CN103266374B - Method for processing air-injection vortex spun yarns - Google Patents
Method for processing air-injection vortex spun yarns Download PDFInfo
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- CN103266374B CN103266374B CN201310223076.6A CN201310223076A CN103266374B CN 103266374 B CN103266374 B CN 103266374B CN 201310223076 A CN201310223076 A CN 201310223076A CN 103266374 B CN103266374 B CN 103266374B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a method for processing air-injection vortex spun yarns. Strips subjected to strip drawing are required to be bundled by a bundle concentrator and are combined with long filaments subjected to traction breakage at a traction unit; then the strips are put into a twisting unit for air-injection vortex spinning twisting, are twisted through high-speed rotary air flow to form textured yarns and are led out by a yarn leading roller; and the textured yarns are wound through a winder by a groove barrel to form a textured yarn barrel. Regularly interrupted air-injection vortex spun yarns of different styles are obtained by changing the color of the strips, the color of the long filaments and the feeding positions; the conventional yarn species of the spun yarns and air-injection vortex yarns is expanded; the method has the advantages of simplicity, low cost and the like and is suitable for industrial production.
Description
Technical field
The invention belongs to flame technical field, more particularly to a kind of processing side of air-jet eddy-current spinning FANCY YARNS
Method.
Background technology
Textured yarn, with respect to beyber yarn for, be to confer to the special color and luster of yarn, and it is new to obtain one kind of mannerism outward appearance
Type yarn, the textured yarn or with three-dimensional stereoscopic visual, or with the peculiar style such as illusion is dim, because its own has uniqueness
Outward appearance and color and luster style, without the need for carrying out Colour Difference process again, energy consumption is low, environmental protection, at the same can meet personalization consumption
Person's demand, is widely used in dress ornament, decoration and home textile field.
Textured yarn is mainly obtained by two ways：One is realized respectively using the yarn combination of different color and lusters or various trait
Plant the assorted of fibrous raw material；Two be using the improvement to crucial resultant yarn part, install additional or technological parameter control realizing
The variation of the aspect such as yarn texture and color and luster.At present, the main production development equipment of textured yarn has：Improved RING SPINNING, flower
Formula twisting machine and cloche, but improve complicated, the yarn crimp limited speed that there is yarn-forming mechanism process above, production efficiency compared with
How low problem, effectively shorten the processing process of existing textured yarn, improves yarn winding speed, expands textured yarn
Kind and class are following problem demanding prompt solutions.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, there is provided a kind of processing method of air-jet eddy-current spinning textured yarn.
For achieving the above object, the present invention takes following technical proposals to realize：
A kind of processing method of air-jet eddy-current spinning textured yarn, completes the yarn Jing strip carriages after mixing in doubling step and delivers to collection
Boundling is carried out at beam device, meanwhile, the long filament on long guide frame in each long filament bobbin respectively through long filament controller deliver to rear roller, in
Drafting and snapping is carried out at rear roller and middle roller, and respectively at rear roller, middle rear roller and middle roller and through buncher collection
The yarn of beam process is simultaneously closed, and subsequently into twisted elements, carries out air-jet eddy-current spinning twisting, and the twisting of Jing high speeds swirling eddy is formed
Textured yarn, then derived by delivery roller, winding is completed using groove drum after meridians cylinder, form pattern yarn bobbin.
Described buncher is loudspeaker buncher.
Further, the drafting unit includes proparea drawing-off, intermediate draft and back area draft, and total draft multiple is 0-300
Times；The back area draft of long filament, intermediate draft and proparea drawing-off be respectively by rear roller-middle rear roller, middle rear roller-middle roller and
What middle roller-front roller was carried out, the long filament feeding length of different draw zones is adjusted by the spacing between adjacent Lora；Yarn is from collection
Out sequentially pass through rear roller, middle rear roller, middle roller and front roller in beam device afterwards.
The long filament of described each draw zone accounts for feeding thickness and the feeding of long filament of the degree of yarn by long filament
Number is determined.
Further, the middle roller, any one Lora is fed separately into single or multiple cylinders in middle rear roller and rear roller
The long filament of son.
The present invention can also be realized by another embodiment：The middle roller, two in middle rear roller and rear roller
Individual or two or more Lora feeds the long filament of single or multiple bobbins simultaneously.
Further, the filament breakage strength≤300cN, long filament is special long filament or coloured yarn.
Preferably, described coloured yarn is synthetic fibers or regenerated fiber, and wherein synthetic fibers include colored polyester filament,
Regenerated fiber includes coloured viscose fiber filament.
