CN103628209A - Wrapped-type compact spinning method and device - Google Patents
Wrapped-type compact spinning method and device Download PDFInfo
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- CN103628209A CN103628209A CN201310611197.8A CN201310611197A CN103628209A CN 103628209 A CN103628209 A CN 103628209A CN 201310611197 A CN201310611197 A CN 201310611197A CN 103628209 A CN103628209 A CN 103628209A
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Abstract
The invention discloses a wrapped-type compact spinning device which comprises a front roller, a middle roller, a back roller, a spinning frame twisting mechanism, an output roller, an annular winding device and a filament unwinding device. The front roller, the middle roller and the back roller are sequentially arranged from front to back. The annular winding device is arranged between the front roller and the output roller, and comprises a hollow fixed shaft. The two ends of the hollow fixed shaft are provided with a filament packaging mechanism and a winding mechanism respectively. The filament packaging mechanism is composed of a filament package and a filament package fixing part installed on the hollow fixed shaft. The winding mechanism is composed of a filament winding part installed on the hollow fixed shaft, and a tension device. The filament winding part is driven in a unified mode by a winding conveying belt connected with the filament winding part. The filament unwinding device is the same as the spinning frame twisting mechanism in size structure, and the filament unwinding device and the spinning frame twisting mechanism are installed at the bottom of a spinning frame in a side-by-side mode from interior to exterior. The wrapped-type compact spinning device has the advantages that noil fiber strips can be directly twisted by steel collars and steel wire rings to form yarn, and the noil utilization rate is improved.
Description
Technical field
The present invention relates to a kind of clad type integrated composite spinning method and device thereof, relate in particular to a kind of spinning method and device that utilizes winding filament superbhort fiber yarn based on traditional ring spinning yarn technology, belong to textile technology field.
Background technology
Textile fiber, after multiple tracks spinning process, can produce a large amount of noils.The short flannel that opener, carding machine and combing machine are separated and impurity comprise picker waste, do flower, underfly, arrest and behead flower and cotton noils etc., these impurity are generally not used in normal spinning.Domesticly conventionally the fiber that is less than 16mm is thought to short flannel, the cotton fiber that the world claims to be less than 12.7mm (0.5 inch) is short flannel.AFis, HVI and PREMIER fiber tester are all defined in short flannel below 12.7mm.For improving the recycling to staple fibre noil, the noil fiber that numerous cotton mills produce spinning process manufactures yarn by open-end spinning technology.But due to the restriction of the each side such as raw material, equipment and yarn formation structure, can only spin in this way coarse yarn, and because the looping effect of staple fibre noil is poor, make yarn strength lower.Therefore, develop a kind of spinning technique, a large amount of noil fibers that spinning process produces are reused, and can spin out the yarn of better quality, enrich the kind of staple fibre product, the comprehensive utilization of the cost recovery of textile industry and weaving resource is had great significance.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of noil fiber strip that makes directly by ring-traveller, to be twisted resultant yarn, thereby noil fiber can normally be spinned, improve clad type integrated composite spinning method and the device thereof of noil utilization rate, solve traditional spinning technique and can only spin coarse yarn, and because the looping effect of staple fibre noil is poor, make yarn strength lower, make its problem low to the recycling rate of waterused of staple fibre noil.
In order to solve the problems of the technologies described above, technical scheme of the present invention has been to provide a kind of clad type collecting-spinning device, comprise front roller, middle roller, rear roller, fine spining machine twisting mechanism, it is characterized in that, also comprise delivery roller, annular coiler device and long filament unwinding device, described front roller, middle roller, rear roller are arranged in order from front to back, are provided with annular coiler device between front roller and delivery roller;
Described annular coiler device comprises hollow fixed axis, the two ends of hollow fixed axis are respectively equipped with long filament package mechanism and winding mechanism, described long filament package mechanism is comprised of long filament package and the long filament package fixed member being arranged on hollow fixed axis, described winding mechanism is comprised of the winding filament parts and the tensioner that are arranged on hollow fixed axis, and described winding filament parts drive by connected coiling driving belt is unified;
Described long filament unwinding device is identical with the dimensional structure of fine spining machine twisting mechanism, is arranged on side by side from inside to outside fine spining machine bottom; This long filament unwinding device is comprised of twizzle, steel traveler, rings, spindle, spool, unwinding driving belt, by unwinding driving belt, drive adjacent unwinding spindle to rotate together, spindle is connected with steel traveler by rings, and a side of steel traveler is provided with spool, and twizzle is located at the outside of spool.
