JPH0216254A - Chip pattern decoration member and its manufacture - Google Patents

Chip pattern decoration member and its manufacture

Info

Publication number
JPH0216254A
JPH0216254A JP16748188A JP16748188A JPH0216254A JP H0216254 A JPH0216254 A JP H0216254A JP 16748188 A JP16748188 A JP 16748188A JP 16748188 A JP16748188 A JP 16748188A JP H0216254 A JPH0216254 A JP H0216254A
Authority
JP
Japan
Prior art keywords
layer
chips
pattern
pvc
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16748188A
Other languages
Japanese (ja)
Inventor
Yasumasa Takao
泰正 高尾
Shungo Okuda
奥田 俊吾
Osamu Yoshikawa
治 吉川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Linoleum Co Ltd
Original Assignee
Toyo Linoleum Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Linoleum Co Ltd filed Critical Toyo Linoleum Co Ltd
Priority to JP16748188A priority Critical patent/JPH0216254A/en
Publication of JPH0216254A publication Critical patent/JPH0216254A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To enable printed patterns to be seen through decoration chips and improve walking feeling, solid feeling, and desinging property by forming embossed patterns harmonized with the printed patterns, on a foam body, and by dispersing the decoration chips in transparent resin. CONSTITUTION:The base material 1 of PVC-resin-impregnated glass fiber non- woven-fabric or the like is coated with compounded (A) foaming PVC plastisol by approx. 0.4mm, and is heated at 180 deg.C, and a foam layer 18 is formed, and on the layer, printing ink with foaming retarder added to partial ink is transferred, and pattern layers 6 and embossment are formed. After that, the pattern layers 6 are coated uniformly with PVC dry blend powder, and a uniform layer is formed, and on the layer, the decoration chips 10 of thickness approx. 0.3mm and 10-16 mesh are dispersed so that the pattern layers 6 may be seen through, and are heated at 180 deg.C to be pressure-applied. Then, the chips 10 are coated with compounded (B) PVC plastisol to cover the chips 10, and are heated at 200 deg.C, and transparent resin layers 20 are formed, and a decoration member is manufactured.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は床材、壁材等の内装材に適したチップ模様装飾
材に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a chip pattern decorative material suitable for interior materials such as flooring and wall materials.

(従来技術) 床材として特公昭54−943号公報に記載されたケミ
カルエンボス発泡体上に模様チップが被覆された状態で
透明樹脂耐摩耗層を形成するのは公知である。
(Prior Art) It is known to form a transparent resin wear-resistant layer on a chemically embossed foam covered with pattern chips as described in Japanese Patent Publication No. 54-943 as a flooring material.

しかしながら、上記装飾材では模様チップは同調エンボ
ス模様上に付与され、上から透視するという補助的な役
割で、立体感に乏しく意匠性も満足されなかった。
However, in the above-described decorative material, the pattern chip is provided on the matching embossed pattern and has an auxiliary role of being seen through from above, resulting in a lack of three-dimensional effect and an unsatisfactory design.

(本発明の1tljli) 本発明は上記問題点を解消し、立体感もあり。(1tljli of the present invention) The present invention solves the above problems and also provides a three-dimensional effect.

意匠性の優れた装飾材を提供することを目的とする。The purpose is to provide decorative materials with excellent design.

(発明の構成) 本発明製造方法は発泡性樹脂層上に発泡抑制剤含有イン
キで模様層が形成される工程と、該模様層上にポリ塩化
ビニルドライブレンドを塗工して均一層を形成する工程
と、ドライブレンド層上に前記模様層が透視可能に分散
載置される工程と、該ドライブレンド層が溶融しない程
度に焼結される工程と、ポリ塩化ビニルペーストを塗工
する工程と、得られた積層体を加熱して樹脂を発泡及び
ゲル化する工程からなることを特徴とするチップ模様装
飾材の製造方法、をその要旨とする。
(Structure of the Invention) The manufacturing method of the present invention includes a step in which a pattern layer is formed on a foamable resin layer using an ink containing a foaming inhibitor, and a polyvinyl chloride dry blend is coated on the pattern layer to form a uniform layer. A step of dispersing the pattern layer on the dry blend layer so that it can be seen through, a step of sintering the dry blend layer to an extent that it does not melt, and a step of applying a polyvinyl chloride paste. The gist of the present invention is a method for producing a chip pattern decorative material, which comprises a step of heating the obtained laminate to foam and gel the resin.

