KR980007041U - Floor material having three-dimensional impression by two steps of printing - Google Patents

Floor material having three-dimensional impression by two steps of printing Download PDF

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Publication number
KR980007041U
KR980007041U KR2019960022784U KR19960022784U KR980007041U KR 980007041 U KR980007041 U KR 980007041U KR 2019960022784 U KR2019960022784 U KR 2019960022784U KR 19960022784 U KR19960022784 U KR 19960022784U KR 980007041 U KR980007041 U KR 980007041U
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KR
South Korea
Prior art keywords
layer
printing
foam
gravure printing
rotary screen
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KR2019960022784U
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Korean (ko)
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장종대
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김충세
고려화학 주식회사
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Priority to KR2019960022784U priority Critical patent/KR980007041U/en
Publication of KR980007041U publication Critical patent/KR980007041U/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4026Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/409Iridescent, pearlescent surface

Landscapes

  • Laminated Bodies (AREA)

Abstract

본 고안은 하부발포층(6), 기재층(5), 상부발포층(4), 그라비아 인쇄층(3), 투명수지층 또는 펄안료나 메탈릭 안료가 함유된 반투명수지층(1'), 로타리 스크린 인쇄층(2), 및 표면처리된 투명상부층(1)이 적층되어 이루어지며, 상기 상부 발포층(4)과 그라비아 인쇄층(3)에는 발포촉진제와 발포억제제에 의한 요철이 형성되어 있는 것을 특징으로 하는 로타리 스크린과 그라비아 인쇄가 조화된 2단 입체구조의 바닥재에 관한 것이다.The present invention has a lower foam layer (6), a base layer (5), an upper foam layer (4), a gravure printing layer (3), a transparent resin layer or a semi-transparent resin layer (1 ') containing a pearl pigment or metallic pigment, The rotary screen printing layer 2 and the surface-treated transparent upper layer 1 are laminated, and the upper foam layer 4 and the gravure printing layer 3 have irregularities formed by the foam accelerator and the foam inhibitor. It relates to a flooring of a two-stage three-dimensional structure in which a rotary screen and gravure printing are harmonized.

Description

2단 인쇄에 의한 입체감을 갖는 바닥재Floor material having three-dimensional impression by two steps of printing

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 그라비아 인쇄와 로타리 스크린인쇄에 의한 입체감을 갖는 본 고안에 따른 바닥재의 단면도.1 is a cross-sectional view of the flooring according to the present invention having a three-dimensional effect by gravure printing and rotary screen printing.

제2도는 일반적인 바닥재의 단면도.2 is a cross-sectional view of a general floor.

* 도면의 주요부분에 대한 부호 설명* Explanation of symbols on the main parts of the drawings

1 : 투명상부층 1' : 투명수지층 또는 반투명수지층1: transparent upper layer 1 ': transparent resin layer or translucent resin layer

2 : 로타리 스크린 인쇄층 3 : 그라비아 인쇄층2: Rotary screen printed layer 3: Gravure printed layer

4 : 상부발포층 5 : 기재층4: upper foaming layer 5: base layer

6 : 하부발포층 7 : 발포억제부위6: lower foaming layer 7: foam suppression site

본 고안은 PVC계 바닥재의 인쇄공정을 펄이나 홀로그램, 또는 메탈릭이 포함된 로타리 스크린과 그라비아 인쇄가 동시에 조화를 이루게 인쇄하여 다양한 색상과 색상과 디자인을 형성시키고, 그 인쇄된 부분에 원하는 발포억제나 촉진을 하여 2중의 입체감을 나타낼 수 있도록 한 바닥재에 관한 것이다.The present invention prints PVC flooring printing process in harmony with pearl screen, hologram, or metallic rotary screen and gravure printing at the same time to form various colors, colors and designs. It is related with the flooring which made acceleration and can show double three-dimensional impression.

