The fluff reducing device that has friction fasciated tube
Technical field
The invention belongs to the Textile Engineering field, it relates to a kind of fluff reducing device that has friction fasciated tube.
Background technology
The filoplume of yarn is a problem of common concern in the spinning processing always.Filoplume too much not only has influence on the production efficiency of back road processing as operation such as woven, knitting, and has influence on the presentation quality even the serviceability of final products.For example, numb, woolen, often filoplume is more because its fiber is thick, hard, causes it to produce prodding and itching feeling when making underskirt, has had a strong impact on its wearability.The technical measures of existing minimizing filoplume are: (1) installs collector additional in the front draft zone of fine spining machine, though the method is simple, but because the collector that adds in draw zone has influenced the friction field in this district, thereby disturbed the motion of fiber in draw zone, caused the uniformity of resultant yarn to worsen; (2) adopt to gather and novel spinning unit such as spin, as Elite spinning unit of the Cormforspin spinning unit of Switzerland Rieter company, German Suessen company etc., these methods are obtaining effect preferably aspect the minimizing filoplume, according to its product information introduction, filoplume can reduce 20~30%, but its shortcoming is: mechanism's complexity, and the cost height causes retrofitting of used machine difficulty and not too economic; (3) Japanese Murata Machine Co., Ltd adopts nozzle as the filoplume device that reduces yarn, this nozzle utilization vertically is tangential on the spray orifice in the yarn road that yarn passes through, in the yarn road, produce the air-flow of rotation at a high speed, thus with filoplume by friction twisting looping to yarn, with the filoplume on the minimizing yarn; But also there are two very important defectives in this method, the one, in order to make the repiece behind the broken end convenient, have a groove that is parallel to the yarn road on the yarn road of this nozzle, like this, yarn in the surface side warp road is easily run out of the yarn road when high speed rotary, must be furnished with bigger tension force, on the other hand, the air-flow of high speed rotary also is easy to from then on overflow in the groove, thereby influences the stability of original airflow field in the yarn road; The 2nd, this nozzle only utilizes the revolution air-flow that the filoplume on the yarn is carried out the friction twisting looping, and when the fiber of forming yarn was thick, hard, during as the wool yarn and the dimity, the effect that filoplume reduces was very limited; (4) filoplume that reduces yarn also has other method as adopting revolving ring, increase the fineness of yarn channel, thereby to reach minimizing the friction of yarn is reduced filoplume, but the effect of these methods is very limited.
At the defective of above-mentioned prior art, the invention provides a kind of fluff reducing device that has friction fasciated tube that is used on fine spining machine or the bobbin winder.
The technical scheme of technical solution problem of the present invention is as follows:
A kind of minimizing filoplume device that has friction fasciated tube, it comprises nozzle 1, sealing ring 3,3 ', air inlet pipe 4, it is characterized in that also comprising that an end slides on the socket cover 51 and the other end is supported on that friction fasciated tube 2 on the nozzle 1 and an end are supported on the nozzle 1 and the other end slides over friction fasciated tube 2 ' on the sleeve 5, have the sleeve 5 of socket cover 51, it is supported on the frame by a side lower end.
Compared with prior art, advantage of the present invention is:
The present invention not only utilized swirling eddy and make filoplume looping on the yarn on the surface of yarn to reduce filoplume, especially further utilized the special role of the looping groove that has on the friction fasciated tube, make the moment of friction of yarn of the inwall of nozzle and high speed rotary obviously strengthen, thereby can make the filoplume looping on yarn, further reduce filoplume again, this is for thick, hard fiber, as the filoplume on the yarns such as fiber crops, hair reduce more brought obvious effects, the present invention also have simple in structure, easy to use, with low cost, help advantage such as retrofitting of used machine.
