annealing heating, and dissolved carbon and alloying element are many in the collars high temperature austenite tissue, and residual austenite is many in the annealed structure, produces work hardening during roughing, causes processing difficulties.High speed steel roll collar of the present invention annealing is adopted and is not less than 200 ℃ heat treatment furnace with temperature and is heated to 650 ℃～750 ℃ insulation 1h～2h, continue to be heated to 900 ℃～1020 ℃ insulation 4h～8h then, stove is cold, high speed steel roll collar is organized as perlite and eutectic carbides, hardness is 26～38HRC, and processing characteristics is good.
The high speed steel roll collar quenching temperature is lower than 950 ℃, and dissolved carbon and alloying element are few in the high temperature austenite, and high temperature austenite stability is low, contains the pearlitic structure of soft in the quenching structure, reduces the wear resistance of high speed steel roll collar.The high speed steel roll collar quenching temperature is higher than 1250 ℃, and rapid steel is organized thick, and mechanical property worsens.The soaking time that heats of quenching is lower than 2h, and dissolved carbon and alloying element are few in the high temperature austenite, and high temperature austenite stability is low, contains the pearlitic structure of soft in the quenching structure, reduces the wear resistance of high speed steel roll collar.The soaking time that heats of quenching is higher than 8h, and dissolved carbon and alloying element are too much in the high speed steel roll collar high temperature austenite tissue, and remained austenite content is too many in the quenching structure, will increase times of tempering, prolongs the collars production cycle.High speed steel roll collar of the present invention adopts and is heated to 950 ℃～1250 ℃ with stove, insulation 2h～6h, cooling fast then.Obtained the tissue of martensite+residual austenite+eutectic carbides, high speed steel roll collar quenches back hardness greater than 62HRC.
The high speed steel roll collar tempering temperature is lower than 500 ℃, and the residual austenite in the quenching structure can not be changed martensite into fully, causes being prone in the high speed steel roll collar use peeling off.The high speed steel roll collar tempering temperature is higher than 600 ℃, and the proeutectoid carbide of separating out in the quenched martensite is constantly assembled, grown up, and has reduced carbon and the alloying element content in the martensite, thereby reduces the wear resistance of high speed steel roll collar.Tempering insulation time is lower than 3h, and the residual austenite in the quenching structure can not be changed martensite into fully, causes occurring peeling off in the high speed steel roll collar use.Tempering insulation time is higher than 8h, and the proeutectoid carbide of separating out in the quenched martensite is constantly assembled, grown up, and has reduced carbon and the alloying element content in the martensite, thereby reduces the wear resistance of high speed steel roll collar.After the tempering of high speed steel roll collar, change Martensite Transformation into because residual austenite is taken place, cause having bigger internal stress in the collars, tempering twice under same process, can eliminate the collars internal stress.High speed steel roll collar temper of the present invention adopts and is heated to 500 ℃～600 ℃ with stove, insulation 3h～8h, cold or the air cooling of stove, tempering is twice under the same process, obtained the tissue of martensite+small portion of residual austenite+eutectic carbides+proeutectoid carbide, the high speed steel roll collar temper number has excellent abrasive greater than 65HRC.
Below in conjunction with the embodiment that the contriver finished the present invention is described in further detail.These embodiment only are preferred embodiments of the present invention, but the present invention is not limited to these embodiment.
Embodiment 1:
1, batching: the consumption of various raw materials (weight %)
Ordinary scrap steel: 12.0; The pig iron: 42.4; Ferrotungsten: 4.5; Molybdenum-iron: 11.0; Vanadium iron: 5.5; Carbon ferrochrome: 12.5; Metallic aluminium: 0.7; Metallic nickel: 1.30; Cobalt metal: 1.70; Ferro-niobium: 6.0; Ferrotianium: 1.0; Cerium base magnesium-rare earth: 0.60; Sodium-containing material 0.80.
2, melting: with the melting of 250kg medium-frequency induction furnace
1. 30.0kg ordinary scrap steel, the 106.0kg pig iron, 11.25kg ferrotungsten, 27.5kg molybdenum-iron, 31.25kg carbon ferrochrome, 4.25kg cobalt metal and 3.25kg metallic nickel are mixed by the mentioned component requirement and put into the stove heat fused, molten steel adds 13.75kg vanadium iron, 15.0kg ferro-niobium and 2.5kg ferrotianium after melting clearly.
2. the stokehold is adjusted to branch and temperature is risen to 1640 ℃ after qualified, adds 1.75kg aluminium ingot deoxidation and alloying, then comes out of the stove.
3. 1.5kg cerium base magnesium-rare earth and 2.0kg are contained the fritter that the sodium alterant is crushed to granularity 8～12mm, after 180 ℃ of oven dry, place the casting ladle bottom, with the method that pours in the bag molten steel is carried out composite inoculating and handle.
3, the casting of collars
1. collars is poured into a mould with horizontal centrifuge, roll collar workblank size φ 140/ φ 300 * 280 (mm), whizzer revolution 890rpm.