일반적으로 PVC계 바닥재는 제2도에서와 같이 하부발포층, 기재층, 상부발포층, 인쇄, 투명발포층으로 구성되는 것이 일반적이며, 이때 인쇄는 그라비아 인쇄가 주종을 이루어 왔다.In general, PVC-based flooring is generally composed of a lower foaming layer, a base layer, an upper foaming layer, a printing, a transparent foaming layer, as shown in Figure 2, the printing has been mainly gravure printing.

그러나 그라비아 인쇄는 평면으로 인쇄되기 때문에 입체감이 있는 제품을 얻기에는 많은 어려움이 있어 왔으며, 이를 개선하기 위하여 상부발포층에 발포억제 또는 발포촉진에 의한 요철을 형성한다고 하여도 그라비아 인쇄가 가지는 단순평면 인쇄특성으로 인해 그 질감과 입체감이 떨어지는 형태의 제품밖에 얻을 수 없었다.However, gravure printing has been difficult to obtain a product having a three-dimensional effect because it is printed in a flat surface, and in order to improve this, even if the gravure printing has irregularities due to foam suppression or foam promotion, simple flat printing has the gravure printing. Due to its characteristics, only the product of the form with poor texture and three-dimensional feeling could be obtained.

또, 로타리 스크린으로는 그라비아의 다양한 색상을 연출할 수 없기 때문에 입체감이 있고, 동시에 다양한 색상을 연출할 수 있는 바닥재가 요구되어 왔다.In addition, since a rotary screen cannot produce various colors of gravure, there has been a demand for a flooring material that has a three-dimensional effect and can produce various colors at the same time.

본 고안은 상기와 같은 종래의 문제점을 해결하기 위하여 PVC 바닥재의 제조공정에서 그라비아 인쇄시에 발포억제 또는 발포촉진의 특성을 갖는 잉크로 인쇄하거나 전사인쇄를 함으로써 그라비아의 특성인 섬세한 무늬와 함께 상부발포층이 발모억제 또는 발포촉진 되게하여 요철을 형성한 다음, 그 위에 투명수지층 또는 펄안료나 메탈릭안료가 혼합된 반투명수지층을 적층하고, 이 투명 또는 반투명수지층상에 로타리스크린 인쇄를 한 후 다시 투명상부층을 적층함으로써 로타리스크린과 그라비아 인쇄에 의한 2단의 입체감이 조화를 이루는 바닥재를 제공하는 것을 목적으로 한다.The present invention is to solve the conventional problems as described above by printing or transfer printing with the ink having the characteristics of foam suppression or foam promotion during gravure printing in the manufacturing process of PVC flooring material or by the top printing with a delicate pattern that is characteristic of gravure The layer is formed to have unevenness by inhibiting hair growth or foaming, and then a transparent resin layer or a translucent resin layer mixed with a pearl pigment or a metallic pigment is laminated thereon, and the rotary screen is printed on the transparent or translucent resin layer again. It is an object of the present invention to provide a flooring material in which a two-dimensional three-dimensional effect of a rotary screen and gravure printing is harmonized by laminating a transparent upper layer.

이하, 도면을 참조하여 본 고안을 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the drawings.

제1도에서는 기재층(5)은 유리섬유층(G/F) 또는 부직포등의 원단에 수지, 가소제, 안정제, 충진제, 안료 등으로 구성된 페이스트졸을 함침시켜 형성되며, 함침방법은 나이프코팅, 리버스코팅, 바코팅, 로타리 스크린 등을 이용할 수 있고, 140℃~170℃의 겔링트럼에서 겔링된다.In FIG. 1, the base layer 5 is formed by impregnating a paste sol composed of a resin, a plasticizer, a stabilizer, a filler, a pigment, and the like on a fabric such as a glass fiber layer (G / F) or a nonwoven fabric, and the impregnation method is knife coating or reverse. Coatings, bar coatings, rotary screens and the like can be used and gelled in a gelling drum at 140 ° C to 170 ° C.