Preferably, described delivery roller and the drafting multiple between front roller are 0.8～0.99.
Preferably, in described long filament unwinding device, the direction of rotation of steel traveler is contrary with the direction of rotation of fine spining machine twisting mechanism, plays the effect of unwinding long filament.
Preferably, described hollow fixed axis is arranged between front roller and delivery roller, and is fixed on it spinning machine, for staple fibre yarn, passes through, and its external diameter is 10～15mm, and internal diameter is 5～8mm, and length is 100～110mm.
Preferably, described winding filament parts and long filament package fixed member are all bearing arrangement, the bearing cone of the bearing cone of winding filament parts and long filament package fixed member is all for being fixed on hollow fixed axis, the thickness of the thickness of winding filament parts and long filament package fixed member is 10～15mm, and the external diameter of the external diameter of winding filament parts and long filament package fixed member is 20～25mm.
Preferably, described long filament package is fixedly mounted on the bearing outer ring of long filament package fixed member, and the height of long filament package is 50～70mm.
Preferably, described tensioner is arranged on the bearing outer ring of winding filament parts, with winding filament parts, together rotates looping staple fibre yarn.
Preferably, the width of described coiling driving belt is 8～13mm.
Preferably, described long filament unwinding device and the horizontal spacing between fine spining machine twisting mechanism are 200～250mm.
A clad type integrated composite spinning method, is characterized in that, its method is as follows: staple fibre yarn passes through rear roller, middle roller, front roller successively, then enters annular coiler device; After long filament package coiling and molding, be fixed on long filament package fixed member, filament fiber unwinding from long filament package is got off, and through the rotation of tensioner, is wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together, through delivery roller output, enter fine spining machine twisting mechanism and long filament unwinding device; Long filament unwinding device rotates by the drive of unwinding driving belt, catches the long filament that is wrapped in staple fibre yarn surface, and unwinding is on long filament spool under the effect of long filament unwinding device to make filament fiber, and filament fiber can also reuse in unwinding; Staple fibre yarn passes through twizzle, steel traveler successively, and under the twisting effect of steel traveler, short fiber yarn is wound on spool, completes short fibre into yarn.
The present invention increases a pair of delivery roller after the front roller of drafting system, increases an annular coiler device between front roller and delivery roller, and after delivery roller, increases a spindle.Filament fiber is wound around the fiber strip surface of front roller output by the turning effort of annular coiler device, looping superbhort fiber yarn surface, reduces the quantity that staple fibre flies out because of strain problem in spinning triangular zone.After delivery roller output, filament fiber is caught by long filament unwinding device, and with the turning effort of long filament unwinding device, from the surface unwinding of staple fibre yarn and be wound on spindle, staple fibre yarn completes twisting under the effect of fine spining machine twisting mechanism simultaneously, and the resultant yarn of reeling, improve noil utilization rate.The present invention reuses a large amount of noil fibers that spinning process produces, and can spin out the yarn of better quality, enriches the kind of staple fibre product.
Accompanying drawing explanation
Fig. 1 is flow chart in the present invention;
Fig. 2-1st, the schematic diagram of annular coiler device in the present invention;
Fig. 2-2nd, the left view of Fig. 2-1;
Fig. 3 is annular coiler device size marking figure in the present invention;
Fig. 4 is the present invention's annular coiler device transmission diagram;
Fig. 5 is long filament unwinding device structure chart in the present invention.
Wherein: 1-rear roller, 2-middle roller, 3-front roller, 4-delivery roller, 5-fine spining machine twisting mechanism, 6-annular coiler device, 7-long filament unwinding device, 8-tensioner, 9-winding filament parts, 10-hollow fixed axis, the package of 11-long filament, 12-long filament package fixed member, 13-coiling driving belt, 14-twizzle, 15-short fiber yarn, 16-steel traveler, 17-rings, 18-spool, 19-unwinding driving belt, 20-spindle.
The specific embodiment
For the present invention is become apparent, hereby with preferred embodiment, and coordinate accompanying drawing to be described in detail below.