Preferably, described special long filament is flash of light silk or tinsel.
Preferably, described yarn is true qualities one pack system, and true qualities multicomponent fibre, colour mixture one-component, many components of colour mixture are fine
Any one in dimension.
Further, the air pressure of described air-jet eddy-current spinning twisting is 0.3～0.65MPa, and the number for twisting spray orifice is 3～6
It is individual.
Described twisted elements mainly include fiber entry, guiding tube, guiding pin, torque jet, tight spindle and vortex
Pipe, guiding pin is fastened on guiding tube, and torque jet mainly includes twisting spray orifice, vortex cavity and exhaust passage, tight spindle position
In the lower section of fiber entry, guiding tube and guiding pin, tight spindle includes tight entrance and tight passageways, and tight entrance is located at whirlpool
Stream intracavity, vortex tube mainly including yarn-guiding duct and the false twisting spray orifice being arranged on the avris wall of yarn-guiding duct two and subtracts plumage spray orifice,
Tight passageways are located at directly over yarn-guiding duct, and tight passageways are coaxial with yarn-guiding duct.
Further, described textured yarn winding speed is 150-450m/min.
Compared with prior art, the present invention has advantages below：The present invention is by long filament bobbin and yarn species, color
It is combined selection, it is possible to obtain the air-jet eddy-current spinning textured yarn of various different-styles, and makes upper silk section exist using drawing-off principle
Yarn is longitudinally presented the mannerism of the spiral looping of regular interruption；And high speed swirling eddy twisting tail end free-fiber into
Yarn mode, can well solve the low present situation of textured yarn production capacity, and processing method is simple, can collect rove, spun yarn, winder and volume
Around one, technological process is short, and production efficiency is high, is adapted to industrialized production.
Further, proparea drawing-off is that long filament feeds from middle roller, and middle area is stretched as long filament therefrom rear roller feeding, back zone
It is stretched as long filament to feed from rear roller；The long filament feeding length of different draw zones is adjusted by the spacing between adjacent Lora, sieve
Draw gauge bigger, corresponding long filament silk Duan Yuechang, the long filament feeding length of the draw zone is longer.
Further, the coloured yarn or special long filament of each Lora feeding can may also be employed polychrome using monochrome.By feeding
The coloured yarn for entering or the collocation of the position of special long filament, quantity and color and luster, it is possible to obtain the air-jet eddy-current of different color style
Spin textured yarn.
Further, the ultimate strength requirement of described long filament (coloured yarn and special long filament) can not be too high, and long filament breaks
Strength≤300cN is split, to reduce the loss of the professional component that spins to roller etc..
Further, described twisted elements provide the high speed swirling eddy of compression, and rational air pressure range can be more preferable
Solve the problems, such as the production capacity of textured yarn.
Description of the drawings
Fig. 1 is air-jet eddy-current spinning textured yarn schematic device of the present invention；
1- sliver cans, 2- yarns, 3- strip carriages, 4- bunchers, 5- rear rollers, rear roller in 6-, 7- middle rollers, 8-
Front roller, the long guide frames of 9-, 101- the first long filament bobbins, 102- the second long filament bobbins, the long filament bobbins of 103- the 3rd, 11- long filament controls
Device processed, 12- twisted elements, 13- textured yarns, 14- delivery rollers, 15- groove drums, 16- pattern yarn bobbins.
Fig. 2 is the processing method schematic flow sheet of the present invention；
Fig. 3 is the structural representation of twisted elements in Fig. 1；
121- twists spray orifice, 122- guiding tubes；123- guides pin；124- fiber entries；125- vortex cavities；126- aerofluxuss are led to
Road；The tight entrances of 127-；128- tight passageways；129- vortex tubes.
Fig. 4 is the cross-sectional view that spray orifice is twisted in Fig. 3.
