CN103774053B - A kind of composite roll upper layer high hardness alloy steel and preparation method thereof - Google Patents

A kind of composite roll upper layer high hardness alloy steel and preparation method thereof Download PDF

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Publication number
CN103774053B
CN103774053B CN201310701649.1A CN201310701649A CN103774053B CN 103774053 B CN103774053 B CN 103774053B CN 201310701649 A CN201310701649 A CN 201310701649A CN 103774053 B CN103774053 B CN 103774053B
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China
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upper layer
ramp
composite roll
insulation
niobium
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CN103774053A (en
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陶国斌
何玉平
史承海
晏绍斌
屠明安
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Maanshan Fangyuan Material Engineering Co ltd
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MAANSHAN FANGYUAN MATERIAL PROJECT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

A kind of composite roll upper layer high hardness alloy steel, the chemical element composition that it contains and mass percent thereof are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron.The present invention by adding the multiple alloying elements such as nickel, niobium, cerium on the basis of high carbon steel, and through secondary refining, conservative control casts postheat treatment temperature, throwing raw materials in batches, steel alloy is had high temperature resistant, red hard height, hardness and toughness are worked good, and it is good to have surface abrasion resistance, resistance to flaking is good, cold shortness is low, good processability, strong with middle layer bonding force, be suitable for the upper layer of composite roll, hardness is even, long service life.