ガラス不織布、セルロースフェルト、または剥離性材な
どの基材1上に発泡性pvcペースト2をドクターブレ
ード3で0.1〜0.5閾に塗工する。
A foamable PVC paste 2 is applied with a doctor blade 3 to a thickness of 0.1 to 0.5 on a base material 1 such as a glass nonwoven fabric, cellulose felt, or a removable material.

本発明において発泡体を形成するには、PVC100重
量部に対して可塑剤20〜100部、アゾジカルボンア
ミド等の発泡剤が0.2〜10重量部、その他酸化亜鉛
等の発泡助剤、安定剤等を適宜添加すればよい。
In order to form a foam in the present invention, for 100 parts by weight of PVC, 20 to 100 parts of a plasticizer, 0.2 to 10 parts by weight of a foaming agent such as azodicarbonamide, and other foaming aids such as zinc oxide, stabilizers, etc. What is necessary is just to add an agent etc. suitably.

得られたペースト層はヒーター4でプリゲル化後、グラ
ビヤロールスクリーンまたは転写装置または他のランダ
ム模様付は装置等の模様付与手段5でインキによる模様
層を付与し。
The obtained paste layer is pre-gelled with a heater 4, and then a patterned layer of ink is applied with a patterning means 5 such as a gravure roll screen, a transfer device, or other random patterning device.

模様6上にPvCドライブレンドパウダー7をドクター
8で0.1〜2■に塗工し、ホッパー9から望ましくは
1〜20mm角、厚さ0.1〜2mの装飾チップ10を
5〜100g/rr?の割合で散布する。この時、ビニ
ル・ドライブレンドとして一般に引用される樹脂混合体
は自由流動性粉末状で、それは不溶熱可塑性ビニル樹脂
粒、流体ビニル可塑剤およびビニル安定剤からなる均一
混合体である。
Apply 0.1 to 2 cm of PvC dry blend powder 7 on the pattern 6 using a doctor 8, and then add 5 to 100 g of decorative chips 10, preferably 1 to 20 mm square and 0.1 to 2 m thick, from the hopper 9. rr? Spray at the rate of At this time, the resin mixture, commonly referred to as a vinyl dry blend, is in the form of a free-flowing powder, which is a homogeneous mixture of insoluble thermoplastic vinyl resin particles, a fluid vinyl plasticizer, and a vinyl stabilizer.

樹脂、可塑剤、安定剤からなる自由流動混合体は例えば
、粒状の塩化ビニル・ホモポリマーなる樹脂をフタル酸
ジー(2−エチルヘキシル)、フタル酸ブチル・ベンジ
ル、エポキシ化大豆油、またはリン酸トリクレジル、充
填剤、顔料および適当なビニル樹脂安定剤を混合するこ
とにより容易に作製できる。混合は、ヘンシェル()l
ensehel)混合機のような標準混合機で行い、流
体可塑剤および安定剤が樹脂粒全体に拡散するように適
当な温度で適当な時間配合材を混合する。
Free-flowing mixtures of resin, plasticizer, and stabilizer can be prepared, for example, by combining particulate vinyl chloride homopolymer resin with di(2-ethylhexyl) phthalate, butyl benzyl phthalate, epoxidized soybean oil, or tricresyl phosphate. , a filler, a pigment and a suitable vinyl resin stabilizer. The mixture is Henschel ()l
The formulations are mixed in a standard mixer, such as a resin blender, at a suitable temperature and for a suitable time to allow the fluid plasticizer and stabilizer to diffuse throughout the resin granules.

混合中に樹脂粒が溶けないように注意し、温度は融点以
下に保持する必要がある。
Care must be taken not to melt the resin particles during mixing, and the temperature must be kept below the melting point.

また、層を形成されたビニル・ドライブレンドは透明層
が得られる。粉末自由流動混合体の調製には、樹脂10
0重量部当たり可塑剤1.5〜60重量部、安定剤2〜
5重量部を用いる。この後、上記ドライブレンド層をヒ
ーター11で溶融しない程度に150〜180℃で加熱
焼結する。この加熱焼結した状態ではドライブレンド層
は多孔質である。
In addition, a layered vinyl dry blend provides a transparent layer. For the preparation of powder free-flowing mixtures, resin 10
1.5 to 60 parts by weight of plasticizer, 2 to 60 parts by weight of stabilizer per 0 parts by weight
5 parts by weight is used. Thereafter, the dry blend layer is heated and sintered with a heater 11 at 150 to 180°C to an extent that it does not melt. In this heated and sintered state, the dry blend layer is porous.