Specific embodiment
Fig. 1 is the schematic device of air-jet eddy-current spinning textured yarn in the present invention, and Fig. 3 is that the structure of twisted elements in Fig. 1 is shown
It is intended to, Fig. 4 is the cross-sectional view that spray orifice is twisted in Fig. 3, and with reference to Fig. 1, Fig. 3 and Fig. 4 processing method of the present invention is specifically described
Operation principle it is as follows：
The Jing strips carriage 3 of the yarn after mixing in doubling step 2 completed in sliver can 1 to deliver to carry out at buncher 4 boundling, together
When, the long filament on long guide frame 9 in each long filament bobbin delivers to rear roller 5, middle rear roller 6 and middle sieve respectively through long filament controller 11
Draw and carry out at 7 drafting and snapping, and respectively at rear roller 5, middle rear roller 6 and middle roller 7 and through the process of the boundling of buncher 4
Yarn and close, and close after Jing after front roller 8 reach twisted elements 12 nozzle at, guiding pin 123 and guiding tube 122 work
With under, and the fiber after closing is entered from fiber entry 124, and due to twisting the compressed air sent at spray orifice 121 vortex cavity 125 is made
Porch is in negative pressure state, and after fiber is entered from fiber entry 124, under suction function, fiber head end smoothly enters tight
The tight entrance 127 of spindle, the fiber tail end for subsequently discharging lodges in the tight entrance 127 of tight spindle, by high speed rotary pneumatic
Stream twisting resultant yarn, is delivered at vortex tube by tight passageways 128, and Jing vortex tubes 129 further subtract plumage, so as to obtain jet whirlpool
Stream spins textured yarn 13, then Jing delivery rollers 14 complete winding procedure, finally forms pattern yarn bobbin 16 using the winding of groove drum 15.
With reference to specific embodiment, the present invention is expanded on further.
Embodiment 1
The Jing strips carriage 3 of yarn 2 in sliver can 1 is delivered to and carry out at loudspeaker buncher 4 boundling, enter by rear roller 5,
The draw zone of middle rear roller 6, middle roller 7 and front roller 8 composition, sequentially passes through rear roller 5, middle rear roller 6 and completes middle area, back zone
Drawing-off.Meanwhile, the long filament on the first long filament bobbin 101 delivers at middle roller 7 and carries out drafting and snapping through long filament controller 11, and
With the yarn 2 processed through boundling and close at middle rear roller 7, and reach the nozzle of twisted elements 12 after closing Jing after front roller 8
Twisted at place.
In the presence of guiding tube 122 and guiding pin 123, and the fiber after closing is entered from fiber entry 124, due to twisting
The compressed air sent at spray orifice 121 makes the porch of vortex cavity 125 in negative pressure state, after fiber is entered from fiber entry 124,
Under suction function, smoothly into the tight entrance 127 of tight spindle, the fiber tail end lodging of subsequently release is tight for fiber head end
Close spindle entrance 127, by high speed swirling eddy resultant yarn is twisted, and is delivered at vortex tube 129 by tight passageways 128, Jing vortex
Pipe 129 further subtracts plumage (gas in vortex cavity 125 is then discharged from exhaust passage 126), so as to obtain air-jet eddy-current spinning pattern
Yarn 13, again Jing delivery rollers 14 reach groove drum 15 to textured yarn 13, and winding forms pattern yarn bobbin 16.
Wherein, yarn 2 is viscose staple fibre fiber crops ash strip (containing 60% black viscose rayon), the first long filament in the present embodiment
Long filament on bobbin 101 is flash of light tinsel.
The long filament is fed Jing after long filament controller 11 by middle roller 7, and carry out proparea stretching break into flash of light tinsel
Section, after completing middle area, the viscose staple fibre fiber crops ash strip of back area draft and closing, into twisted elements 12, completes to free short
The twisting of fiber.It is 0.5MPa wherein to twist air pressure, and twisting spray orifice 121 is 6.
Textured yarn 13 after air-jet eddy-current spinning twisting is the fiber crops ash yarn of the viscose glue with flash metal luster, and the Jing of textured yarn 13 draws leno
14 are drawn to draw, by means of groove drum 15, with the pattern tube that the winding that the speed of 300m/min completes yarn, air-jet eddy-current spinning are formed
Son 16 is the fiber crops ash yarn bobbin 16 of the viscose glue with flash metal luster.
Embodiment 2
The Jing strips carriage 3 of yarn 2 is delivered to and carry out at loudspeaker buncher 4 boundling in sliver can 1, enter by rear roller 5, in
The draw zone of rear roller 6, middle roller 7 and front roller 8 composition, sequentially passes through rear roller 5, middle rear roller 6 and completes middle area, back zone and lead
Stretch, meanwhile, the long filament on the 3rd long filament bobbin 103, the second long filament bobbin 102 and the first long filament bobbin 101 is respectively through respective
Long filament controller 11 deliver at rear roller 5, middle rear roller 6, middle roller 7 and carry out drafting and snapping.
