CN1343455A - Process and apparatus for separating out leftover of tomato sauce - Google Patents
Process and apparatus for separating out leftover of tomato sauce Download PDFInfo
- Publication number
- CN1343455A CN1343455A CN00126542A CN00126542A CN1343455A CN 1343455 A CN1343455 A CN 1343455A CN 00126542 A CN00126542 A CN 00126542A CN 00126542 A CN00126542 A CN 00126542A CN 1343455 A CN1343455 A CN 1343455A
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- seed
- skin
- pectin
- tomato
- rinsing bath
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
A separating process for the leftover bits and pieces of catsup includes dilution, skin and seed separation and drying. The seperating device includes separating pool, agitator, cone goove and pump suction tube at the bottom of separating pool, bleaching pool at the output of pump suction tube. The present invention efficiently separates out the skin, seed, jelly and residue during the catsup production and to use skin for extractint the red coloure element, seeds for extrating vegetable fat and rough made jelly for chemical material.
Description
The present invention relates to a kind of catsup leftover bits and pieces separation method and the used separator of this method thereof.
Not only contain various abundant vitamins in the leftover bits and pieces such as the skin that in the production of catsup, produces, seed, slag, also contain nutriments such as red pigment, vegetative grease, unrighted acid.And leftover bits and pieces such as the skin that produces in the processing of catsup at present, seed, slag are used for the roughage of livestocks such as sheep, pig owing to the each side reason always, and utilization rate is very low, causes very big waste.
The purpose of this invention is to provide a kind of leftover bits and pieces and separate cutification, seed, pectin etc., so that method that can further be used and used separator thereof generation in the catsup production.
Catsup leftover bits and pieces separation method of the present invention is characterized in that comprising following technical process:
Dilution: the leftover bits and pieces behind the catsup processing added put into the bottom after 3～5 times of dilutions of water and the separate tank of conical socket is arranged and constantly slowly stir to stir and make it even;
Separate: when tomato skin is floated in the upper strata, when the tomato seed is gathered in the bottom, pond, handle by following flow process:
A. stir on one side, the tomato skin that floats on the upper strata is dragged for to dewater after 2.5～6mm hole sizer filters to water content be less than or equal to 50%;
The mixture based on the tomato seed that b. will be deposited in the separate tank base cone connected in star extracts and sends into rinsing bath out from the bottom, this rinsing bath is an elongated slot, be provided with the baffle plate that several reduce height step by step in the groove, described tomato seed mixture is sent into earlier in first grade of groove, constantly in the pond, inject simultaneously clear water, rinsings such as skin in the tomato seed, pectin, fiber are clean with residuing in, and at last the tomato seed that is sunken to bottom land are pulled out to dewater to water content to be less than or equal to 45%;
Above-mentioned tomato seed is that the main the most handy 2～5mm hole sizer of mixture filters and dewaters to water content and is less than or equal to 50%, and then sends into the rinsing bath rinsing;
C. water of deviating from remaining mixture in the separate tank and the above-mentioned a operation and composition thereof was collected 1～3mm hole sizer, behind the skin in the elimination mixture, seed, the cellulosic, was concentrated to dry matter content more than or equal to 5%, rough pectin;
Oven dry: gained skin, seed in a, the b operation in the above-mentioned separation circuit are dried respectively, make the water content of described skin, seed all be less than or equal to 15%.
Centrifuge dewatering is preferably adopted in the dehydration of tomato skin and seed in the above-mentioned separation circuit, also can adopt and press the dehydration of toothed oak machine;
Above-mentioned baking operation is preferably airflow drying, and above-mentioned pectin enrichment process preferably adopts the negative pressure concentration technology.
The separator that above-mentioned process is used, comprise separate tank body, agitator, it is characterized in that the separate tank bottom is provided with conical socket, the conical socket bottom is provided with the pump suction pipe, the exit of pump suction pipe is provided with rinsing bath, be made up of potcher and several baffle plates, the baffle plate reduces height and baffle plate step by step and is linked to be the framework that can whole mention with connecting plate in potcher, and the outlet of rinsing bath is lower than afterbody baffle plate.
But above-mentioned rinsing bath bottom preferably is provided with base plate identical with pond body size and lifting, and this base plate also can be the groove that one or three faces have coaming plate, and described baffle plate framework places in the groove.
Leftover bits and pieces such as the skin that produces in the production of the present invention with catsup, seed, pectin, slag effectively separate, micromicro after the separation is used to extract red pigment, seed can further extract vegetable fat, rough pectin can be used as industrial chemicals, thereby turn waste into wealth, improved the value of the leftover bits and pieces that produces during catsup is produced greatly.
