A kind of alloy steel material and preparation method thereof for hot roll
Technical field
The present invention relates to metallic substance preparation field, relate in particular to a kind of hot roll alloy steel material and preparation method thereof.
Background technology
The environment of pump valve work is various, badly, very high to the requirement of material, the steel alloy that pump valve is used at present has varied, technology has very much progress, but still have a lot of problems to exist, as wear resistance, hardness, rustless property, corrosion resistance nature, high and low temperature resistance, fragility, toughness etc., in a lot of occasions, can't meet the requirement of production, also require further improvement, to enhance productivity, reduce costs, improve security, for high-quality precision and sophisticated technology development provides safeguard, for social development provides power, task is also very arduous.
Summary of the invention
The object of the present invention is to provide a kind of hot roll alloy steel material and preparation method thereof, this alloy material has advantages of high rigidity, heat shock resistance, wear-resisting.
Technical scheme of the present invention is as follows:
A kind of hot roll alloy steel material, is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 0.25-0.5, vanadium 0.35-0.5, chromium 3.0-3.5, niobium 0.05-0.10, holmium 0.05-0.10, erbium 0.05-0.10, Mn0.2-0.3, Ti0.5-0.8, B0.2-0.4, P≤0.030, S≤0.030, surplus are iron.
The production method of alloy steel material for described hot roll, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:0.5-1.5 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) chromium, Mn, B; (2) molybdenum, niobium, holmium; (3) tungsten, erbium; (4) other remaining components; The each batch of timed interval of dropping into element is 20-23 minute, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 160-170 ℃/h of speed, be warming up to 750-760 ℃, and insulation 40-50 minute, then with 160-170 ℃/h of speed, be warming up to 910-920 ℃, insulation 4-5 hour; With 150-160 ℃/h of speed, be cooled to 600-610 ℃ again, insulation 40-50 minute, then be cooled to 490-500 ℃ with 150-160 ℃/h of speed, insulation 40-50 minute, then with 150-160 ℃/h of speed, be cooled to 200-210 ℃, insulation 2-3 hour; With 100-110 ℃/h of speed, be warming up to 330-350 ℃ again, insulation 40-50 minute, then be warming up to 500-510 ℃ with 100-110 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
Described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-5, loess 30-40, magnesium oxide 1-2, SODIUMNITRATE 4-5, titanium dioxide 2-3, bauxitic clay 5-7, sepiolite powder 2-3, jade powder 3-4, stalk ashes 4-6, diatomite 1-2; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Beneficial effect of the present invention
Steel alloy provided by the invention not only has high hardness, also has good toughness, wear resisting property is good, heat strong high, contact fatigue strength is high, the feature that fracture toughness property is high.Steel alloy of the present invention is applicable to hot roll, meets the demand of hot continuous rolling technology, reduces roll change frequency in rolling, increases substantially the operating rate of milling train, reduces production costs, and increases economic efficiency.Refining agent of the present invention is for Foundry Production, and the degree of porosity obviously improving in yield rate, particularly foundry goods reduces 1-2 degree, can not produce pore at cast(ing) surface, and trapped oxide also obviously reduces, and oxide inclusion is 2 grades of left and right.
Embodiment
A kind of hot roll alloy steel material, chemical element composition and mass percent thereof that it contains are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 0.25-0.5, vanadium 0.35-0.5, chromium 3.0-3.5, niobium 0.05-0.10, holmium 0.05-0.10, erbium 0.05-0.10, Mn0.2-0.3, Ti0.5-0.8, B0.2-0.4, P≤0.030, S≤0.030, surplus are iron.
Described hot roll is as follows by the production method of alloy steel material:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) chromium, Mn, B; (2) molybdenum, niobium, holmium; (3) tungsten, erbium; (4) other remaining components; The each batch of timed interval of dropping into element is 21 minutes, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 165 ℃/h of speed, be warming up to 755 ℃, be incubated 45 minutes, then be warming up to 915 ℃ with 165 ℃/h of speed, be incubated 4.5 hours; With 155 ℃/h of speed, be cooled to 605 ℃ again, be incubated 45 minutes, then be cooled to 495 ℃ with 155 ℃/h of speed, be incubated 45 minutes, then be cooled to 205 ℃ with 155 ℃/h of speed, be incubated 2.5 hours; With 105 ℃/h of speed, be warming up to 340 ℃ again, be incubated 45 minutes, then be warming up to 505 ℃ with 105 ℃/h of speed, be incubated 2.5 hours, take out air cooling and get final product.
Described refining agent by following weight part (kilogram) raw material make: instrument comminuted steel shot 5, loess 30, magnesium oxide 1, SODIUMNITRATE 4, titanium dioxide 2, bauxitic clay 7, sepiolite powder 2, jade powder 4, stalk ashes 6, diatomite 1; Preparation method mixes each raw material, is heated to 2600-2900 ℃ to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Hot roll of the present invention by the mechanical property of alloy steel material is: tensile strength 1143MPa, yield strength 879MPa, unit elongation 15.8%, relative reduction in area 36%, impact absorbing energy 52J, impelling strength 65J/cm2, hardness 290HB.