この後、所望によりロール12.12′で装飾チップ1
0を軽く押圧してもよい。
After this, if desired, the decorative chips 1 are
You may also press 0 lightly.

その後、PvCペースト13をドクターブレード14で
装飾チップ上に0.1〜1mm形成されるように塗工す
ると、装飾チップはそのままペーストで被覆された状態
15で残り、チップのない多孔質ドライブレンド層上の
PvCペーストはドライブレンド層中に吸収される。
Thereafter, when the PvC paste 13 is applied to the decorative chip to a thickness of 0.1 to 1 mm using a doctor blade 14, the decorative chip remains coated with the paste 15, and a porous dry blend layer with no chips is formed. The top PvC paste is absorbed into the dry blend layer.

この後、シートはオーブン16で180〜250℃で加
熱され、ゲル化と同時に発泡性樹脂層は発泡され、かつ
前記模様層のインキ中に含有される発泡抑制剤でケミカ
ルエンボスされる。基材が剥離性材である場合は基材を
剥して本発明装飾シート17を得る。
Thereafter, the sheet is heated in an oven 16 at 180 to 250° C., and at the same time as it gels, the foamable resin layer is foamed and chemically embossed with a foam suppressor contained in the ink of the pattern layer. When the base material is a removable material, the base material is peeled off to obtain the decorative sheet 17 of the present invention.

第2図は本発明装飾材の断面図である6本発明装飾材は
発泡層全面に模様層とこの模様層に同調したエンボスを
有し、この模様層表面に透明被覆層が形成され、この被
覆層表面に模様層が透視可能に装飾チップが散在し、該
チップ表面が透明樹脂で被覆されたチップ模様装飾材、
をその要旨とする。
Figure 2 is a cross-sectional view of the decorative material of the present invention.6 The decorative material of the present invention has a pattern layer on the entire surface of the foam layer and embossments in phase with this pattern layer, and a transparent coating layer is formed on the surface of this pattern layer. A chip pattern decorative material in which decorative chips are scattered on the surface of the coating layer so that the pattern layer can be seen through, and the chip surface is coated with a transparent resin;
The gist is:

発泡層18はpvcペーストの0.3〜3.0mの発泡
層であり、アゾジカルボンアミド等の発泡剤を含有して
最終工程で加熱発泡する。このpvc発泡層裏面には所
望により織布、不織布、合成樹脂の発泡または非発泡シ
ートの裏打ち材1を積層してもよい6PvC発泡層上に
は望ましくは印刷による模様層6が形成されている。模
様層を形成するインキの一部に発泡抑制剤を含有させて
おくことにより模様層と同調したケミカルエンボスが得
られる。
The foam layer 18 is a 0.3 to 3.0 m foam layer of PVC paste, contains a foaming agent such as azodicarbonamide, and is heated and foamed in the final step. On the back side of this PVC foam layer, a backing material 1 of woven fabric, non-woven fabric, foamed or non-foamed sheet of synthetic resin may be laminated as desired.6 A pattern layer 6 is preferably formed by printing on the PvC foam layer. . By containing a foaming inhibitor in a part of the ink forming the pattern layer, chemical embossing that is in sync with the pattern layer can be obtained.

このエンボス面に均一厚さで透明樹脂層19が得られる
。透明樹脂層19はドライブレンド焼結多孔質層中にP
vCペーストが含浸された状態でドライブレンド層を溶
融して透明樹脂層を形成する。
A transparent resin layer 19 having a uniform thickness is obtained on this embossed surface. The transparent resin layer 19 contains P in the dry blend sintered porous layer.
The dry blend layer impregnated with vC paste is melted to form a transparent resin layer.

透明樹脂層上に1〜20nn角、厚さ0.1〜2膿の装
飾チップ10が散布されており、装飾チップ間を通して
下の模様が透視できる。
Decorative chips 10 of 1 to 20 nn square and 0.1 to 2 mm thick are scattered on the transparent resin layer, and the pattern underneath can be seen through between the decorative chips.

さらにこの装飾チップは透明樹脂20により被覆される
。この透明樹脂被覆部20は0.1〜IIIIlの厚さ
で、装飾チップ上に厚盛すされるのが望ましい。
Further, this decorative chip is covered with a transparent resin 20. This transparent resin coating part 20 has a thickness of 0.1 to IIIl and is desirably applied thickly onto the decorative chip.