Below in conjunction with accompanying drawing embodiments of the invention are described.
Accompanying drawing is the structural representation of used separator in the embodiment of the invention 1.
Embodiment 1:
With reference to accompanying drawing, separate tank (1) bottom is provided with conical socket (5), the base cone portion of groove is provided with pump suction pipe (6), be provided with valve (7) in the pump suction pipe road, the top in pond is provided with agitator (2), the separate tank top of locating in separate tank outlet (4) is provided with out skin scraper plate (3), and the plate face of scraper plate is a mesh-like, the outer screen pack that is provided with the 5mm hole sizer of separate tank outlet.Rinsing bath (11) is an elongated slot, be provided with the baffle plate (8) that several reduce height step by step in the groove, above-mentioned baffle plate is linked to be the framework that can whole mention with connecting plate (9) with the baffle plate, the outlet of rinsing bath (12) is lower than afterbody baffle plate, the outer screen pack that is provided with the 3mm hole sizer of outlet, but the rinsing bath bottom is provided with base plate (10) identical with pond body size and lifting.
Adding the leftover bits and pieces behind the catsup processing in the separate tank of sending into after 3～5 times of dilutions of water and constantly slowly stirring to stir makes it even;
When tomato skin is floated in the upper strata, when the tomato seed is gathered in the bottom, pond, handle by following flow process:
A. agitator continues to stir, the tomato skin that the scraper plate in separate tank exit will float on the upper strata is scraped screen pack and is filtered out and send into centrifuge behind the free moisture and dewater to water content and be less than or equal to 50%, sends into air current drying machine at last and dries to water content and be less than or equal to 15%.The gained tomato skin can be used for producing the raw material of red pigment.
The mixture based on the tomato seed that b. will be deposited in the separate tank base cone connected in star is sent into from the bottom along the pump suction pipe in first grade of pond of rinsing bath, constantly in the pond, inject clear water, owing to be provided with the baffle plate that reduces height step by step in the rinsing bath, thereby flowing of water will residue in the interior skin of tomato seed, pectin, fibers etc. wash away with current, the tomato skin that the screen cloth in rinsing bath exit can go out rinsing reclaims, the tomato seed is heavier then to be sunken at the bottom of the pond, the base plate of rinsing bath bottom can be raised to front end and rinsing bath after rinsing is clean exports flat, the tomato seed released along this flat board from outlet enter screen filtration and fall to send into behind the free moisture centrifugal dehydrator and dewater to water content and be less than or equal to 45%, send into air current drying machine at last and dry to water content and be less than or equal to 15%.Gained tomato seed can be used for producing the raw material of vegetable fat.
C. water of deviating from remaining mixture in the separate tank and the above-mentioned a operation and composition thereof being collected the 3mm hole sizer filters, behind skin in the elimination mixture, seed, the cellulosic, send in the negative pressure still, in 0.5 atmospheric pressure environment, heat to boiling and be concentrated to dry matter content more than or equal to 5%, rough pectin.
Embodiment 2:
Compare with embodiment 1, the difference of present embodiment is that the exit of separate tank bottom pump suction pipe is provided with the screen pack of 3mm hole sizer, the tomato seed that to extract out from separate tank is that main mixture filters with the 3mm hole sizer and is less than or equal to 50% with centrifuge dewatering to water content, and then sends into the rinsing bath rinsing.
Embodiment 3:
Compare with embodiment 1, the difference of present embodiment is that the rinsing bath bottom is provided with identical with pond body size and but base plate lifting is the groove that three faces have coaming plate, groove is anterior by separate tank mouth place opening, during use groove overall increased to the separate tank outlet at ordinary times, can be with the outer screen pack of tomato seed impouring outlet that rinses.
Embodiment 4:
Compare with embodiment 1, the difference of present embodiment be separate tank bottom pump suction pipe pipeline in be provided with pump, described separate tank can be located at the position that is lower than rinsing bath, pump suction pipe exit is provided with the screen pack of 2mm hole sizer, tomato seed in the separate tank is that main mixture filters with the described screen pack of pump suction and is less than or equal to 50% with centrifuge dewatering to water content, and then sends into the rinsing bath rinsing.
Embodiment 5:
Adding the leftover bits and pieces behind the catsup processing in the separate tank of sending into after 3～5 times of dilutions of water and constantly slowly stirring to stir makes it even;
When tomato skin is floated in the upper strata, when the tomato seed is gathered in the bottom, pond, handle by following flow process:
A. continue to stir, the tomato skin that directly will float on the upper strata is dragged for 6mm aperture screen pack and is filtered out to send into behind the free moisture and press the toothed oak machine to carry out extrusion dehydration to water content to be less than or equal to 50%, teds in natural environment airing to water content to be less than or equal to 15%.