Description

A kind of composite roll upper layer high hardness alloy steel and preparation method thereof
Technical field
The present invention relates to roll technology field, particularly relate to a kind of composite roll upper layer high hardness alloy steel and preparation method thereof.
Background technology
Roll is the central module of wire rod machine, carries out gadolinium processing to gadolinium part, makes metal produce the main tool of viscous deformation.Roll working load is large, bears very large gadolinium pressing pressure and torsional moment, and has very strong shock load and very large mass force; In addition, the Working environment of roll is harsh, bear very high temperature, have water coolant again, is in the cold and hot lower work that accompanies each other, serious wear.
High carbon and chromium cast steel, the several types such as ordinary steel and Wimet.High carbon and chromium cast steel is owing to there being certain wear resistance, and low price, is therefore widely used, and the material that high carbon and chromium running roller steel is conventional has 13Cr13WMoV and 18Cr20WMoV.Because these two kinds of steel hardness and wear resistance mainly rely on the carbide Cr of chromium 7c 3and Cr 23c 6, thermostability is poor, generally more than 450 DEG C, starts agglomeration and softens gradually.550 DEG C time, hardness will be down to below HRC50.And the temperature of wire rod running roller under running can reach about 550 DEG C, this just makes running roller obviously reduce work-ing life.The secondary hardening temperature of ordinary steel is at about 550 DEG C, and hardness maintains HRC62 ~ 64, can improve the work-ing life of running roller significantly; Wimet also has good hot hardness and wear resistance.But because the manufacturing cost of ordinary steel and Wimet is too high, the use of high line running roller material is restricted.Therefore study excellent performance, the roll material that cost is cheaper just seems particularly important.
Summary of the invention
The object of the present invention is to provide a kind of composite roll upper layer high hardness alloy steel and preparation method thereof, this alloy material has that hardness is high, wear resistance good, resistant to elevated temperatures advantage.
Technical scheme of the present invention is as follows:
A kind of composite roll upper layer high hardness alloy steel, is characterized in that: the chemical element composition that it contains and mass percent thereof are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
The production method of described composite roll upper layer high hardness alloy steel, is characterized in that:
(1), the preparation pig iron and scrap iron are originated as ferrous substrate in 1:0.5-1.5 ratio, the pig iron is added drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) lot sequence, dropping into alloying element in alloying process in stove is: (1) vanadium, chromium; (2) tungsten, molybdenum, niobium; (3) other remaining components; The each batch of timed interval of dropping into element is 22-25 minute, stirs after feeding intake.
Described casting postheat treatment is: first by room temperature with 200-210 DEG C/h of ramp to 660-670 DEG C, insulation 40-50 minute, then with 220-230 DEG C/h of ramp to 970-980 DEG C, insulation 4-5 hour; 570-580 DEG C is cooled to again with 170-180 DEG C/h of speed, then with 210-220 DEG C/h of ramp to 720-730 DEG C, then be cooled to 220-230 DEG C with 170-180 DEG C/h of speed, insulation 3-4 hour; Again with 100-110 DEG C/h of ramp to 340-350 DEG C, insulation 40-50 minute, then with 100-110 DEG C/h of ramp to 520-530 DEG C, insulation 3-4 hour, takes out air cooling and get final product.
Described refining agent is made up of the raw material of following weight part: instrument comminuted steel shot 3-5, clay 10-12, Sodium Silicofluoride 3-4, sodium carbonate 2-3, sodium tetraborate 1-2, stalk ashes 4-5, potassium felspar sand 36-40, jade powder 3-4, carclazyte 6-8, ground dolomite 3-4; Each raw material mixes by preparation method, is heated to 2600-2900 DEG C to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
Beneficial effect of the present invention
The present invention by adding the multiple alloying elements such as nickel, niobium, cerium on the basis of high carbon steel, and through secondary refining, conservative control casts postheat treatment temperature, throwing raw materials in batches, steel alloy is had high temperature resistant, red hard height, hardness degree and toughness are worked good, and it is good to have surface abrasion resistance, resistance to flaking is good, cold shortness is low, good processability, strong with middle layer bonding force, be suitable for the upper layer of composite roll, hardness is even, long service life.The present invention uses part scrap iron as raw material, makes alloy quality more stable uniform, improves comprehensive mechanical property.Refining agent of the present invention is used for Foundry Production, significantly improves yield rate, and the degree of porosity particularly in foundry goods reduces 1-2 degree, and can not produce pore at cast(ing) surface, trapped oxide also obviously reduces, and oxide inclusion is at about 2 grades.
Embodiment
A kind of composite roll upper layer high hardness alloy steel, the chemical element composition that it contains and mass percent thereof are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron.
The production method of described composite roll upper layer high hardness alloy steel is:
(1), the preparation pig iron and scrap iron are originated as ferrous substrate in 1:1 ratio, the pig iron is added drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) lot sequence, dropping into alloying element in alloying process in stove is: (1) vanadium, chromium; (2) tungsten, molybdenum, niobium; (3) other remaining components; The each batch of timed interval of dropping into element is 24 minutes, stirs after feeding intake.
Described casting postheat treatment is: elder generation with 205 DEG C/h of ramp to 665 DEG C by room temperature, is incubated 45 minutes, then with 225 DEG C/h of ramp to 975 DEG C, is incubated 4.5 hours; 575 DEG C are cooled to again with 175 DEG C/h of speed, then with 215 DEG C/h of ramp to 725 DEG C, then be cooled to 225 DEG C with 175 DEG C/h of speed, be incubated 3.5 hours; Again with 105 DEG C/h of ramp to 345 DEG C, be incubated 45 minutes, then with 105 DEG C/h of ramp to 525 DEG C, be incubated 3.5 hours, take out air cooling and get final product.
Described refining agent is made up of the raw material of following weight part (kilogram): described refining agent is made up of the raw material of following weight part (kilogram): instrument comminuted steel shot 3, clay 10, Sodium Silicofluoride 4, sodium carbonate 2, sodium tetraborate 1, stalk ashes 4, potassium felspar sand 36, jade powder 3, carclazyte 6, ground dolomite 3; Each raw material mixes by preparation method, is heated to 2600-2900 DEG C to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
The mechanical property of composite roll upper layer high hardness alloy steel of the present invention is: tensile strength 1289MPa, yield strength 918MPa, unit elongation 15%, relative reduction in area 37%, impact absorbing energy 56J, impelling strength 66J/cm2, hardness 289HB.

Claims (1)

