CN1420025A - Long size floor decoration material with consistent printed pattern and embossed pattern and mfg. method thereof - Google Patents
Long size floor decoration material with consistent printed pattern and embossed pattern and mfg. method thereof Download PDFInfo
- Publication number
- CN1420025A CN1420025A CN02149569A CN02149569A CN1420025A CN 1420025 A CN1420025 A CN 1420025A CN 02149569 A CN02149569 A CN 02149569A CN 02149569 A CN02149569 A CN 02149569A CN 1420025 A CN1420025 A CN 1420025A
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- China
- Prior art keywords
- layer
- embossing
- decorative pattern
- long size
- vinyl chloride
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- 239000000463 material Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims description 11
- 238000005034 decoration Methods 0.000 title abstract 3
- 238000004049 embossing Methods 0.000 claims abstract description 64
- 238000005096 rolling process Methods 0.000 claims abstract description 20
- 238000005187 foaming Methods 0.000 claims abstract description 18
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003365 glass fiber Substances 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 238000001556 precipitation Methods 0.000 claims abstract description 7
- 238000007639 printing Methods 0.000 claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 238000009408 flooring Methods 0.000 claims description 13
- 238000003475 lamination Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- 230000009977 dual effect Effects 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 3
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 3
- 239000011118 polyvinyl acetate Substances 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 2
- 229920006387 Vinylite Polymers 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000012780 transparent material Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract 15
- 239000002344 surface layer Substances 0.000 abstract 2
- 239000011152 fibreglass Substances 0.000 abstract 1
- 239000002335 surface treatment layer Substances 0.000 abstract 1
- 239000004753 textile Substances 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 10
- 238000010276 construction Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000009824 pressure lamination Methods 0.000 description 3
- 239000004604 Blowing Agent Substances 0.000 description 2
- 206010016322 Feeling abnormal Diseases 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 210000004276 hyalin Anatomy 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 241000972773 Aulopiformes Species 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 235000019515 salmon Nutrition 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0221—Vinyl resin
- B32B2266/0235—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4023—Coloured on the layer surface, e.g. ink
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/409—Iridescent, pearlescent surface
Landscapes
- Floor Finish (AREA)
Abstract
The invention relates to a long size PVC floor decoration material with continuous sheet layer, comprising, top-down, a surface layer (10), a glass fiber layer (1) and a lower layer (20), characterized in taht, the surface layer (10) including, top-down, a surface treatment layer(15), a pearl ink layer (14), an embossing layer (13), a transparent sheet layer(12) of vinyl chloride resin layer and a printed layer (11), the glass fiber layer (1) being fiber glass sheet layer, the lower layer( 20) including, top-down, a precipitation layer (21), a foaming layer (22) or a non-foaming layer (23) and a textile layer (24). The printed pattern and the embossing pattern are identical to form the stereo appearance by unevenness embossing rolling machine for the inventive floor decoration material, and crude sense of reality and depth, sense of high level are carried out.
Description
Technical field
The present invention relates to long size vinyl flooring ornament materials, it can realize that synchronous printing decorative pattern and embossing decorative pattern reach the three-dimensional appearance effect, realizes the sense of reality, depth sense, the feeling of high class of nature (tree, stone, fabric etc.); On its superficial layer constitutes, this floor decorative material makes the embossing asperities and the important decorative pattern of printed layers reach the consistent seal pearl ink (pearl ink) that passes simultaneously, realizes the dim sense of the depth sense of dual printing effect and pearl (pearl), the three-dimensional appearance of the third dimension of the embossing decorative pattern consistent with printing decorative pattern and the sense of reality, feeling of high class.
Background technology
Normally used long size floor decorative material is to form the vinyl chloride hyaline layer and form unsetting embossing after printing, and not only outward appearance is dull and limited during the performance third dimension.