2. the casting mold material is a graphitic cast iron, wall thickness 80mm, preheating temperature is 180 ℃, and under this temperature at casting mold inner surface lining last layer refractory paint, paint thickness 2.4mm.Be installed on the whizzer to be cast after the mould drying.Mold temperature is 210 ℃ during cast.
3. the pouring molten steel temperature is 1470 ℃, and pouring molten steel speed 5.3Kg/s, pouring molten steel finish behind the 22min, takes out collars and handle directly into furnace annealing from casting mold.
4, collars thermal treatment
1. annealing treating process is: collars is that 280 ℃ heat treatment furnace is heated to 700 ℃ of insulation 1.2h with temperature, continues to be heated to 930 ℃ of insulation 5h then, and stove is cold, and annealing back collars hardness 31.3HRC carries out roughing with this understanding.
2. carry out quench treatment after the collars roughing, quenching processing technology is that collars is heated to 1160 ℃ with stove, insulation 3h, cooling fast.
3. temper technology is that collars is heated to 580 ℃ with stove, insulation 6h, and stove is cold, and tempering twice under the same process, carries out precision work after the temper, obtains dimensional precision and table and the satisfactory collars of smooth finish.
Carry out chemical analysis, its composition following (weight %) from collars sampling:
2.56C, 3.36W, 6.51Mo, 2.12V, 7.49Cr, 0.53Al, 1.28Ni, 1.69Co, 3.21Nb, 0.35Ti, 0.13Ce, 0.08Na, 0.013Mg, 1.12Si, 0.59Mn, 0.010S, 0.017P, all the other are Fe.
Its performance of sampling and testing from the collars, the result is as follows:
Roll surface hardness is greater than 65HRC, and the roll surface difference of hardness is less than 1.2HRC, apart from the hardness at roll surface 30mm place greater than 64HRC.600 ℃ of red hardness are 61.8HRC, tensile strength 978Mpa, fracture toughness property 79.4MPam
1/2, impelling strength 18.5J/cm
2
Embodiment 2:
1, batching: the consumption of various raw materials (weight %)
Ordinary scrap steel: 22.55; The pig iron: 30.9; Ferrotungsten: 7.8; Molybdenum-iron: 8.0; Vanadium iron: 6.5; Carbon ferrochrome: 11.5; Metallic aluminium: 0.8; Metallic nickel: 0.65; Cobalt metal: 1.85; Ferro-niobium: 7.4; Ferrotianium: 0.5; Cerium base magnesium-rare earth: 0.55; Sodium-containing material 1.0.
2, melting: with the melting of 500kg medium-frequency induction furnace
1. 112.75kg ordinary scrap steel, the 154.5kg pig iron, 39.0kg ferrotungsten, 40.0kg molybdenum-iron, 57.5kg carbon ferrochrome, 9.25kg cobalt metal and 3.25kg metallic nickel are mixed by the mentioned component requirement and put into the stove heat fused, molten steel adds 32.5kg vanadium iron, 37.0kg ferro-niobium and 2.5kg ferrotianium after melting clearly.
2. the stokehold is adjusted to branch and temperature is risen to 1640 ℃ after qualified, adds 4.0kg aluminium ingot deoxidation and alloying, then comes out of the stove.
3. 2.75kg cerium base magnesium-rare earth and 5.0kg are contained the fritter that the sodium alterant is crushed to granularity 10mm～14mm, after 180 ℃ of oven dry, place the casting ladle bottom, with the method that pours in the bag molten steel is carried out composite inoculating and handle.
3, the casting of collars
1. collars is poured into a mould with horizontal centrifuge, roll collar workblank size φ 200/ φ 380 * 550 (mm), whizzer revolution 760rpm.
2. the casting mold material is a graphitic cast iron, wall thickness 100mm, preheating temperature is 185 ℃, and under this temperature at casting mold inner surface lining last layer refractory paint, paint thickness 2.7mm.Be installed on the whizzer to be cast after the mould drying.Mold temperature is 200 ℃ during cast.
3. the pouring molten steel temperature is 1460 ℃, and pouring molten steel speed 5.8Kg/s, pouring molten steel finish behind the 28min, takes out collars and handle directly into furnace annealing from casting mold.
4, collars thermal treatment
1. annealing treating process is; Collars is that 260 ℃ heat treatment furnace is heated to 700 ℃ of insulation 1.5h with temperature, continues to be heated to 930 ℃ of insulation 6h then, and stove is cold, and annealing back collars hardness 30.8HRC carries out roughing with this understanding.
2. carry out quench treatment after the collars roughing, quenching processing technology is that collars is heated to 1160 ℃ with stove, insulation 4h, cooling fast.
3. temper technology is that collars is heated to 580 ℃ with stove, insulation 6.5h, and stove is cold, and tempering twice under the same process, carries out precision work after the temper, obtains the satisfactory collars of dimensional precision and surface smoothness.