Wherein silk section of the long filament of the 3rd long filament bobbin 103 Jing after the drafting and snapping of rear roller 5 collects at rear roller 5 with passing through
The yarn 2 of beam process is simultaneously closed；Silk Duan Zhong rear roller 6 of the long filament of the second long filament bobbin 102 in after the drafting and snapping of rear roller 6
Place and yarn 2 and the long filament silk Duan Binghe from the 3rd long filament bobbin 103；The long filament Jing middle rollers 7 of the first long filament bobbin 101 lead
The silk section after breaking is stretched at middle roller 7 with yarn 2, the long filament silk section of the second long filament bobbin 102 and the 3rd long filament bobbin 103
Long filament silk Duan Binghe.
Fiber after above-mentioned and conjunction, is twisted at the nozzle that twisted elements 12 are reached after premenstrual Lora 8：In guiding tube
122 and guiding pin 123 in the presence of, and close after fiber enter from fiber entry 124, due to twist spray orifice 121 at send into
Compressed air makes the porch of vortex cavity 125 in negative pressure state, fine under suction function after fiber is entered from fiber entry 124
Smoothly into the tight entrance 127 of tight spindle, the fiber tail end for subsequently discharging lodges in tight spindle entrance 127 dimension head end,
Resultant yarn is twisted by high speed swirling eddy, is delivered at vortex tube 129 by tight passageways 128, Jing vortex tubes 129 further subtract plumage
(gas in vortex cavity 125 is then discharged from exhaust passage 126), so as to obtain air-jet eddy-current spinning textured yarn 13, textured yarn 13 is again
Jing delivery rollers 14 reach groove drum 15, and winding forms pattern yarn bobbin 16.
In the present embodiment, yarn 2 is Modal short fiber gray strip, and the long filament on the first long filament bobbin 101 is orange
Color viscose filament yarn, the long filament on the first long filament bobbin 101 is fed by middle roller 7, and completes drafting and snapping into Fructus Citri tangerinae in proparea drawing-off
Yellow viscose section；Long filament on second long filament bobbin 102 is sky blue viscose filament yarn, is fed by middle rear roller 6, Bing Zhong areas
Drawing-off completes drafting and snapping into sky blue viscose section；Long filament on 3rd long filament bobbin 103 be peak green viscose filament yarn, the 3rd
Long filament on long filament bobbin 103 is fed by rear roller 5, and completes drafting and snapping into peak green viscose section in back area draft；Not
Dai Er short fiber grays strip proparea stretch, middle area stretching and back zone stretch the drafting and snapping to be formed respectively with crocus viscose glue
Silk section, sky blue viscose section and peak green viscose Duan Binghe.
And after closing, into twisted elements 12, complete to twist free tail end fiber.Gas is twisted from the nozzle of 0.55Mpa
Pressure, twisting spray orifice is 4, completes the air-jet eddy-current spinning mixed color yarn after twisting and is textured yarn 13, the Jing delivery rollers of textured yarn 13
14 draw, then the winding of yarn is completed with the speed of 350m/min by groove drum 15, form air-jet eddy-current spinning mixed color yarn bobbin, i.e.,
Pattern yarn bobbin 16.
Although the present invention is disclosed as above with preferred embodiment, it is not for limiting the present invention, any this area
Technical staff without departing from the spirit and scope of the present invention, may be by the methods and techniques content of the disclosure above to this
Bright technical scheme makes possible variation and modification, therefore, every content without departing from technical solution of the present invention, according to this
Bright technical spirit belongs to the technology of the present invention side to any simple modification made for any of the above embodiments, equivalent variations and modification
The protection domain of case.
Claims (7)
1. a kind of processing method of air-jet eddy-current spinning textured yarn, it is characterised in that：The yarn after mixing in doubling step is completed in sliver can
Jing strip carriages are delivered to and carry out at buncher boundling, meanwhile, the long filament on long guide frame in each long filament bobbin is respectively through long filament
Controller is delivered to and drafting and snapping is carried out at rear roller, middle rear roller and middle roller, and respectively in rear roller, middle rear roller and middle sieve
With the yarn processed through buncher boundling and close at drawing, and reach Jing after front roller after closing at the nozzle of twisted elements, drawing
In the presence of guide pin and guiding tube, and the fiber after closing is entered from fiber entry, due to twisting the compressed air that spray orifice is sent into
Make vortex cavity porch in negative pressure state, after fiber is entered from fiber entry, under suction function, fiber head end is smoothly entered
The tight entrance of tight spindle, the fiber tail end for subsequently discharging lodges in the tight entrance of tight spindle, by high speed swirling eddy
Twisting resultant yarn, is delivered at vortex tube by tight passageways, and Jing vortex tubes further subtract plumage, so as to obtain air-jet eddy-current spinning pattern
Yarn, then Jing delivery rollers complete winding procedure, finally wind to form pattern yarn bobbin using groove drum；The middle roller, in after sieve
Draw the long filament for feeding single or multiple bobbins simultaneously with two or more Lora in rear roller.