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment 1
A kind of clad type collecting-spinning device, as shown in Figure 1, it comprises front roller 3, middle roller 2, rear roller 1, fine spining machine twisting mechanism 5, delivery roller 4, annular coiler device 6, long filament unwinding device 7, front roller 3, middle roller 2, rear roller 1 are arranged in order from front to back, and special annular coiler device 6 is installed between front roller 3 and delivery roller 4.As shown in Fig. 2-1, Fig. 2-2, annular coiler device 6 comprises three parts: first is hollow fixed axis 10; Second portion is long filament package mechanism, long filament package 11 and the long filament package fixed member 12 being arranged on hollow fixed axis 10, consists of; Third part is winding mechanism, the winding filament parts 9 that are arranged on hollow fixed axis, consists of with tensioner 8.As shown in Figure 4, winding filament parts 9 are by unified drive of connected coiling driving belt 13.Long filament unwinding device 7 and the spinning machine originally dimensional structure of fine spining machine twisting mechanism 5 are with it identical, be arranged on side by side from inside to outside fine spining machine bottom, in long filament unwinding device 7, the direction of rotation of steel traveler 16 is contrary with the direction of rotation of fine spining machine twisting mechanism 5, plays the effect of unwinding long filament; As shown in Figure 5, long filament unwinding device 7 is comprised of twizzle 14, steel traveler 16, rings 17, spindle 20, spool 18, unwinding driving belt 19.By unwinding driving belt 19, drive adjacent unwinding spindle 20 to rotate together, spindle 20 is connected with steel traveler 16 by rings 17, and a side of steel traveler 16 is provided with spool 18, and twizzle 14 is arranged on the outside of spool 18.
As shown in Figure 3, the drafting multiple between delivery roller 4 and front roller 3 is 0.8～0.99.Hollow fixed axis 10 is arranged between front roller 3 and delivery roller 4, and is fixed on it spinning machine, for staple fibre yarn, passes through, and its outer diameter D 1 is 10～15mm, and inner diameter D 2 is 5～8mm, and length H1 is 100～110mm.
Horizontal spacing between long filament unwinding device 7 and fine spining machine twisting mechanism 5 is 200～250mm.Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.
A clad type integrated composite spinning method, as follows: staple fibre yarn passes through rear roller 1, middle roller 2, front roller 3 successively, then enter annular coiler device 6; After long filament package 11 coiling and moldings, be fixed on long filament package fixed member 12, filament fiber unwinding from long filament package 11 is got off, and through the rotation of tensioner 8, is wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together, through delivery roller 4 outputs, enter fine spining machine twisting mechanism 5 and long filament unwinding device 7; Long filament unwinding device 7 rotates by the drive of unwinding driving belt 19, catches the long filament that is wrapped in staple fibre yarn surface, and unwinding is on long filament spool 18 under the effect of long filament unwinding device 7 to make filament fiber, and filament fiber can also reuse in unwinding; Staple fibre yarn passes through twizzle 14, steel traveler 16 successively, and under the twisting effect of steel traveler 16, short fiber yarn 15 is wound on spool 18, completes short fibre into yarn, thereby improves the utilization rate of noil fiber.
In the present embodiment, the drafting multiple between delivery roller 4 and front roller 3 is 0.8; Hollow fixed axis 10 is arranged between front roller and delivery roller, is fixed on it spinning machine, for staple fibre yarn, passes through, and its outer diameter D 1 is 10mm, and inner diameter D 2 is 5mm, and length H1 is 100mm; Winding filament parts 9 are all bearing arrangement with long filament package fixed member 12, bearing cone is used for being fixed on hollow fixed axis 10, the thickness H4 of the thickness H2 of winding filament parts 9 and long filament package fixed member 12 is 10mm, and the outer diameter D 4 of the outer diameter D 3 of winding filament parts 9 and long filament package fixed member 12 is 20mm; Long filament package 11 is fixedly mounted on the bearing outer ring of long filament package fixed member 12, and the height H 3 of long filament package 11 is 50mm; Tensioner 8 is arranged on the bearing outer ring of winding filament parts 9, with winding filament parts 9, together rotates looping staple fibre yarn; Winding filament parts 9 are by coiling driving belt 13 driven rotary, and coiling driving belt is by the driven by motor that is arranged on fine spining machine two, and the width of belt is 8mm; Long filament unwinding device 7 is identical with fine spining machine twisting mechanism 5 physical dimensions, and stream oriented device is arranged on fine spining machine bottom from inside to outside side by side, and device lateral spacing is 200mm; Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.