Description of drawings
Fig. 1 is a nozzle schematic diagram of the present invention
Among Fig. 1,1-nozzle, φ
1The internal diameter of-nozzle 1, φ
2, φ
2The indent aperture at '-nozzle 1 two ends, the degree of depth of the inward recess at b, b '-nozzle 1 two ends, φ
3The external diameter of-nozzle 1, L
1The length of-nozzle 1,11-spray orifice, φ
4-spray orifice 11 diameter, the injection inclination angle that α-spray orifice 11 and nozzle 1 are axial, L
2The enter the mouth distance of spray orifice 11 inlet of-nozzle 1;
Fig. 2 is a friction fasciated tube schematic diagram of the present invention
Among Fig. 2,2,2 '-friction fasciated tube, d
1, d
1'-friction fasciated tube 2,2 ' internal diameter, d
2, d
2'-friction fasciated tube 2,2 ' external diameter, d
3, d
3'-friction fasciated tube 2,2 ' outer convex shoulder footpath, s, s '-friction fasciated tube 2,2 ' evagination shoulder breadth, s
1, s
1'-friction fasciated tube 2,2 ' length, 21,21 '-looping groove, w, w '-looping groove 21,21 ' width, h, h '-looping groove 21,21 ' the degree of depth;
Fig. 3 is an air inlet pipe schematic diagram of the present invention
Among Fig. 3,4-air inlet pipe,
1The internal diameter of-air inlet pipe 4,
2The external diameter of-air inlet pipe 4, the length of l-air inlet pipe 4;
Fig. 4 is the schematic diagram of sleeve of the present invention and socket cover
Among Fig. 4,5-sleeve, 51-socket cover, D
1The internal diameter of-sleeve 5, D
2The external diameter of-sleeve 5, D
3One side bore dia of-sleeve 5, D
4The lower end bore dia of-sleeve 5, D
1The internal diameter of '-socket cover 51, D
2The external diameter of '-socket cover 51, D
3The outer convex shoulder footpath of '-socket cover 51, t
1The evagination shoulder breadth of-socket cover 51, t
2The length of-socket cover 51;
Fig. 5 is the fluff reducing device schematic diagram that the present invention has friction fasciated tube
Among Fig. 5,1-nozzle, 11-spray orifice, 2,2 '-friction fasciated tube, 3,3 '-sealing ring, 4-air inlet pipe, 5-sleeve, 51-socket cover, 6-air chamber, 7-yarn road.
The specific embodiment
As shown in Figure 5, a kind of fluff reducing device that has friction fasciated tube, it comprises nozzle 1, sealing ring 3,3 ', air inlet pipe 4, it is characterized in that also comprising that an end slides on the socket cover 51 and the other end is supported on that friction fasciated tube 2 on the nozzle 1 and an end are supported on the nozzle 1 and the other end slides over friction fasciated tube 2 ' on the sleeve 5, have the sleeve 5 of socket cover 51, it is supported on the frame by a side lower end.As can be seen from Figure 5, compressed air enters air chamber 6 by air compressor (not drawing among the figure) from air inlet pipe 4, and then the spray orifice by nozzle 1 11 tangentially enters yarn road 7 at a high speed and has formed the eddy current of rotation at a high speed, make in the yarn road 7 the filoplume looping on the yarn to yarn, and then utilize friction fasciated tube 2,2 ' looping groove 21,21 ' special role, make the inwall of nozzle 1 and the moment of friction of high speed rotary yarn obviously increase, further help making the filoplume looping on yarn, thereby obtain to reduce the good result of filoplume, adopt friction fasciated tube 2,2 ', for slightly, hard fiber such as fiber crops, it is more obvious that filoplume on the yarns such as hair reduces effect.This invention both can be installed in the front roller exit of fine spining machine and use, and can be installed in again between the cop of bobbin winder and the twizzle to use, so the present invention can be common on fine spining machine or the bobbin winder.
As shown in Figure 1, the planform of nozzle 1 is a cylindrical shape, and axially consistent with the direct of travel of yarn, the internal diameter hollow space of nozzle 1 is yarn road 7, the internal diameter φ of nozzle 1
1Be 1.5~3mm, the indent aperture φ at nozzle 1 two ends
2, φ
2' being 4~8mm, inward recess degree of depth b, the b ' at nozzle 1 two ends are 3~6mm, the external diameter φ of nozzle 1
3Be 5~10mm, the length L of nozzle 1
1Be 25~40mm, have tangential spray orifice 11, make spray orifice 11 tangent, the diameter phi of spray orifice 11 with the internal diameter of nozzle 1 along the circumferencial direction on nozzle 1 surface
4Be 0.3~0.5mm, spray orifice 11 and nozzle 1 axial injection inclination alpha is 45 °~60 °, and the quantity of spray orifice 11 is 2~6 on the nozzle 1, the enter the mouth distance L of spray orifice 11 inlets of nozzle 1
2Be 10~25mm.The high velocity air of supplying with by air compressor by 1 pair of fine spining machine front roller output of nozzle yarn or bobbin winder on the yarn that comes out of cop unwinding twist, the filoplume on the yarn is twisted with the fingers in the yarn, thereby is reached the good result that reduces filoplume.