2. the processing method of air-jet eddy-current spinning textured yarn according to claim 1, it is characterised in that：Rear roller-in after sieve
Drawing, middle rear roller-middle roller and middle roller-front roller carry out respectively back area draft, intermediate draft and the proparea drawing-off of long filament；Before
Area's drawing-off, intermediate draft and back area draft constitute drafting unit, and total draft multiple is 0-300 times；The long filament of different draw zones is fed
Enter length to be adjusted by the spacing between adjacent Lora；Yarn out sequentially passes through afterwards rear roller from buncher, middle rear roller, in
Lora and front roller.
3. the processing method of air-jet eddy-current spinning textured yarn according to claim 1 and 2, it is characterised in that：The long filament breaks
Strength≤300cN is split, long filament is flash of light silk or tinsel or coloured yarn.
4. the processing method of air-jet eddy-current spinning textured yarn according to claim 3, it is characterised in that：Described coloured yarn
For synthetic fibers or regenerated fiber, wherein synthetic fibers include colored polyester filament, and regenerated fiber includes coloured viscose fiber filament.
5. the processing method of air-jet eddy-current spinning textured yarn according to claim 4, it is characterised in that：Described yarn is this
Color one pack system, true qualities multicomponent fibre, colour mixture one-component, any one in colour mixture multicomponent fiber.
6. the processing method of air-jet eddy-current spinning textured yarn according to claim 5, it is characterised in that：Described air-jet eddy-current
The air pressure for spinning twisting is 0.3～0.65MPa, and the number for twisting spray orifice is 3～6.
7. the processing method of air-jet eddy-current spinning textured yarn according to claim 5, it is characterised in that：Described pattern yarn reel
It is 150-450m/min around speed.
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| CN201310223076.6A CN103266374B (en) | 2013-06-06 | 2013-06-06 | Method for processing air-injection vortex spun yarns |
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| CN201310223076.6A CN103266374B (en) | 2013-06-06 | 2013-06-06 | Method for processing air-injection vortex spun yarns |
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| CN103266374B true CN103266374B (en) | 2017-05-03 |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103541084B (en) * | 2013-10-28 | 2016-01-06 | 绍兴国周针织科技有限公司 | The preparation method of the color bright and beautiful yarn of vortex spinning |
| CN103590155B (en) * | 2013-11-07 | 2015-12-30 | 杭州永翔纺织有限公司 | The preparation method of the grey environmental protection yarn of a kind of vortex spinning fiber crops |
| CN104099694B (en) * | 2014-07-15 | 2017-02-01 | 浙江华孚色纺有限公司 | Method for spinning AB yarn by vortex spinning |
| CN104233550B (en) * | 2014-08-21 | 2017-08-25 | 绍兴文理学院 | A kind of rare earth is photochromic to dodge color air-jet eddy-current yarn processing method |
| EP3268519A1 (en) * | 2015-03-11 | 2018-01-17 | Sanko Tekstil Isletmeleri Sanayi Ve Ticaret Anonim Sirketi | Air-jet fancy yarn spinning system |
| CN107299440A (en) * | 2015-12-28 | 2017-10-27 | 何烷钰 | The process units of many moire color mixed yarns |
| CN105926102A (en) * | 2016-07-01 | 2016-09-07 | 湖州菁诚纺织品有限公司 | Air-jet vortex polyester yarn spinning device |
| CN109023610B (en) * | 2018-08-01 | 2021-03-09 | 江南大学 | Processing device and method for air-jet vortex spinning point yarn |
| CN110067059B (en) * | 2019-05-22 | 2021-10-29 | 安徽翰联色纺股份有限公司 | Production method of composite blended yarn |
| CN111155208A (en) * | 2020-03-03 | 2020-05-15 | 江南大学 | Spinning device and its production method |
| CN112981650B (en) * | 2021-03-01 | 2022-11-11 | 鲁泰纺织股份有限公司 | Spinning method of segment-color-like fancy yarn |
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| US6370858B1 (en) * | 1999-12-13 | 2002-04-16 | Murata Kikai Kabushiki Kaisha | Core yarn production method and apparatus |
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