CN103757547A - Cast steel material for composite roll ring and preparation method thereof - Google Patents

Cast steel material for composite roll ring and preparation method thereof Download PDF

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Publication number
CN103757547A
CN103757547A CN201310701532.3A CN201310701532A CN103757547A CN 103757547 A CN103757547 A CN 103757547A CN 201310701532 A CN201310701532 A CN 201310701532A CN 103757547 A CN103757547 A CN 103757547A
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speed
cast steel
steel material
composite roll
insulation
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CN201310701532.3A
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CN103757547B (en
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何玉平
陶国斌
史承海
晏绍斌
屠明安
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Xinji Aosen Special Steel Group Co ltd
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MAANSHAN FANGYUAN MATERIAL PROJECT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention discloses a cast steel material for a composite roll ring. The cast steel material comprises the following chemical elements by mass percent: 0.8-0.9 % of carbon, 1.2-1.5% of tungsten, 1.5-2.5% of molybdenum, 1.5-2.5% of vanadium, 2.2-2.5% of chromium, 0.05-0.10% of niobium, 0.1% of rare earth, 0.004-0.007% of Mg, 0.02-0.05% of Al, not more than 0.030% of P, not more than 0.030% of S, and the balance of iron. A plurality of alloy elements such as rare earth, Al and niobium are added on the basis of high-carbon steel, the heat treatment temperature after casting is reasonably controlled in a secondary refining manner, and the raw materials are fed in batches, so that the alloy steel has the characteristics of high-speed steel, is heat-resisting, high in red hardness, good in matching of rigidity and tenacity, good in abrasive resistance, high in hardness, and impact resistant, and is applicable to a roll ring of a roller of a wire processing machine, low in cost and durable. A part of scrap iron is used as a raw material, so that the alloy is stable and uniform in quality.