In the prior art, for fear of this dull sense with have third dimension, Korean Patent Publication No. has been put down in writing a kind of method that forms three-dimensional pattern for 93-23190 number, wherein makes printed layers contain blowing agent and outstanding printing decorative pattern shows its three-dimensional appearance effect.In the existing flooring material of this technology of application, the printed layers that contains blowing agent forms the printing decorative pattern, use is added with the ink of foamed promoter or frothing inhibitor, the printed layers that forms the printing decorative pattern is promoted by the printing that passes through in the foaming kitchen range (oven), make only to contain foamed promoter or frothing inhibitor or resist foaming and reach the three-dimensional appearance effect.
But above-mentioned flooring material is had any problem when making superficial layer cause being used in the frequent place of walking to strick precaution ability such as thorn, cut, pressurized because the printed layers on its top is made of the foaming thing; In addition, owing to form the embossing decorative pattern of fineless and smooth circle (round), make to be restricted when showing fine and smooth three-dimensional appearance effect.
Another prior art is Korean utility model publication No. publication number 95-9019 number.In the flooring material of this record, form the concave-convex decorative pattern with embossing rolling mill (roller) and after the concave-convex decorative pattern is filled ink in printed layers, the fixed printing decorative pattern in printshop in the above forms hyaline layer at an upper portion thereof and reaches stereoeffect.
But the printing decorative pattern and the embossing decorative pattern of above-mentioned flooring material are inconsistent, and ink of filling in the embossing decorative pattern and printing decorative pattern be lamination just in time, has influenced the third dimension and the sense of reality.In addition, be coated with ink in the printed layers that forms the embossing decorative pattern comprehensively, soak the ink of completely other parts except that concave surface and should remove, ink removal engineering at this time is loaded down with trivial details and operating efficiency is low.
In addition, in the existing goods except piece-type (piece type) flooring material (for example ceramic tile) of long size floor decorative material in order to show the three-dimensional appearance effect, in order to form the embossing decorative pattern consistent with the printing decorative pattern of characteristic portion, use is carved with the flat board of the metal material of the embossing consistent with the printing decorative pattern of characteristic portion, forms third dimension thus.Only limit to the production of piece-type goods but this mode is applicable to dull and stereotyped embossing, can't be applicable to the long size vinyl flooring material of continuous manufacturing.Moreover the low and expense of productivity improves, compared with long size goods constructional difficulties but also consume more labour and time not only.
In order to address the above problem the finer and smoother third dimension of formation simultaneously, though attempt on long size vinyl flooring material, to make the printing decorative pattern consistent with the embossing decorative pattern with the embossing rolling mill, yet the printing decorative pattern that heat that produces when forming the embossing decorative pattern and tension force cause printed layers elongation causes printing decorative pattern and the embossing decorative pattern can't coincide.
Summary of the invention
Above-mentioned (fine and smooth third dimension that the present invention considers, the sense of the printing depth, productivity, expense, application property, constitute in the surface) problem, a kind of long size flooring material is provided, formation for its superficial layer (10), with the embossing rolling mill lamination of transparent thin layer (12) consistent with the feature decorative pattern of printed layers (11) in the top of printed layers, make the feature decorative pattern of printed layers consistent (to call the synchronous embossing method of long size in the following text) with the ridge design of embossing rolling mill, the pearl ink is infected with in protuberance position at the embossing rolling mill, has realized the depth sense of dual printing effect forming the direct simultaneously biography seal pearl ink (to call the Valley printing process in the following text) of embossing decorative pattern, the dim sense of pearl (Pearl), the third dimension and the sense of reality of the embossing decorative pattern consistent with the printing decorative pattern, the three-dimensional appearance of feeling of high class.
For long size vinyl flooring material, make the printing decorative pattern consistent with the ridge design of embossing rolling mill, when being existing synchronous embossing operation, the heat that produces when forming the embossing decorative pattern and be used for the tension force that nose circle carries out makes the printing decorative pattern distortion of printed layers and can't surely close with the embossing decorative pattern.But the present invention provides a kind of long size floor decorative material in order to address this problem, directly use the glass fibre thin layer of waterproof reinforced material to make the minimizing deformation of printing decorative pattern, set scope (140～180 ℃) and tension force (30～120kg f/cm of the suitable heat condition that is supplied in the synchronous embossing rolling mill of constant speed again
2), make the embossing rolling mill identical with operating speed, or roll soon or slowly reach the printing decorative pattern consistent with the embossing decorative pattern, be infected with simultaneously the pearl ink and make and directly pass seal pearl ink when forming the embossing decorative pattern, and reach the depth sense of printing and the sense of reality, the dim sense of pearl, the exquisiteness sense of embossing decorative pattern, third dimension in the protuberance position of embossing rolling mill.
