CN100503918C - Yarn hairiness reduction device - Google Patents
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- CN100503918C CN100503918C CNB2005100196130A CN200510019613A CN100503918C CN 100503918 C CN100503918 C CN 100503918C CN B2005100196130 A CNB2005100196130 A CN B2005100196130A CN 200510019613 A CN200510019613 A CN 200510019613A CN 100503918 C CN100503918 C CN 100503918C
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- 206010020112 Hirsutism Diseases 0.000 title description 17
- 230000009467 reduction Effects 0.000 title description 6
- 230000005540 biological transmission Effects 0.000 claims description 22
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000012856 packing Methods 0.000 claims 1
- 210000003746 feather Anatomy 0.000 abstract 2
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- 238000005520 cutting process Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- 239000004753 textile Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于一种纺织专用机械装置,具体涉及一种新型的的纱线毛羽减除装置。The invention belongs to a special textile mechanical device, in particular to a novel yarn hairiness reducing device.
背景技术 Background technique
对于光洁织物的生产,减少纱线毛羽非常重要,过多的纱线毛羽不仅影响后道程序,而且影响织物的外观,现有的纱线毛羽减少装置主要包括:(1)公开号为CN1392298A,带有摩擦包缠管的毛羽减除装置;(2)公开号为CN1388281A,带有搓抹器的络筒纱线毛羽减除装置;(3)授权公告号为CN2576733Y,减少毛羽的集合纱线装置;(4)新型减少毛羽的集聚纺纱装置。综上所述装置大多面临着制造成本高昂、工作效率低,纱线调整困难等弊端。另外瑞士立达公司研究开发了一种新的纺纱工艺卡摩纺,其独特之处是在牵伸和纱线加捻区中间增加一个纤维集束机构,其中原前下罗拉由一个多孔滚筒代替,滚筒中装有一个固定抽真空系统,纤维从双皮圈、三罗拉牵伸系统的喇叭口输出后,即被牢牢吸附在多孔滚筒表面,并以滚筒的表面速度移动,在滚筒上两个上罗拉之间的中间区,滚筒内装有一个特制的斜槽,使气流通过,在斜槽角度和气流的复合作用下,使附着在滚筒表面纤维横向凝聚,从而减少纱线毛羽。该装置同样存在制造成本高昂、效率低、纱线调整困难的弊端。For the production of smooth fabrics, it is very important to reduce yarn hairiness. Too much yarn hairiness not only affects the subsequent procedures, but also affects the appearance of the fabric. The existing yarn hairiness reduction devices mainly include: (1) the publication number is CN1392298A, Hairiness reduction device with friction wrapping tube; (2) Publication No. CN1388281A, winding yarn hairiness reduction device with wiper; (3) Authorized announcement number CN2576733Y, collection yarn for reducing hairiness (4) A new type of compact spinning device that reduces hairiness. To sum up, most of the above-mentioned devices face disadvantages such as high manufacturing cost, low work efficiency, and difficult yarn adjustment. In addition, the Swiss company Rieter has researched and developed a new spinning process, Combospin, which is unique in that a fiber clustering mechanism is added in the middle of the drafting and yarn twisting areas, in which the original front bottom roller is replaced by a perforated roller. The drum is equipped with a fixed vacuum system. After the fiber is output from the bell mouth of the double-apron and three-roller drafting system, it is firmly adsorbed on the surface of the porous drum and moves at the surface speed of the drum. In the middle area between the top rollers, a special chute is installed inside the drum to allow airflow to pass through, and under the combined action of the angle of the chute and the airflow, the fibers attached to the surface of the drum are laterally condensed, thereby reducing yarn hairiness. This device also has the disadvantages of high manufacturing cost, low efficiency and difficult yarn adjustment.
发明内容 Contents of the invention
本发明所要解决的问题是针对上述现有技术而提出一种纱线毛羽减除装置,其具有结构简单、造价低、工作效率较高的特点。The problem to be solved by the present invention is to propose a yarn hairiness reducing device for the above-mentioned prior art, which has the characteristics of simple structure, low cost and high working efficiency.
本发明为解决上述提出的问题所采用解决方案为:纱线毛羽减除装置,其不同之处在于包括有箱体板块,支座,旋转刀片组,喷气装置,传动装置,纱线调整装置,传动装置与旋转刀片组相连,喷气装置设置在旋转刀片组的一侧与支座相连,纱线调整装置使纱线经过刀片组一侧。The solution adopted by the present invention to solve the above-mentioned problems is: a yarn hairiness reduction device, which differs in that it includes a box body plate, a support, a rotary blade group, an air injection device, a transmission device, a yarn adjustment device, The transmission device is connected with the rotary blade group, the air jet device is arranged on one side of the rotary blade group and connected with the support, and the yarn adjusting device makes the yarn pass through one side of the blade group.