상부발포층(4)은 수지, 가소제, 안정제, 발포제, 충진제 등을 첨가하여 구성된 졸을 기재층(5)상에 코팅하여 140℃~160℃의 겔링하거나, 카렌다로 압연한 발포 시트를 접착시켜 얻을 수 있다.The upper foaming layer 4 is coated with a sol composed of a resin, a plasticizer, a stabilizer, a foaming agent, a filler, and the like on the base layer 5 to gel 140 ° to 160 ° C or to adhere a foamed sheet rolled with a calendar. You can get it.

그라비아 인쇄층(3)은 용제, 수지, 안료 또는 펄안료, 첨가제, 발포억제제 또는 발포촉진제 등을 포함하는 잉크를 전사인쇄나 그라비아 인쇄하여 형성한다. 그라비아 인쇄층(3) 형성후 기재층(5) 상부발포층(4) 및 그라비아 인쇄층(3)으로 된 반제품을 발포시킴으로써 상부발포층(4)이 발포, 또는 발포억제되어 표면에 요철을 가지는 반제품을 얻을 수 있다.The gravure printing layer 3 is formed by transfer printing or gravure printing an ink containing a solvent, a resin, a pigment or a pearl pigment, an additive, a foam inhibitor, or a foam accelerator. After the gravure printing layer 3 is formed, the semi-finished product made of the base layer 5, the upper foaming layer 4 and the gravure printing layer 3 is foamed, thereby foaming or suppressing foaming so that the upper foaming layer 4 has unevenness on the surface. You can get a semi-finished product.

이렇게 얻은 반제품위에 수지, 가소제, 안정제, 기타 첨가제 등을 혼합한 페이스트졸을 이용하여 투명수지층(1')을 코팅하거나, 또는 수지페이스트에 펄안료나 메탈릭안료가 혼합된 투명 페이스트졸을 이용하여 빛의 반사효과에 의한 입체감을 나타내게 한 반투명수지층(1')을 코팅한 다음, 수지, 가소제, 안정제, 안료, 기타 첨가재를 혼합한 페이스트졸로 로타리 스크린 인쇄층(2)을 형성하고, 그위에 다시 투명 상부층(1)을 코팅한다. 표면은 U.V처리나 왁스를 코팅하여 표면의 모성과 오염성을 최소화하며, 하부발포층(6)은 수지, 가소제, 안정제, 발포제, 안료, 충전제 등을 첨가하여 구성된 졸을 코팅하여 발포시키거나, 카렌다를 이용하여 만든 시트나 T다이를 이용하여 성형한 시트를 접착하여 발포시키는 방법으로 형성하여, 본 고안에 따른 2단 입체감이 부여된 바닥재를 얻을 수 있다.The transparent resin layer 1 'is coated by using a paste sol mixed with a resin, a plasticizer, a stabilizer, and other additives on the semi-finished product thus obtained, or by using a transparent paste sol mixed with a pearl pigment or a metallic pigment in a resin paste. After coating the semi-transparent resin layer (1 ') showing the three-dimensional effect by the light reflection effect, and then forming a rotary screen printing layer (2) with a paste sol mixed with a resin, a plasticizer, a stabilizer, a pigment, and other additives, thereon The transparent top layer 1 is again coated. The surface is coated with UV treatment or wax to minimize the surface maternality and contamination, and the lower foaming layer 6 is foamed by coating a sol formed by adding resin, plasticizer, stabilizer, foaming agent, pigment, filler, etc. It is formed by a method of adhering and foaming a sheet formed by using a sheet or a T-die made by using, it is possible to obtain a flooring given a two-stage three-dimensional impression according to the present invention.