Description of drawings
Fig. 1 is the sectional drawing of the floor decorative material of one of the present invention embodiment,
Fig. 2 is the sectional drawing of the floor decorative material of another embodiment of the present invention.
The explanation of accompanying drawing major part symbol
1: ready-made layer (glass fibre thin layer) 10: superficial layer
11: printed layers 12: transparent lamina
13: embossing 14 synchronously: pearl ink layer
15: surface-treated layer 16: the transparent layer of replenishing
20: lower layer 21: the beds of precipitation
22: foaming layer 23: nonfoamed layer
24: tissue layer
The specific embodiment
Following accompanying drawing according to long size floor decorative material of the present invention is elaborated.
Fig. 1 is the sectional drawing of the floor decorative material of one of the present invention embodiment, forms superficial layer (10), ready-made layer (1), lower layer (20) from top to down.
Above-mentioned superficial layer (10) and lower layer (20) can be subdivided into: superficial layer (10) is formed by surface-treated layer (15), pearl ink layer (14), embossing (13) synchronously, transparent lamina (12), printed layers (11) lamination from top to down, and ready-made layer (1) then laminated glass fibre thin layer forms.Lower layer (20) from top to bottom is made up of the beds of precipitation (21), foaming layer (22) or nonfoamed layer (23), the tissue layer (24) of vinyl chloride resin layer.
At first ready-made layer (1) is described.
Ready-made layer (1) is owing to be the glass fibre thin layer, flooring material after the construction has waterproof safety, the minimizing deformation of printing decorative pattern when synchronous embossing is formed, use suitably cooperates glass fibre and paper pulp (pulp) with the thin layer that forms with adhesive (binder), forms with vinyl chloride colloidal sol (sol) dipping back gel.
Pearl ink layer (14) and embossing (13) synchronously to superficial layer (10) describes again.
The three-dimensional appearance of the third dimension of the depth sense that brings for the dual printing effect in surface, the dim sense of pearl (pearl), the embossing decorative pattern consistent with the printing decorative pattern and the sense of reality, feeling of high class utilizes synchronous embossing method and VALLEY method to form the pearl ink layer (14) of the synchronous embossing decorative pattern (13) consistent with printing decorative pattern.
At this moment the pearl ink of Shi Yonging is to form with high-speed mixer (mixer) stirring after dropping into pearl pigment (yellow, silver color, gold, salmon pink, white, purple etc.), polyvinylacetate, acrylic acid, water, alcohol and additive.
Again surface-treated layer (15) is described.
Surface treatment is to have physical attributes such as stain resistance, mar-proof, wearability, old-tolerance for product surface, and coating polyurethane acrylic acid is synthetic to be resin, carries out UV cured and forms surface-treated layer (15).
Lower layer (20) is described.
For various performances such as the heat insulating ability of the key property that has floor decorative material, construction convenience, soft feeling, sound-absorbing, soundproof and vibrationproof, lower layer (20) is that the tissue layer (24) that the beds of precipitation (21), foaming layer (22) or nonfoamed layer (23) by lamination vinyl chloride thin layer and polyester fiber are knitted system forms.
The manufacture process of floor decorative material as described in Figure 1 is as follows;
Go up gelation at 150～170 ℃ heating drum (heating drum) after at first the glass fibre thin layer of ready-made layer (1) being impregnated in vinyl chloride colloidal sol, make glass fibre thin layer (1) thus, carry out intaglio printing (gravure) at an upper portion thereof or pass impression becoming printed layers (11).