Embodiment 2
Drafting multiple between delivery roller 4 and front roller 3 is 0.99; Hollow fixed axis 10 is arranged between front roller and delivery roller, is fixed on it spinning machine, for staple fibre yarn, passes through, and its outer diameter D 1 is 15mm, and inner diameter D 2 is 8mm, and length H1 is 110mm; Winding filament parts 9 are all bearing arrangement with long filament package fixed member 12, bearing cone is used for being fixed on hollow fixed axis 10, the thickness H4 of the thickness H2 of winding filament parts 9 and long filament package fixed member 12 is 15mm, and the outer diameter D 4 of the outer diameter D 3 of winding filament parts 9 and long filament package fixed member 12 is 25mm; Long filament package 11 is fixedly mounted on the bearing outer ring of long filament package fixed member 12, and the height H 3 of long filament package 11 is 70mm; Tensioner 8 is arranged on the bearing outer ring of winding filament parts 9, with winding filament parts 9, together rotates looping staple fibre yarn; Winding filament parts 9 are by coiling driving belt 13 driven rotary, and coiling driving belt is by the driven by motor that is arranged on fine spining machine two, and the width of belt is 13mm; Long filament unwinding device 7 is identical with fine spining machine twisting mechanism 5 physical dimensions, and stream oriented device is arranged on fine spining machine bottom from inside to outside side by side, and device lateral spacing is 250mm; Long filament unwinding device 7 drives by unwinding driving belt 19 is unified.Other are identical with embodiment 1.
Claims (10)
1. a clad type collecting-spinning device, comprise front roller (3), middle roller (2), rear roller (1), fine spining machine twisting mechanism (5), it is characterized in that, also comprise delivery roller (4), annular coiler device (6) and long filament unwinding device (7), described front roller (3), middle roller (2), rear roller (1) are arranged in order from front to back, between front roller (3) and delivery roller (4), are provided with annular coiler device (6);
Described annular coiler device (6) comprises hollow fixed axis (10), the two ends of hollow fixed axis (10) are respectively equipped with long filament package mechanism and winding mechanism, described long filament package mechanism is comprised of long filament package (11) and the long filament package fixed member (12) being arranged on hollow fixed axis (10), described winding mechanism is comprised of with tensioner (8) the winding filament parts (9) that are arranged on hollow fixed axis (10), and described winding filament parts (9) drive by connected coiling driving belt (13) is unified;
Described long filament unwinding device (7) is identical with the dimensional structure of fine spining machine twisting mechanism (5), is arranged on side by side from inside to outside fine spining machine bottom; This long filament unwinding device (7) is comprised of twizzle (14), steel traveler (16), rings (17), spindle (20), spool (18), unwinding driving belt (19), by unwinding driving belt (19), drive adjacent unwinding spindle (20) to rotate together, spindle (20) is connected with steel traveler (16) by rings (17), one side of steel traveler (16) is provided with spool (18), and twizzle (14) is located at the outside of spool (18).
2. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, the drafting multiple between described delivery roller (4) and front roller (3) is 0.8～0.99.
3. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, in described long filament unwinding device (7), the direction of rotation of steel traveler (16) is contrary with the direction of rotation of fine spining machine twisting mechanism (5), plays the effect of unwinding long filament.
4. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described hollow fixed axis (10) is arranged between front roller (3) and delivery roller (4), and be fixed on it spinning machine, for staple fibre yarn, pass through, its external diameter (D1) is 10～15mm, and internal diameter (D2) is 5～8mm, and length (H1) is 100～110mm.
5. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described winding filament parts (9) are all bearing arrangement with long filament package fixed member (12), the bearing cone of the bearing cone of winding filament parts (9) and long filament package fixed member (12) is all for being fixed on hollow fixed axis (10), the thickness (H2) of winding filament parts (9) is 10～15mm with the thickness (H4) of long filament package fixed member (12), the external diameter (D3) of winding filament parts (9) is 20～25mm with the external diameter (D4) of long filament package fixed member (12).
6. a kind of clad type collecting-spinning device as claimed in claim 1, it is characterized in that, described long filament package (11) is fixedly mounted on the bearing outer ring of long filament package fixed member (12), and the height (H3) of long filament package (11) is 50～70mm.
7. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, described tensioner (8) is arranged on the bearing outer ring of winding filament parts (9), with winding filament parts (9), together rotates looping staple fibre yarn.
8. a kind of clad type collecting-spinning device as claimed in claim 1, is characterized in that, the width of described coiling driving belt (13) is 8～13mm.
9. a kind of clad type integrated composite spinning method as claimed in claim 1 and device thereof, is characterized in that, described long filament unwinding device (7) and the horizontal spacing between fine spining machine twisting mechanism (5) are 200～250mm.