Rinsing bath is extracted and sent into to the mixture based on the tomato seed that b. will be deposited in the separate tank base cone connected in star from the bottom with pump out along the pump suction pipe, this rinsing bath is an elongated slot, be provided with the baffle plate that several reduce height step by step in the groove, above-mentioned baffle plate is linked to be the framework that can whole mention with connecting plate with the baffle plate.
Tomato seed mixture is sent in first grade of pond of rinsing bath, constantly in the pond, inject clear water, after rinsing is clean the tomato seed dragged for 5mm hole sizer net filtration and fall to send into behind the free moisture centrifugal dehydrator and dewater to water content and be less than or equal to 45%, ted in natural environment airing to water content and be less than or equal to 15%.
C. water of deviating from remaining mixture in the separate tank and the above-mentioned a operation and composition thereof being collected the 2mm hole sizer filters, behind skin in the elimination mixture, seed, the cellulosic, send in the negative pressure still, in 0.7 atmospheric pressure environment, heat to boiling and be concentrated to dry matter content more than or equal to 5%, rough pectin.
Embodiment 6:
Compare with embodiment 4, the difference of present embodiment is a, b operation gained skin in the above-mentioned separation circuit, seed is sent into roller dryer respectively dries, and makes the water content of described skin, seed all be less than or equal to 15%.
Embodiment 7:
Compare with embodiment 4, the difference of present embodiment is that the water that will deviate from remaining mixture in the separate tank in the above-mentioned C operation and a operation and composition thereof collected the 1mm hole sizer and filter, behind skin in the elimination mixture, seed, the cellulosic, send in the negative pressure still, in 0.4 atmospheric pressure environment, heat to boiling and be concentrated to dry matter content more than or equal to 5%, rough pectin.
Claims (13)
1, a kind of with the leftover bits and pieces separation cutification, seed, the pectin method that produce in the catsup production, it is characterized in that comprising following technical process:
Dilution: the leftover bits and pieces behind the catsup processing added put into the bottom after 3～5 times of dilutions of water and the separate tank of conical socket is arranged and constantly slowly stir to stir and make it even;
Separate: when tomato skin is floated in the upper strata, when the tomato seed is gathered in the bottom, pond, handle by following flow process:
A. stir on one side, the tomato skin that floats on the upper strata is dragged for to dewater after 2.5～6mm hole sizer filters to water content be less than or equal to 50%;
The mixture based on the tomato seed that b. will be deposited in the separate tank base cone connected in star extracts and sends into rinsing bath out from the bottom, this rinsing bath is an elongated slot, be provided with the baffle plate that several reduce height step by step in the groove, described tomato seed mixture is sent into earlier in first grade of pond groove, constantly in the pond, inject simultaneously clear water, rinsings such as skin in the tomato seed, pectin, fiber are clean with residuing in, and at last the tomato seed that is sunken to bottom land are pulled out to dewater to water content to be less than or equal to 45%;
C. water of deviating from remaining mixture in the separate tank and the above-mentioned a operation and composition thereof was collected 1～3mm hole sizer, behind the skin in the elimination mixture, seed, the cellulosic, was concentrated to dry matter content more than or equal to 5%, rough pectin;
Oven dry: gained skin, seed in a, the b operation in the above-mentioned separation circuit are dried respectively, make the water content of described skin, seed all be less than or equal to 15%.
2, the method for claim 1 is characterized in that described tomato seed is that main mixture filters with 2～5mm hole sizer and dewaters to water content and is less than or equal to 50%, and then sends into the rinsing bath rinsing.
3, method as claimed in claim 1 or 2 is characterized in that described dehydration procedure adopts centrifuge dewatering.
4, method as claimed in claim 1 or 2 is characterized in that described dehydration procedure adopts the dehydration of pressure toothed oak machine.
5, method as claimed in claim 1 or 2 is characterized in that described pectin enrichment process adopts the negative pressure concentration technology.
6, method as claimed in claim 3 is characterized in that described pectin enrichment process adopts the negative pressure concentration technology.
7, method as claimed in claim 4 is characterized in that described pectin enrichment process adopts the negative pressure concentration technology.
8, method as claimed in claim 1 or 2 is characterized in that described baking operation is an airflow drying.
9, method as claimed in claim 3 is characterized in that described baking operation is an airflow drying.
10, method as claimed in claim 4 is characterized in that described baking operation is an airflow drying.