이상과 같이 본 고안에 따른 바닥재는 기재층, 상부발포층, 그라비아 인쇄층, 투명수지층 또는 반투명수지층, 로타리스크린 인쇄층, 투명상부층, 하부발포층의 순서로 적층하여 제조된다.As described above, the flooring according to the present invention is manufactured by laminating in order of a base layer, an upper foaming layer, a gravure printing layer, a transparent resin layer or a translucent resin layer, a rotary screen printing layer, a transparent upper layer, and a lower foaming layer.

본 고안의 제품의 제조공정을 요약, 도시하면 다음과 같다.The manufacturing process of the product of the present invention is summarized and shown as follows.

본 고안에 의하면, 상부발포층상에 그라비아 인쇄시에 발포억제 또는 촉진의 특성을 가지는 잉크로 인쇄하므로써 그라비아의 특성인 섬세한 무늬인쇄와 함께 상부발포층이 발포촉진 또는 억제되게 하여 입체감을 부여하고, 그 위에 투명수지층 또는 반투명수지층을 코팅한 다음, 로타리 스크린 인쇄를 하고 다시 투명상부층을 코팅하므로써 2단의 입체감을 얻을 수 있는 바닥재가 제공된다.According to the present invention, by printing on the upper foam layer with the ink having the characteristics of inhibiting foaming or acceleration during printing, the three-dimensional impression is provided by allowing the upper foam layer to be promoted or suppressed with fine pattern printing, which is a characteristic of gravure, By coating a transparent resin layer or a translucent resin layer on the top, and then rotary screen printing and coating the transparent upper layer again, a flooring material having a two-dimensional effect can be obtained.

Claims (1)

하부발포층(6), 기재층(5), 상부발포층(4), 그라비아 인쇄층(3), 투명수지층 또는 펄안료나 메틸릭안료가 함유된 반투명수지층(1'), 로타리 스크린 인쇄층(2), 및 표면 처리된 투명상부층(1)이 적층되어 이루어지며, 상기 상부 발포층(4)과 그라비아 인쇄층(3)에는 발포촉진제와 발포억제제에 의한 요철이 형성되어 있는 것을 특징으로 하는 로타리 스크린과 그라비아 인쇄가 조화된 2단 입체구조의 바닥제.Lower foam layer (6), base layer (5), upper foam layer (4), gravure printing layer (3), transparent resin layer or translucent resin layer (1 ') containing pearl pigment or methyl pigment, rotary screen The printing layer 2 and the surface-treated transparent upper layer 1 are laminated, and the upper foam layer 4 and the gravure printing layer 3 have irregularities formed by the foam accelerator and the foam inhibitor. Two-stage three-dimensional flooring system with rotary screen and gravure printing. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR2019960022784U 1996-07-30 1996-07-30 Floor material having three-dimensional impression by two steps of printing KR980007041U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100349308B1 (en) * 2000-08-14 2002-08-21 한화종합화학 주식회사 Metallic Ink Composition, Method for Preparing Thereof and Floor Plate Prepared by Using the Same
KR100420172B1 (en) * 2001-02-02 2004-03-02 한화종합화학 주식회사 Material for floor construction having pearl and partial concealment printing layers
KR100445107B1 (en) * 1996-11-14 2004-10-14 주식회사 엘지화학 Method for manufacturing decoration materials providing three-dimensional pattern effect
KR101444417B1 (en) * 2014-05-20 2014-09-29 이상재 Method for printing three-dimensional pattern and printed matter using therof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100445107B1 (en) * 1996-11-14 2004-10-14 주식회사 엘지화학 Method for manufacturing decoration materials providing three-dimensional pattern effect
KR100349308B1 (en) * 2000-08-14 2002-08-21 한화종합화학 주식회사 Metallic Ink Composition, Method for Preparing Thereof and Floor Plate Prepared by Using the Same
KR100420172B1 (en) * 2001-02-02 2004-03-02 한화종합화학 주식회사 Material for floor construction having pearl and partial concealment printing layers
KR101444417B1 (en) * 2014-05-20 2014-09-29 이상재 Method for printing three-dimensional pattern and printed matter using therof

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