1. a composite roll upper layer high hardness alloy steel, is characterized in that: the chemical element composition that it contains and mass percent thereof are: carbon 0.8-0.9, tungsten 2.5-3, molybdenum 2.2-2.5, vanadium 0.5-0.8, chromium 3.5-4.0, niobium 0.05-0.10, cerium 0.05-0.10, nickel 1.4-1.6, cobalt 0.06-0.09, P≤0.030, S≤0.030, surplus are iron;
The production method of described composite roll upper layer high hardness alloy steel, comprises the following steps:
(1), the preparation pig iron and scrap iron are originated as ferrous substrate in 1:0.5-1.5 ratio, the pig iron is dropped in stove and melts, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment;
(2) lot sequence, dropping into alloying element in alloying process in stove is: (a) vanadium, chromium; (b) tungsten, molybdenum, niobium; (c) other remaining components; The each batch of timed interval of dropping into element is 22-25 minute, stirs after feeding intake;
Described casting postheat treatment is: first by room temperature with 200-210 DEG C/h of ramp to 660-670 DEG C, insulation 40-50 minute, then with 220-230 DEG C/h of ramp to 970-980 DEG C, insulation 4-5 hour; 570-580 DEG C is cooled to again with 170-180 DEG C/h of speed, then with 210-220 DEG C/h of ramp to 720-730 DEG C, then be cooled to 220-230 DEG C with 170-180 DEG C/h of speed, insulation 3-4 hour; Again with 100-110 DEG C/h of ramp to 340-350 DEG C, insulation 40-50 minute, then with 100-110 DEG C/h of ramp to 520-530 DEG C, insulation 3-4 hour, takes out air cooling and get final product;
Described refining agent is made up of the raw material of following weight part: instrument comminuted steel shot 3-5, clay 10-12, Sodium Silicofluoride 3-4, sodium carbonate 2-3, sodium tetraborate 1-2, stalk ashes 4-5, potassium felspar sand 36-40, jade powder 3-4, carclazyte 6-8, ground dolomite 3-4; Each raw material mixes by preparation method, is heated to 2600-2900 DEG C to molten state, stirs 10-15 minute, is poured into Quench in pure water, then is ground into 100-200 order powder, washes with water for several times, dries and get final product.
CN201310701649.1A 2013-12-19 2013-12-19 A kind of composite roll upper layer high hardness alloy steel and preparation method thereof Expired - Fee Related CN103774053B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111139394B (en) * 2019-12-24 2022-01-11 中钢集团邢台机械轧辊有限公司 Preparation method of high-performance rough rolling working roll

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86104669A (en) * 1985-07-08 1987-02-18 查瓦尼·凯丁 Forged roll for cold rolling
JPH02298234A (en) * 1989-05-10 1990-12-10 Hitachi Metals Ltd Tool steel for warm and hot working
JP2003286543A (en) * 2002-03-28 2003-10-10 Nippon Steel Corp HIGH-STRENGTH, LOW-Cr FERRITIC STEEL PIPE FOR BOILER SHOWING EXCELLENT LONG-TERM CREEP PROPERTIES AND ITS MANUFACTURING PROCESS
JP2004100027A (en) * 2002-09-12 2004-04-02 Nippon Steel Corp Steel for liquid-phase diffusion bonding having excellent resistance to low-temperature transformation crack
CN102041454A (en) * 2009-10-21 2011-05-04 宝山钢铁股份有限公司 High hardness steel for forging and forming cold roller

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86104669A (en) * 1985-07-08 1987-02-18 查瓦尼·凯丁 Forged roll for cold rolling
JPH02298234A (en) * 1989-05-10 1990-12-10 Hitachi Metals Ltd Tool steel for warm and hot working
JP2003286543A (en) * 2002-03-28 2003-10-10 Nippon Steel Corp HIGH-STRENGTH, LOW-Cr FERRITIC STEEL PIPE FOR BOILER SHOWING EXCELLENT LONG-TERM CREEP PROPERTIES AND ITS MANUFACTURING PROCESS
JP2004100027A (en) * 2002-09-12 2004-04-02 Nippon Steel Corp Steel for liquid-phase diffusion bonding having excellent resistance to low-temperature transformation crack
CN102041454A (en) * 2009-10-21 2011-05-04 宝山钢铁股份有限公司 High hardness steel for forging and forming cold roller

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Denomination of invention: High-hardness alloy steel material for composite roller surface layer and preparation method thereof

Effective date of registration: 20190423

Granted publication date: 20151125

Pledgee: Huizhou bank Limited by Share Ltd. Ma'anshan Development Zone Branch

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Address after: 243000 Dangtu Industrial Park, Ma'anshan City, Anhui Province

Patentee after: MAANSHAN Fangyuan Material Engineering Co.,Ltd.

Address before: 243100 north end of Gongye trunk road, development zone, Dangtu County, Ma'anshan City, Anhui Province

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