Description

Cast steel material and preparation method thereof for a kind of composite roll collars
Technical field
The present invention relates to roll technology field, relate in particular to cast steel material and preparation method thereof for a kind of composite roll collars.
Background technology
Roll is the central module of wire rod machine, and gadolinium part is carried out to gadolinium processing processed, makes metal produce the main tool of viscous deformation.Roll working load is large, bears very large gadolinium pressing pressure and torsional moment, and has very strong shock load and very large mass force; In addition, the Working environment of roll is harsh, bear very high temperature, has again water coolant, is in the cold and hot lower work that accompanies each other, serious wear.
High carbon and chromium cast steel, the several types such as ordinary steel and Wimet.High carbon and chromium cast steel is owing to there being certain wear resistance, and low price, is therefore widely used, and high carbon and chromium running roller has 13Cr13WMoV and 18Cr20WMoV with the conventional material of steel.Because these two kinds of steel hardness and wear resistance mainly rely on the carbide Cr of chromium 7c 3and Cr 23c 6, thermostability is poor, generally at 450 ℃, starts above agglomeration and softening gradually.In the time of 550 ℃, hardness will be down to below HRC50.And the temperature of wire rod running roller under operation can reach 550 ℃ of left and right, this just makes running roller obviously reduce work-ing life.The secondary hardening temperature of ordinary steel is 550 ℃ of left and right, and hardness maintains HRC62 ~ 64, can improve significantly the work-ing life of running roller; Wimet also has good hot hardness and wear resistance.But because the manufacturing cost of ordinary steel and Wimet is too high, in the use of high line running roller material, be restricted.Therefore study excellent performance, the roll material that cost is cheaper just seems particularly important.
Summary of the invention
The object of the present invention is to provide cast steel material and preparation method thereof for a kind of composite roll collars, this alloy material has advantages of that tensile strength is high, shock-resistant, wear-resisting.
Technical scheme of the present invention is as follows:
A composite roll collars cast steel material, is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 1.2-1.5, molybdenum 1.5-2.5, vanadium 1.5-2.5, chromium 2.2-2.5, niobium 0.05-0.10, rare earth 0.1, Mg0.004-0.007, Al0.02-0.05, P≤0.030, S≤0.030, surplus are iron.
The production method of cast steel material for described composite roll collars, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1-2 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) vanadium, chromium, rare earth; (2) tungsten, niobium; (3) other remaining components; The timed interval that each batch drops into element is 23-26 minute, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 200-210 ℃/h of speed, be warming up to 750-760 ℃, then be cooled to 650-660 ℃ with 180-190 ℃/h of speed, then be warming up to 930-940 ℃ with 200-210 ℃/h of speed, insulation 4-5 hour; With 180-190 ℃/h of speed, be cooled to 580-590 ℃ again, insulation 40-50 minute, then with 180-190 ℃/h of speed, be cooled to 200-210 ℃, insulation 3-4 hour; With 100-110 ℃/h of speed, be warming up to 330-350 ℃ again, insulation 40-50 minute, then be warming up to 530-540 ℃ with 80-90 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
Described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-5, clay 10-12, Sodium Silicofluoride 3-4, sodium carbonate 2-3, sodium tetraborate 1-2, stalk ashes 4-5, potassium felspar sand 36-40, jade powder 3-4, carclazyte 6-8, ground dolomite 3-4; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Beneficial effect of the present invention
The present invention by adding the multiple alloying elements such as rare earth, Al, niobium on the basis of high carbon steel, and through secondary refining, rationally control casting postheat treatment temperature, throwing raw materials, makes steel alloy have the characteristic of rapid steel in batches, more high temperature resistant, red firmly higher, rigidity and toughness is worked good, wear resistance is good, hardness is high, shock-resistant, is suitable for the collars of the roll of wire rod machine, cost is lower, durable in use.The present invention uses part scrap iron as raw material, makes more stable uniform of alloy quality, improves comprehensive mechanical property.Refining agent of the present invention is for Foundry Production, and the degree of porosity obviously improving in yield rate, particularly foundry goods reduces 1-2 degree, can not produce pore at cast(ing) surface, and trapped oxide also obviously reduces, and oxide inclusion is 2 grades of left and right.
Embodiment
A composite roll collars cast steel material, chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 1.2-1.5, molybdenum 1.5-2.5, vanadium 1.5-2.5, chromium 2.2-2.5, niobium 0.05-0.10, rare earth 0.1, Mg0.004-0.007, Al0.02-0.05, P≤0.030, S≤0.030, surplus are iron.
Described composite roll collars is as follows by the production method of cast steel material:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1.5 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) vanadium, chromium, rare earth; (2) tungsten, niobium; (3) other remaining components; The timed interval that each batch drops into element is 25 minutes, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 205 ℃/h of speed, be warming up to 755 ℃, then be cooled to 655 ℃ with 185 ℃/h of speed, then be warming up to 935 ℃ with 205 ℃/h of speed, be incubated 4.5 hours; With 185 ℃/h of speed, be cooled to 585 ℃ again, be incubated 45 minutes, then be cooled to 205 ℃ with 185 ℃/h of speed, be incubated 3.5 hours; With 105 ℃/h of speed, be warming up to 340 ℃ again, be incubated 45 minutes, then be warming up to 535 ℃ with 85 ℃/h of speed, be incubated 2.6 hours, take out air cooling and get final product.
Described refining agent by following weight part (kilogram) raw material make: described refining agent by following weight part (kilogram) raw material make: instrument comminuted steel shot 3, clay 10, Sodium Silicofluoride 4, sodium carbonate 2, sodium tetraborate 1, stalk ashes 4, potassium felspar sand 36, jade powder 3, carclazyte 6, ground dolomite 3; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Composite roll collars of the present invention by the mechanical property of cast steel material is: tensile strength 978MPa, yield strength 879MPa, unit elongation 16%, relative reduction in area 35%, impact absorbing energy 53J, impelling strength 66J/cm2, hardness 281HB.