Carry out chemical analysis, its composition following (weight %) from collars sampling:
2.07C, 5.20W, 4.17Mo, 2.66V, 6.89Cr, 0.62Al, 0.64Ni, 1.83Co, 4.05Nb, 0.17Ti, 0.12Ce, 0.11Na, 0.012Mg, 1.06Si, 0.73Mn, 0.011S, 0.018P, all the other are Fe.
Its performance of sampling and testing from the collars, the result is as follows:
Roll surface hardness is greater than 65HRC, and the roll surface difference of hardness is less than 1.4HRC, apart from the hardness at roll surface 30mm place greater than 64HRC.600 ℃ of red hardness are 61.9HRC, tensile strength 972Mpa, fracture toughness property 81.4MPam
1/2, impelling strength 18.8J/cm
2
Get collars of the present invention and use at high-speed rod-rolling mill pre-finishing mill and the enterprising luggage machine of merchant bar mill finishing mill, the result is as follows:
Use the high speed steel roll collar of proportioning of the present invention and technology manufacturing to compare with existing collars, have organize tiny, even, intensity and toughness height, thermal fatigue resistance is good, be full of cracks do not occur during collars of the present invention uses and peels off, and broken roller does not take place yet.Production cost is lower more than 50% than carbide roll ring.The general carbon steel that is used for rolling φ 6.5mm on the high-speed rod-rolling mill pre-finishing mill of speed 120m/s, collars wear rate 0.27mm/1000t steel.The merchant bar mill finishing mill that is used for speed 15m/s, rolling φ 12mm low-alloy threading steel, collars wear rate 1.13mm/1000t steel, and stocking any surface finish, dimensional stabilizing.Replace rich chromium cast iron collars and nickel chromium triangle infinitely chilled ductile cast iron collars, use properties is significantly improved.Replace carbide roll ring, can thoroughly eliminate carbide roll ring and easily peel off and a cracked difficult problem, also can significantly reduce production costs simultaneously.
Claims (2)
1, a kind of high speed steel roll collar that is used for all kinds of wire rod mills and merchant bar mill is characterized in that, the chemical ingredients of this high speed steel roll collar is (weight %):
C：?1.2～3.0 W：2.0～6.0
Mo：3.0～8.0 V：1.0～10.0
Cr：4.5～12.0 Al：0.4～1.5
Ni：0.3～1.5 Co：0.5～10.0
Nb：0.5～5.0 Ti：0.1～1.0
Ce：0.05～0.30 Na：0.05～0.30
Mg：0.005～0.025
Si＜1.5 Mn＜1.5
S＜0.05 P＜0.05
All the other are Fe.
2, the manufacture method of high speed steel roll collar as claimed in claim 1 adopts electrosmelting, the rotary casting moulding; It is characterized in that its processing step is:
1. ordinary scrap steel, the pig iron, ferrotungsten, molybdenum-iron, vanadium iron, ferrochrome, ferro-niobium, ferrotianium, nickel plate and cobalt metal are mixed by the mentioned component requirement and put into the stove heat fused;
2. the stokehold is adjusted to branch and temperature is risen to 1560 ℃～1660 ℃ after qualified, adds the Al deoxidation and the alloying that account for molten steel weight 0.6%～1.8%, then comes out of the stove;
3. will contain the sodium alterant, cerium base magnesium-rare earth is crushed to the fritter of granularity less than 15mm, after oven dry below 200 ℃, places casting ladle bottom, with pouring method in the bag molten steel is carried out the composite inoculating processing;
4. high speed steel roll collar centre spinning method moulding, the whizzer revolution is chosen as 500rpm～1200rpm;
5. the casting mold material is graphitic cast iron or spheroidal graphite cast iron, wall thickness 50mm～120mm, preheating temperature is 100 ℃～220 ℃, and under this temperature at casting mold inner surface lining last layer refractory paint, paint thickness 1.5mm～5.0mm, be installed on the whizzer to be castly after the mould drying, mold temperature is 120 ℃～260 ℃ during cast;
6. the pouring molten steel temperature is 1420 ℃～1500 ℃, pouring molten steel speed 2.5Kg/s～8.0Kg/s, pouring molten steel finishes behind 15min～40min, take out collars and handle directly into furnace annealing from casting mold, annealing treating process is: collars is not less than 200 ℃ heat treatment furnace with temperature and is heated to 650 ℃～750 ℃ insulation 1h～2h, continues to be heated to 900 ℃～1020 ℃ then, insulation 4h～8h, stove is cold, and annealing back collars hardness 26HRC～38HRC carries out roughing with this understanding;
7. carry out quench treatment after the collars roughing, quenching processing technology is that collars is heated to 900 ℃～1250 ℃ with stove, insulation 2h～6h, cooling fast then; Carry out temper after the quenching, temper technology is that collars is heated to 500 ℃～600 ℃ with stove, insulation 3h～8h, cold or the air cooling of stove, tempering twice under the same process, carries out precision work after the temper, can obtain the satisfactory high speed steel roll collar of dimensional precision and surface smoothness.
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