10. a spinning method that uses clad type collecting-spinning device as claimed in claim 1, it is characterized in that, its method is as follows: staple fibre yarn passes through rear roller (1), middle roller (2), front roller (3) successively, then enters annular coiler device (6); After long filament package (11) coiling and molding, be fixed on long filament package fixed member (12) upper, filament fiber unwinding from long filament package (11) is got off, and the rotation through tensioner (8), is wound on staple fibre yarn top layer; Subsequently, staple fibre yarn and filament fiber together pass through delivery roller (4) output, enter fine spining machine twisting mechanism (5) and long filament unwinding device (7); Long filament unwinding device (7) rotates by the drive of unwinding driving belt (19), seizure is wrapped in the long filament on staple fibre yarn surface, make filament fiber unwinding under the effect of long filament unwinding device (7) upper at long filament spool (18), filament fiber can also reuse in unwinding; Staple fibre yarn passes through twizzle (14), steel traveler (16) successively, and under the twisting effect of steel traveler (16), it is upper that short fiber yarn (15) is wound on spool (18), completes short fibre into yarn.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310611197.8A CN103628209B (en) | 2013-11-26 | 2013-11-26 | A kind of clad type integrated composite spinning method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310611197.8A CN103628209B (en) | 2013-11-26 | 2013-11-26 | A kind of clad type integrated composite spinning method and device thereof |
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| CN103628209A true CN103628209A (en) | 2014-03-12 |
| CN103628209B CN103628209B (en) | 2015-11-18 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032423A (en) * | 2014-06-20 | 2014-09-10 | 东华大学 | Nano-fiber covering yarn electrostatic spinning device and application thereof |
| CN109295566A (en) * | 2018-10-08 | 2019-02-01 | 合肥经新纺织科技有限公司 | A kind of double strand yarn process units and production method |
| CN111691049A (en) * | 2020-04-29 | 2020-09-22 | 广东前进牛仔布有限公司 | Yarn treatment process and device |
| CN113355782A (en) * | 2021-05-19 | 2021-09-07 | 江阴市薪天纱业有限公司 | Fancy chenille spinning device and process |
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| US4484433A (en) * | 1981-12-10 | 1984-11-27 | Fritz Stahlecker | Method for manufacturing a wrapped yarn, a wrapped yarn, and an apparatus for carrying out the method |
| DE19756209A1 (en) * | 1997-12-17 | 1999-07-01 | Frenzelit Werke Gmbh & Co Kg | Coarse industrial yarn for use in friction claddings and production of packaging materials, cords, cables, woven and knitted materials and woven belts |
| US6370858B1 (en) * | 1999-12-13 | 2002-04-16 | Murata Kikai Kabushiki Kaisha | Core yarn production method and apparatus |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
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2013
- 2013-11-26 CN CN201310611197.8A patent/CN103628209B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4484433A (en) * | 1981-12-10 | 1984-11-27 | Fritz Stahlecker | Method for manufacturing a wrapped yarn, a wrapped yarn, and an apparatus for carrying out the method |
| DE19756209A1 (en) * | 1997-12-17 | 1999-07-01 | Frenzelit Werke Gmbh & Co Kg | Coarse industrial yarn for use in friction claddings and production of packaging materials, cords, cables, woven and knitted materials and woven belts |
| US6370858B1 (en) * | 1999-12-13 | 2002-04-16 | Murata Kikai Kabushiki Kaisha | Core yarn production method and apparatus |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032423A (en) * | 2014-06-20 | 2014-09-10 | 东华大学 | Nano-fiber covering yarn electrostatic spinning device and application thereof |
| CN109295566A (en) * | 2018-10-08 | 2019-02-01 | 合肥经新纺织科技有限公司 | A kind of double strand yarn process units and production method |
| CN109295566B (en) * | 2018-10-08 | 2021-01-29 | 安徽颍上县富颍纺织有限公司 | Double-strand yarn production device and production method |
| CN111691049A (en) * | 2020-04-29 | 2020-09-22 | 广东前进牛仔布有限公司 | Yarn treatment process and device |
| CN113355782A (en) * | 2021-05-19 | 2021-09-07 | 江阴市薪天纱业有限公司 | Fancy chenille spinning device and process |
| CN113355782B (en) * | 2021-05-19 | 2022-07-26 | 江阴市薪天纱业有限公司 | Fancy chenille spinning device and process |
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