本発明により得られた装飾材17は意匠性と立体感を兼
備したものであった。
Decorative material 17 obtained according to the present invention had both design and three-dimensional appearance.

(発明の効果) 発泡体上に印刷模様と同調したエンボスが形成され、透
明樹脂中に装飾チップが散在しており、装飾チップ上に
は盛上り状に透明樹脂で被覆され、かつ装飾チップ間か
らは印刷模様が透視され1歩行感、立体感、意匠性をす
べて具備した装飾材が得られた。
(Effects of the invention) Embosses are formed on the foam in synchronization with the printed pattern, decorative chips are scattered in the transparent resin, the decorative chips are coated with the transparent resin in a raised shape, and there are gaps between the decorative chips. The printed pattern could be seen through, and a decorative material with a sense of walking, three-dimensionality, and design was obtained.

実施例 pvc樹脂含浸ガラス繊維不織布に配合Aの発泡性Pv
Cプラスチゾルを0.4請塗工し、180℃・30秒加
熱してプリゲル化した。
Example: PVC resin-impregnated glass fiber nonwoven fabric with foaming Pv of formulation A
C plastisol was applied for 0.4 coats and heated at 180°C for 30 seconds to form a pregel.

ブリゲル化されたプラスチゾル層上にインキの一部に発
泡抑制剤(チオシアヌール酸)を添加した印刷インキを
転写して模様層を形成し、さらにその模様層の上に市販
のPVCドライブレンド粉を均一に0.7ny++の厚
さに塗工した。ドライブレンド層上に厚さ0.3mのl
O〜16メツシユのPvCチップを前記模様層が透視し
うるように散布し、180℃で1分間ロールで加熱加圧
した。      4゜その後、配合BのPvCプラス
チゾルを上記チップを被覆するように0.2noの厚さ
で塗工し、200℃で2分間加熱し、ドライブレンド層
と表面透明層をゲル化させると共に発泡性層を加熱発泡
させてケミカルエンボスのある本発明装飾材を得た。
A pattern layer is formed by transferring a printing ink containing a foaming inhibitor (thiocyanuric acid) to a portion of the ink onto the brigelized plastisol layer, and then a commercially available PVC dry blend powder is uniformly spread over the pattern layer. It was coated to a thickness of 0.7ny++. 0.3 m thick l on the dry blend layer
PvC chips of 0 to 16 meshes were scattered so that the pattern layer could be seen through, and heated and pressed with a roll at 180° C. for 1 minute. 4゜After that, the PvC plastisol of Formulation B was applied to a thickness of 0.2NO to cover the above chip, and heated at 200°C for 2 minutes to gel the dry blend layer and the surface transparent layer and to form a foamable layer. The layer was heated and foamed to obtain a chemically embossed decorative material of the present invention.

れており、本発明装飾材全体として優れた歩行感と立体
感のある意匠性が得られた。
As a result, the overall decorative material of the present invention had an excellent walking feeling and a three-dimensional design.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明装飾材製造工程図、第2図は本発明装飾
材断面図である。 10は装飾チップ、17は装飾材、20は透明樹脂層で
ある。 以上
FIG. 1 is a manufacturing process diagram of the decorative material of the present invention, and FIG. 2 is a sectional view of the decorative material of the present invention. 10 is a decorative chip, 17 is a decorative material, and 20 is a transparent resin layer. that's all

Claims (1)

【特許請求の範囲】 1、発泡層全面に模様層とこの模様層に同調したエンボ
スを有し、この模様層表面に透明被覆層が形成され、こ
の被覆層表面に模様層が透視可能に装飾チップが散在し
、該チップ表面が透明樹脂で被覆されたチップ模様装飾
材。 2、発泡性樹脂層上に発泡抑制剤含有インキで模様層が
形成される工程と、該模様層上にポリ塩化ビニルドライ
ブレンドを塗工して均一層を形成する工程と、ドライブ
レンド層上に前記模様層が透視可能に分散載置される工
程と、該ドライブレンド層が溶融しない程度に焼結され
る工程と、ポリ塩化ビールペーストを塗工する工程と、
作られた積層体を加熱して樹脂を発泡及びゲル化する工
程からなることを特徴とするチップ模様装飾材の製造方
法。
[Claims] 1. The foam layer has a pattern layer and embossments in phase with the pattern layer on the entire surface, a transparent coating layer is formed on the surface of the pattern layer, and the pattern layer is decorated so that it can be seen through the surface of the coating layer. A chip pattern decorative material in which chips are scattered and the surface of the chips is coated with a transparent resin. 2. A step of forming a pattern layer with an ink containing a foaming inhibitor on the foamable resin layer, a step of coating a polyvinyl chloride dry blend on the pattern layer to form a uniform layer, and a step of forming a uniform layer on the dry blend layer. a step of dispersing the pattern layer so that it can be seen through, a step of sintering the dry blend layer to the extent that it does not melt, a step of applying a polychloride beer paste,
A method for producing a chip pattern decorative material, comprising the steps of heating the produced laminate to foam and gel the resin.
JP16748188A 1988-07-04 1988-07-04 Chip pattern decoration member and its manufacture Pending JPH0216254A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16748188A JPH0216254A (en) 1988-07-04 1988-07-04 Chip pattern decoration member and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16748188A JPH0216254A (en) 1988-07-04 1988-07-04 Chip pattern decoration member and its manufacture