Claims (4)

1. a composite roll collars cast steel material, is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 1.2-1.5, molybdenum 1.5-2.5, vanadium 1.5-2.5, chromium 2.2-2.5, niobium 0.05-0.10, rare earth 0.1, Mg0.004-0.007, Al0.02-0.05, P≤0.030, S≤0.030, surplus are iron.
2. the production method of cast steel material for composite roll collars according to claim 1, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1-2 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) vanadium, chromium, rare earth; (2) tungsten, niobium; (3) other remaining components; The timed interval that each batch drops into element is 23-26 minute, after feeding intake, stirs.
3. the production method of cast steel material for composite roll collars according to claim 2, it is characterized in that: described casting postheat treatment is: first by room temperature, with 200-210 ℃/h of speed, be warming up to 750-760 ℃, with 180-190 ℃/h of speed, be cooled to 650-660 ℃ again, with 200-210 ℃/h of speed, be warming up to 930-940 ℃ again, insulation 4-5 hour; With 180-190 ℃/h of speed, be cooled to 580-590 ℃ again, insulation 40-50 minute, then with 180-190 ℃/h of speed, be cooled to 200-210 ℃, insulation 3-4 hour; With 100-110 ℃/h of speed, be warming up to 330-350 ℃ again, insulation 40-50 minute, then be warming up to 530-540 ℃ with 80-90 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
4. the production method of cast steel material for composite roll collars according to claim 2, is characterized in that: described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-5, clay 10-12, Sodium Silicofluoride 3-4, sodium carbonate 2-3, sodium tetraborate 1-2, stalk ashes 4-5, potassium felspar sand 36-40, jade powder 3-4, carclazyte 6-8, ground dolomite 3-4; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
CN201310701532.3A 2013-12-19 2013-12-19 A kind of composite roll collar cast steel material and preparation method thereof Active CN103757547B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0570882A (en) * 1991-09-12 1993-03-23 Mitsubishi Steel Mfg Co Ltd Roughened roll for cold rolling
JP2000160283A (en) * 1998-11-25 2000-06-13 Sumitomo Metal Ind Ltd Rolling mill roll excellent in wear resistance and heat crack resistance
US6171222B1 (en) * 1992-06-19 2001-01-09 Commonwealth Scientific Industrial Research Organisation Rolls for metal shaping
CN1424423A (en) * 2002-12-24 2003-06-18 西安交通大学 High-speed steel roll ring and its production
CN101386960A (en) * 2007-09-14 2009-03-18 日立金属株式会社 Rolling roll
CN103397268A (en) * 2013-07-01 2013-11-20 安徽三联泵业股份有限公司 Wear-resistant cast steel and preparation method thereof
CN103451545A (en) * 2013-08-07 2013-12-18 安徽蓝博旺机械集团合诚机械有限公司 High-strength cast steel material for fork chuck of forklift and preparation method of high-strength cast steel material

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0570882A (en) * 1991-09-12 1993-03-23 Mitsubishi Steel Mfg Co Ltd Roughened roll for cold rolling
US6171222B1 (en) * 1992-06-19 2001-01-09 Commonwealth Scientific Industrial Research Organisation Rolls for metal shaping
JP2000160283A (en) * 1998-11-25 2000-06-13 Sumitomo Metal Ind Ltd Rolling mill roll excellent in wear resistance and heat crack resistance
CN1424423A (en) * 2002-12-24 2003-06-18 西安交通大学 High-speed steel roll ring and its production
CN101386960A (en) * 2007-09-14 2009-03-18 日立金属株式会社 Rolling roll
CN103397268A (en) * 2013-07-01 2013-11-20 安徽三联泵业股份有限公司 Wear-resistant cast steel and preparation method thereof
CN103451545A (en) * 2013-08-07 2013-12-18 安徽蓝博旺机械集团合诚机械有限公司 High-strength cast steel material for fork chuck of forklift and preparation method of high-strength cast steel material

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Address after: 052373 Zhaoma Village East, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province

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Address after: 052373 Zhaoma Village East, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province

Patentee after: Xinji Aosen iron and Steel Group Co.,Ltd.

Address before: 052373 Zhaoma Village East, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province

Patentee before: XINJI AOSEN IRON & STEEL Co.,Ltd.

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Address after: 052373 Zhaoma Village East, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province

Patentee after: Xinji Aosen Special Steel Group Co.,Ltd.

Address before: 052373 Zhaoma Village East, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province

Patentee before: Xinji Aosen iron and Steel Group Co.,Ltd.

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