As shown in Figure 2, friction fasciated tube 2,2 ' has two, two friction fasciated tubes 2,2 ' inner diameter d
1, d
1' be 1.5~3mm, friction fasciated tube 2,2 ' outside diameter d
2, d
2' be 4~8mm, friction fasciated tube 2,2 ' outer convex shoulder footpath d
3, d
3' being 5~10mm, friction fasciated tube 2,2 ' evagination shoulder breadth s, s ' are 1~3mm, friction fasciated tube 2,2 ' length s
1, s
1' be 10~15mm, all have looping groove 21,21 ' on friction fasciated tube 2,2 ' the inwall, looping groove 21,21 ' width w, w ' are 0.3~0.6mm, looping groove 21,21 ' degree of depth h, h ' are 0.4~0.8mm, looping groove number is 2~6, according to the character that processes raw material, the friction fasciated tube 2 of entrance point can be selected for use or need not.Friction fasciated tube 2,2 ' effect mainly contain three: the one, increase yarn suffered revolution frictional resistance under the swirling eddy effect, and transmit on the cop of the front roller nip of fine spining machine or bobbin winder with the twist on the control yarn; The 2nd, the filoplume of thicker, hard ramie yarn, wool yarn is applied bigger moment of friction, help the filoplume looping on yarn, make the effect that on ramie yarn, the dimity, reduces filoplume significantly improve; The 3rd, friction fasciated tube 2,2 ' sectional area help the drainage of air-flow in the nozzle 1, thereby arrive the purpose of the gyration of steady flow condition and stable yarn greater than the sectional area in yarn road 7.
Air inlet pipe 4 front ends are embedded in 5 times stomidiums of sleeve for one section and closely link to each other with sleeve 5 as shown in Figure 3, revealed section and sleeve 5 connecting places are by welding or bondingly closely be connected in mutually on the surface of sleeve 5, the high pressure draught of air compressor enters the yarn road 7 of nozzle 1 and high speed rotary by air admission hole 4 and air chamber 6, spray orifice 11, the internal diameter of air inlet pipe
1Be 5~15mm, the external diameter of air inlet pipe 4
2Be 10~20mm, the length l of air inlet pipe 4 is 20~30mm.
The inside diameter D of sleeve 5 as shown in Figure 4
1Be 8~15mm, the outer diameter D of sleeve 5
2Be 15~25mm, the stomidium diameter D of sleeve 5 one sides
3Be 4~8mm, the lower end bore dia D of sleeve 5
4Be 20~30mm, an end inwall of sleeve 5 is provided with screw thread; Also be provided with screw thread on the inwall of socket cover 51 closely to link to each other the inside diameter D of socket cover 51 with sleeve 5
1' be 4~8mm, the outer diameter D of socket cover 51
2' be 8~15mm, the outer convex shoulder footpath D of socket cover 51
3' be 15~25mm, the evagination shoulder breadth t of socket cover 51
1Be 2~5mm, the length t of socket cover 51
2Be 10~15mm.Sleeve 5 is connected air inlet pipe 4 on the one hand, screw thread screwing on sleeve 5 by socket cover 51 on the other hand, closely ride on the inwall of sleeve 5 by the nozzle 1 and the friction fasciated tube 2,2 ' that prevent to leak gas, two ends respectively have 2 sealing ring 3,3 ' will be combined together and pack in the sleeve 5,1 formation air chamber 6 of sleeve 5 and nozzle, its effect be store, stable compressed air from air inlet pipe 4, again it is sprayed into from spray orifice 11 in the yarn road 7 of nozzle 5 and forms the high speed rotary air-flow.One side lower end of sleeve 5 is supported on the frame.5 as can be known from figure, and yarn enters yarn road 7 from friction fasciated tube 2 ports, from the output of friction fasciated tube 2 ' port, in this process, repeats to obtain to reduce the effect of filoplume.Embodiment 1: spinning 28tex ramie yarn and 32tex wool yarn on Italian FILATOIO wool type fine spining machine, spinning process is: the twist 400~625 sth. made by twisting/m, ingot speed 6000r/min, nozzle air pressure (gauge pressure, down together) 0.5~1bar.The filoplume of spun yarn to spinning is tested, and the present invention is 20%~50% to the undercoat plumage slip below the 4mm, and the slip of the plumage that becomes mildewed that 4mm is above reaches 50%~70%.
Embodiment 2: carried out the test that filoplume reduces on the 1332M bobbin winder, winder speed is 800~1000m/min, nozzle exit pressure is 1~2bar, the result shows, the present invention is 10%~20% to the undercoat plumage slip below the 4mm, and the slip of the plumage that becomes mildewed more than the 4mm reaches 20%~40%.
More than the presentation of results of two embodiment, after fine spining machine or bobbin winder have increased the minimizing filoplume device that has a friction fasciated tube of the present invention, the minimizing effect highly significant of filoplume on the yarn.