11, a kind ofly the catsup leftover bits and pieces is carried out skin, seed, pectin separate used separator, comprise separate tank body, agitator, it is characterized in that the separate tank bottom is provided with conical socket, the conical socket bottom is provided with the pump suction pipe, the exit of pump suction pipe is provided with rinsing bath, be made up of potcher and several baffle plates, the baffle plate reduces height and baffle plate step by step and is linked to be the framework that can whole mention with connecting plate in potcher, and the outlet of rinsing bath is lower than afterbody baffle plate.
12, device as claimed in claim 11, but it is characterized in that described rinsing bath bottom is provided with base plate identical with pond body size and lifting.
13, device as claimed in claim 11 is characterized in that establishing in the described rinsing bath groove that three faces have coaming plate, and described baffle plate framework places in the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001265423A CN1135928C (en) | 2000-09-18 | 2000-09-18 | Process and apparatus for separating out leftover of tomato sauce |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001265423A CN1135928C (en) | 2000-09-18 | 2000-09-18 | Process and apparatus for separating out leftover of tomato sauce |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1343455A true CN1343455A (en) | 2002-04-10 |
| CN1135928C CN1135928C (en) | 2004-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001265423A Expired - Fee Related CN1135928C (en) | 2000-09-18 | 2000-09-18 | Process and apparatus for separating out leftover of tomato sauce |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1135928C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1504676A1 (en) * | 2003-08-04 | 2005-02-09 | Milser Borchini | Recovery plant of fibres and substances to the tomato-peel |
| CN100404048C (en) * | 2006-01-16 | 2008-07-23 | 西北师范大学 | Method for preparing blood fat-reducing product |
| CN101327036B (en) * | 2008-07-19 | 2010-10-13 | 石河子大学 | Detaching mechanism for excess material after catsup processing |
| CN101971964A (en) * | 2010-07-15 | 2011-02-16 | 上海神农机械有限公司 | Storage tank for production of tomato source |
| CN101972033A (en) * | 2010-09-25 | 2011-02-16 | 巴州友邦生物科技有限公司 | Eddy suspension-type seedcase-seed separator |
| CN101485436B (en) * | 2009-02-18 | 2012-05-23 | 卢向豹 | Three-stage repeating and circulation use method of process water in catsup plant |
| CN102524700A (en) * | 2012-02-10 | 2012-07-04 | 中国中轻国际工程有限公司 | Process for separating skin and seeds from tomatoes and equipment system thereof |
| CN103798561A (en) * | 2012-11-29 | 2014-05-21 | 哈尔滨贵迪软件有限公司 | Shiny tomato pectin powder |
| CN105363548A (en) * | 2015-11-30 | 2016-03-02 | 新疆西部牧业股份有限公司 | Skin and seed separator and skin and seed separation method |
-
2000
- 2000-09-18 CN CNB001265423A patent/CN1135928C/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1504676A1 (en) * | 2003-08-04 | 2005-02-09 | Milser Borchini | Recovery plant of fibres and substances to the tomato-peel |
| WO2005011405A1 (en) * | 2003-08-04 | 2005-02-10 | Milser Borchini | Recovery plant of fibers and substances to the tomato-peel |
| CN100404048C (en) * | 2006-01-16 | 2008-07-23 | 西北师范大学 | Method for preparing blood fat-reducing product |
| CN101327036B (en) * | 2008-07-19 | 2010-10-13 | 石河子大学 | Detaching mechanism for excess material after catsup processing |
| CN101485436B (en) * | 2009-02-18 | 2012-05-23 | 卢向豹 | Three-stage repeating and circulation use method of process water in catsup plant |
| CN101971964A (en) * | 2010-07-15 | 2011-02-16 | 上海神农机械有限公司 | Storage tank for production of tomato source |
| CN101971964B (en) * | 2010-07-15 | 2013-03-27 | 上海神农机械有限公司 | Storage tank for production of tomato source |
| CN101972033A (en) * | 2010-09-25 | 2011-02-16 | 巴州友邦生物科技有限公司 | Eddy suspension-type seedcase-seed separator |
| CN101972033B (en) * | 2010-09-25 | 2013-06-19 | 巴州友邦生物科技有限公司 | Eddy suspension-type seedcase-seed separator |
| CN102524700A (en) * | 2012-02-10 | 2012-07-04 | 中国中轻国际工程有限公司 | Process for separating skin and seeds from tomatoes and equipment system thereof |
| CN103798561A (en) * | 2012-11-29 | 2014-05-21 | 哈尔滨贵迪软件有限公司 | Shiny tomato pectin powder |
| CN105363548A (en) * | 2015-11-30 | 2016-03-02 | 新疆西部牧业股份有限公司 | Skin and seed separator and skin and seed separation method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1135928C (en) | 2004-01-28 |
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Granted publication date: 20040128 Termination date: 20091019 |