Afterwards, the transparent lamina (12) of preheating vinyl chloride resin layer utilizes synchronous embossing rolling mill to be laminated to above the printed layers (11) to 150～170 ℃.
At this moment pearl (pearl) ink is infected with in the protuberance position of embossing rolling mill, when lamination printed layers (11) and transparent lamina (12), form the synchronous embossing decorative pattern (13) consistent, and direct simultaneously biography impression becomes pearl ink layer (14) with the important decorative pattern of printed layers (11).
Afterwards, for various performances such as the heat insulating ability of the basic function that has floor decorative material, construction convenience, soft feeling, sound-absorbing, soundproof and vibrationproof, the beds of precipitation (21) of lamination vinyl chloride thin layer, foaming layer (22) or nonfoamed layer (23) and polyester fiber are knitted the tissue layer (24) of system, form lower layer (20).
Lamination is that each layer that will be preheated to 150～170 ℃ of temperature utilizes the heat lamination to form, and tissue layer (24) is to use the vinyl chloride sol layer to be pressed in the opposing face of foaming layer (22).At this moment the fabric of Shi Yonging is the stable surname during for the feeling of high class that increases construction back opposing face and construction.
The lower layer (20) that forms is like this foamed in 180-250 ℃ foaming kitchen range (OVEN) after the foaming layer, be laminated to glass fibre thin layer (1) below.
In order to make transparent lamina (12) and pearl ink layer (14) top have stain resistance, mar-proof, wearability, the coating polyurethane acroleic acid is synthetic to be that resin carries out UV cured formation surface-treated layer (15) at last, thereby finishes manufacture process.
Fig. 2 is the floor decorative material sectional drawing of another embodiment of the present invention, wherein for the superficial layer (10) of the floor decorative material of Fig. 1, after embossing (13) recess position utilizes various material to replenish synchronously, form surface-treated layer (15), reach the structure of surface smoothing and visible synchronous embossing at any time.At this moment it is resin, acrylic resin, vinylite etc. that the material of replenishing groove has transparent vinyl chloride colloidal sol or urethane.
Describe in detail by the following examples.
Embodiment
Except other layer of glass fibre thin layer (1) and tissue layer (24) is to be made with rolling (calendering) technology.
1, with glass fibre thin slice (60g/m
2) dipping PVC colloidal sol, (heating drum) carries out gel with 160 ℃ heating drums, makes glass fibre thin layer (1) thus.
2, print formation printed layers (11) on the glass fibre thin layer (1).
3, go up the transparent lamina (12) that has composition as shown in table 1 and content with calender (calender) 170～180 ℃ of laminated in printed layers (11), this transparent lamina (12) is with 160 ℃ heating drum (heating drum) preheating, carry out using 160 ℃ heating drum preheating once more behind the simple and easy lamination, keeping surface temperature and be 160 ℃, pressure is 30～120kgf/cm
2, embossing synchronously applies 5kgf/cm with the embossing rolling mill
2The pressure lamination form synchronous embossing decorative pattern (13) simultaneously.
4, at this moment be infected with the pearl ink that forms by pearl pigment, polyvinylacetate, acrylic acid, water-alcohol manufacturing, when forming decorative pattern, pass seal pearl ink, form pearl ink layer (14) thus in the protuberance position of synchronous embossing rolling mill.
5, make the beds of precipitation (21), the foaming layer (22) that (rolling) has composition shown in the table 1 and content with calender (calender) 170～180 ℃ of calenderings, when the bottom of foaming layer (22) coating vinyl chloride colloidal sol with heating-range (heating drum) each layer of preheating of 160 ℃ after, with tissue layer (24), by means of lamination embossing rolling mill each layer of pressure lamination with 5kgf/cm, by passing through in 230 ℃ the foaming kitchen range (oven), make lower layer (20) again.
6, in above-mentioned 5 by the lower layer (20) that passes through in the foaming kitchen range (oven) and above-mentioned 4 superficial layers of making (10) with heating drum (heating drum) each layer of preheating of 160 ℃ after, use lamination embossing rolling mill is used 5kgf/cm
2The reverse side and the lower layer (20) of the ready-made layer of pressure lamination (1).