按上述方案,所述的旋转刀片组由两片平面圆形单刃刀片组成,两片刀的刀锋相对。According to the above scheme, the rotary blade set is composed of two flat circular single-edged blades, and the blades of the two blades are opposite to each other.
按上述方案,所述的纱线调整装置包括三个穿线套筒,其分别设置在箱体板块的对应两侧和支座上,所述的穿线套筒由上调整螺母、下调整螺母及支承杠构成,支承杠固定在支座上,上调整螺母和下调整螺母之间设有一根针。According to the above scheme, the yarn adjusting device includes three threading sleeves, which are respectively arranged on the corresponding two sides of the box plate and on the support. The threading sleeves are composed of an upper adjustment nut, a lower adjustment nut and a support The support bar is fixed on the support, and a needle is arranged between the upper adjustment nut and the lower adjustment nut.
按上述方案,所述的刀片和传动装置的带轮通过轴承固定在支架上面,刀片被垫圈通过夹紧螺母固定在传动轴上,传动轴安置在轴套上,轴套固定在支架上,传动轴和带轮之间为过盈配合,旋转刀片组通过螺钉安装在支座上,支座通过螺栓与支撑架形成活动联结。According to the above scheme, the blade and the pulley of the transmission device are fixed on the bracket through the bearing, the blade is fixed on the transmission shaft by the washer through the clamping nut, the transmission shaft is placed on the shaft sleeve, and the shaft sleeve is fixed on the bracket. There is an interference fit between the shaft and the pulley, and the rotating blade group is installed on the support through screws, and the support forms a movable connection with the support frame through bolts.
按上述方案,所述的喷气装置由主体,外调气板,中调气板,内调气板和盖子组成,盖子和主体通过螺钉连接,外调气板,中调气板,内调气板三者夹在盖子和主体两者之间,且外调气板,中调气板,内调气板由螺钉压紧固定。According to the above scheme, the air injection device is composed of a main body, an outer air-regulating plate, a middle air-regulating plate, an inner air-regulating plate and a cover, the cover and the main body are connected by screws, the outer air-regulating plate, the middle air-regulating plate, and the inner air-regulating plate The latter is sandwiched between the cover and the main body, and the outer air-regulating plate, the middle air-regulating plate, and the inner air-regulating plate are compressed and fixed by screws.
该装置功能主要包括:①纱线的夹紧和调整;②毛羽的伸直和定向;③旋转刀片组和毛羽的剪除;④碎屑的抽除等等。The functions of the device mainly include: ① Yarn clamping and adjustment; ② Hair straightening and orientation; ③ Rotary blade group and hair cutting; ④ Debris extraction and so on.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)通过此装置的纱线大大减少了毛羽,并改善了纱线的其它质量指标;(1) The yarn passing through this device greatly reduces the hairiness and improves other quality indicators of the yarn;
(2)该装置充分利用了机电一体化技术,结构简单,操作和安装维护方便,毛羽减除率较高,易于推广应用;(2) The device makes full use of the electromechanical integration technology, has a simple structure, is convenient to operate, install and maintain, has a high hairiness reduction rate, and is easy to popularize and apply;
(3)它不仅能够有效地减少纱线上的毛羽量,而且能够很好调整纱线,实现对毛羽剪除量的控制。(3) It can not only effectively reduce the amount of hairiness on the yarn, but also adjust the yarn well to realize the control of the amount of hairiness cut off.
附图说明 Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1的A—A向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1;
图3为图2的B—B向剖视图;Fig. 3 is the sectional view of BB of Fig. 2;
图4为图1A处放大图;Figure 4 is an enlarged view of Figure 1A;
图5为传动装置的连接方式图。Figure 5 is a connection diagram of the transmission device.
具体实施方式 Detailed ways
下面通过实施例对本发明作进一步说明,但是本发明不仅限于此。The present invention will be further described below by way of examples, but the present invention is not limited thereto.