Publications (1)

Publication Number Publication Date
JPH0216254A true JPH0216254A (en) 1990-01-19

Family

ID=15850482

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16748188A Pending JPH0216254A (en) 1988-07-04 1988-07-04 Chip pattern decoration member and its manufacture

Country Status (1)

Country Link
JP (1) JPH0216254A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395434U (en) * 1990-01-20 1991-09-30
JPH03230945A (en) * 1990-02-02 1991-10-14 Toto Ltd Frp molded article
KR100409091B1 (en) * 2001-11-15 2003-12-11 주식회사 엘지화학 PVC Flooring Matched Print and Embossed Pattern
KR100423842B1 (en) * 2000-12-30 2004-03-24 주식회사 금강고려화학 Floor with pastel and cubic quality, and exceellant durability
KR100730089B1 (en) * 2005-03-05 2007-06-20 이상원 Concrete exterior wall patterned composite exterior panel

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57143059A (en) * 1981-03-02 1982-09-04 Lonseal Kogyo Kk Decorative elastic floor carpet having membossed pattern and production thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57143059A (en) * 1981-03-02 1982-09-04 Lonseal Kogyo Kk Decorative elastic floor carpet having membossed pattern and production thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0395434U (en) * 1990-01-20 1991-09-30
JPH03230945A (en) * 1990-02-02 1991-10-14 Toto Ltd Frp molded article
KR100423842B1 (en) * 2000-12-30 2004-03-24 주식회사 금강고려화학 Floor with pastel and cubic quality, and exceellant durability
KR100409091B1 (en) * 2001-11-15 2003-12-11 주식회사 엘지화학 PVC Flooring Matched Print and Embossed Pattern
KR100730089B1 (en) * 2005-03-05 2007-06-20 이상원 Concrete exterior wall patterned composite exterior panel

Similar Documents

Publication Publication Date Title
US3804657A (en) Process for producing decorative surface covering
US3941636A (en) Process for forming decorative surface coverings
US4778547A (en) Process for making a dimensionally stable, embossed, ornamented tile surface covering
GB2184400A (en) Surface covering manufacture
US4791015A (en) Ornamented tile surface covering
JPH0216254A (en) Chip pattern decoration member and its manufacture
US4604312A (en) Stress-free, embossed, ornamented tile surface covering and process for making the same
US3953564A (en) Process for forming decorative surface coverings
JPH07148878A (en) Decorative sheet
CA1225578A (en) Stress-free, embossed, ornamented tile surface covering and process for making the same
JP3156137B2 (en) A laminated material having a three-dimensional pattern of a plurality of colors on its surface and a method of manufacturing the same.
JPH0122858B2 (en)
JP2852800B2 (en) Sheet material having uneven surface and method for producing the same
JPH02231132A (en) Deodorizing decorative sheet
JP2519583B2 (en) Decoration material
JPH09157427A (en) Paste-like composition and laminate having synthetic resin layer prepared by using the same
JPH02169784A (en) Decorative sheet
JPH0751346B2 (en) Decorative sheet
JP2818219B2 (en) Manufacturing method of granular material scattering wallpaper
JPH0429841A (en) Decorative sheet with juraku tone
JP3868619B2 (en) Cosmetic material
JPH07238476A (en) Facing for interior
JPH0714394Y2 (en) Leather decoration material
JPH04299132A (en) Manufacture of foamed decorative material
JPH0647097B2 (en) Method of manufacturing uneven decorative material