Afterwards, smear the polyurethane acrylic synthetic to be that resin carries out UV cured on the top of embossing (13) synchronously, forms the film surface processing layer (15) of 20 μ m, makes long size floor decorative material of the present invention.
The composition of the resin combination that present embodiment uses and content are with reference to following table 1.
Can reach following effect according to the present invention. The superficial layer (10) of long size floor decorative material Utilize synchronous embossing method and Valley printing technology, forming the embossing flower consistent with the printing decorative pattern In the time of line, form pearl ink layer (14), realized depth sense that double printing effect brings, The dim sense of pearl (pearl), with the third dimension of the consistent embossing decorative pattern of printing decorative pattern and true sense, Consist of outstanding three-dimensional appearance floor decorative material in the surface of feeling of high class.
In addition, long size floor decorative material of the present invention has solved piece-type goods (for example ceramic tile) Productivity low and expense that bring improves, constructional difficulties and the labour cost brought and disappear during construction The problem of time-consuming increase.
Claims (6)
1, a kind of PVC flooring material of long size form of the continous thin layer of forming by superficial layer (10), ready-made layer (1) and lower layer (20) from top to down, it is characterized in that, described superficial layer (10) comprises the transparent lamina (12) and the printed layers (11) of surface-treated layer (15), pearl ink layer (14), embossing (13) synchronously, vinyl chloride resin layer from top to down, ready-made layer (1) uses the glass fibre thin layer, and lower layer (20) comprises the beds of precipitation (21), foaming layer (22) or nonfoamed layer (23) and the tissue layer (24) of vinyl chloride thin layer from top to down.
2, a kind of flooring material of long size form of the continous thin layer of forming by superficial layer (10), ready-made layer (1) and lower layer (20) from top to down, it is characterized in that, superficial layer (10) from top to bottom comprises surface-treated layer (15), transparent transparent lamina (12) and printed layers (11) of replenishing layer (16), pearl ink layer (14), embossing (13) synchronously, vinyl chloride resin, ready-made layer (1) uses the glass fibre thin layer, and lower layer (20) comprises laying (21), foaming layer (22) or nonfoamed layer (23) and the tissue layer (24) of vinyl chloride thin layer from top to down.
3, as claims 1 or 2 described long size floor decorative materials, it is characterized in that, in printed layers top lamination transparent lamina (12), use allows the feature decorative pattern synchronous embossed technology consistent with the ridge design of embossing rolling mill of printed layers, realizes the third dimension and the sense of reality of embossing decorative pattern.
4, as claims 3 described long chi floor decorative materials, it is characterized in that, use passes the Valley printing process of seal pearl ink when the protuberance position of embossing rolling mill is infected with the pearl ink and is being formed the embossing decorative pattern, reach dual printing effect.
As claims 1 or 2 described long size floor decorative materials, it is characterized in that 5, the pearl ink that is used in the pearl ink layer is to use pearl pigment, polyvinylacetate, acrylic acid, water, alcohol and additive manufacturing to form.
As claims 2 described long size floor decorative materials, it is characterized in that 6, being used in the transparent material of replenishing in the layer, to be selected from vinyl chloride colloidal sol, urethane be in resin, acrylic resin, the vinylite more than one.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2001-0071111A KR100409091B1 (en) | 2001-11-15 | 2001-11-15 | PVC Flooring Matched Print and Embossed Pattern |
| KR71111/2001 | 2001-11-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1420025A true CN1420025A (en) | 2003-05-28 |
| CN1239321C CN1239321C (en) | 2006-02-01 |
Family
ID=19716003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021495696A Expired - Lifetime CN1239321C (en) | 2001-11-15 | 2002-11-14 | Long size floor decoration material with consistent printed pattern and embossed pattern and mfg. method thereof |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR100409091B1 (en) |
| CN (1) | CN1239321C (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN1239321C (en) | 2006-02-01 |
| KR100409091B1 (en) | 2003-12-11 |
| KR20030040695A (en) | 2003-05-23 |
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