该装置采用一般的机械设计方法设计,其内置喷气装置;刀片采用带轮传动,皮带的松紧可调;整个装置角度可调,可适应各种细纱机。其主要包括有箱体板块1,支座5,旋转刀片组,喷气装置,传动装置,纱线调整装置,传动装置与旋转刀片组相连,喷气装置设置在旋转刀片组的一侧与支座相连,纱线调整装置使通过的纱线经过刀片组一侧。The device adopts the general mechanical design method, and it has a built-in air jet device; the blade is driven by a pulley, and the tension of the belt is adjustable; the angle of the whole device is adjustable, and it can be adapted to various spinning frames. It mainly includes a
如图1和图2,旋转刀片组由两片平面圆形单刃刀片9组成,两片刀的刀锋相对。刀片和传动装置的带轮2通过轴承固定在支架3上面,刀片被两片垫圈8通过夹紧螺母固定在传动轴4上,传动轴安置在轴套10上,轴套通过螺母固定在支架上,传动轴和带轮之间为过盈配合。如图5,带轮的传动方式,连接传动轴的上皮带轮22、下皮带轮19的中心处在同一铅垂线上,驱动轮21的中心与下皮带轮的中心基本处于同一水平位置,调整轮20的中心偏离两皮带轮所处直线,远离并低于驱动轮。皮带以S型穿梭于两被动轮之间,然后与调整轮相连。整个旋转刀片组通过螺钉安装在支座上,支座通过螺栓与支撑架7形成活动联结,角度可以调节。支撑架内侧还设有支撑管6,支承管起防止支撑架7变形的作用。As shown in Fig. 1 and Fig. 2, the rotary blade group is made up of two flat circular single-edged blades 9, and the blades of the two blades are opposite. The blade and the pulley 2 of the transmission device are fixed on the
如图3中,纱线调整装置包括三个穿线套筒11,其分别设置在箱体板块的前后对应两侧和支座上,穿线套筒由上调整螺母13、下调整螺母14及支承杠12构成。支承杠固定在支座上,上调整螺母和下调整螺母之间设有一根针,纱线通过针鼻孔来定位。As shown in Figure 3, the yarn adjustment device includes three threading sleeves 11, which are respectively arranged on the front and rear corresponding sides of the box plate and on the support. 12 poses. The support bar is fixed on the support, a needle is arranged between the upper adjustment nut and the lower adjustment nut, and the yarn is positioned through the needle nostril.
如图1和图4中所示,喷气装置由主体、外调气板15、中调气板16、内调气板17和盖子18组成。主体通过螺钉固定在支座上,主体一侧接有供气管,盖子和主体通过螺钉连接。外调气板、中调气板、内调气板三者夹在盖子和主体两者之间,且外调气板、中调气板、内调气板由螺钉压紧固定,中调气板、内调气板可调节左右喷口大小。外调气板调节上下喷口的大小。当调节好喷口后,拧紧螺钉即可。As shown in Fig. 1 and Fig. 4, air injection device is made up of main body, outer air-regulating
本装置采用带传动,由电机驱动。皮带绕行的方式独特,具有良好的可调性。喷气装置与旋转刀片组的距离可以通过螺钉来调节。The device adopts belt transmission and is driven by a motor. The way the belt goes around is unique, allowing for good adjustability. The distance between the jet device and the rotating blade group can be adjusted by screws.
纱线的运行过程:纱线由通过安装在纱线调整装置上的针鼻孔定位,从上往下运动,在喷气口位置的纱线毛羽被吹向刀锋,运行时即可被剪除。The running process of the yarn: the yarn is positioned by the needle nostril installed on the yarn adjustment device, and moves from top to bottom, and the yarn hairiness at the position of the air jet is blown to the blade, and can be cut off during operation.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2005100196130A CN100503918C (en) | 2005-10-18 | 2005-10-18 | Yarn hairiness reduction device |
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| CNB2005100196130A CN100503918C (en) | 2005-10-18 | 2005-10-18 | Yarn hairiness reduction device |
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| CN100503918C true CN100503918C (en) | 2009-06-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101555647B (en) * | 2009-05-08 | 2011-11-23 | 窦春江 | Heddle and loom with heddles |
| CN110205716B (en) * | 2019-06-26 | 2024-03-19 | 江苏华峰自然纤维制品有限公司 | A shearing machine for sisal fiber |
| CN114635215B (en) * | 2022-05-18 | 2022-08-02 | 苏州维杰纺织有限公司 | Yarn conduction and feeding synchronous processing device |
| CN116288839B (en) * | 2023-01-12 | 2025-01-03 | 杭州青云新材料股份有限公司 | Spinning equipment and spinning method for spandex blended yarn |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1388281A (en) * | 2002-07-02 | 2003-01-01 | 东华大学 | Spooler yarn fluff reducing device with rubbing unit |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
| CN2837323Y (en) * | 2005-10-18 | 2006-11-15 | 张建钢 | Yarn hairness removing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1388281A (en) * | 2002-07-02 | 2003-01-01 | 东华大学 | Spooler yarn fluff reducing device with rubbing unit |
| CN1392298A (en) * | 2002-07-31 | 2003-01-22 | 东华大学 | Fluff reducing device with friction fasciated tube |
| CN2837323Y (en) * | 2005-10-18 | 2006-11-15 | 张建钢 | Yarn hairness removing device |
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